CN109370149B - Modified urea-formaldehyde resin filling material for coal mine and preparation method thereof - Google Patents

Modified urea-formaldehyde resin filling material for coal mine and preparation method thereof Download PDF

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CN109370149B
CN109370149B CN201811130470.4A CN201811130470A CN109370149B CN 109370149 B CN109370149 B CN 109370149B CN 201811130470 A CN201811130470 A CN 201811130470A CN 109370149 B CN109370149 B CN 109370149B
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formaldehyde resin
acid
modified urea
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CN109370149A (en
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秦起俊
尚伟
赵政
张朋
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Shandong Runking Environmental Protection New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/04Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08G12/10Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with acyclic compounds having the moiety X=C(—N<)2 in which X is O, S or —N
    • C08G12/12Ureas; Thioureas
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2361/22Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08J2361/24Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with urea or thiourea
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2429/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
    • C08J2429/02Homopolymers or copolymers of unsaturated alcohols
    • C08J2429/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Phenolic Resins Or Amino Resins (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention belongs to the technical field of novel materials, and particularly relates to a modified urea-formaldehyde resin filling material for a coal mine and a preparation method thereof. The material consists of a component A and a component B, wherein the component A consists of the following raw materials in parts by mass: 90-120 parts of aldehyde compounds; 30-50 parts of urea; 15-30 parts of polyvinyl alcohol; 1-2 parts of an alkaline catalyst; 1-3 parts of a foam stabilizer; 3-8 parts of a foaming agent; the component B comprises the following raw materials in parts by mass: 25-35 parts of inorganic acid; 45-60 parts of organic acid; 5-30 parts of water. According to the invention, the polyvinyl alcohol toughening modifier is added, so that the toughness of the phenolic filling material is improved, and the sodium bicarbonate is used as a foaming agent, so that the modified urea-formaldehyde resin filling material for coal mines has the characteristics of large foaming multiplying power, low viscosity, good foam toughness, low reaction temperature, high strength, good fluidity and low price; the preparation method is energy-saving, safe and environment-friendly.

Description

Modified urea-formaldehyde resin filling material for coal mine and preparation method thereof
Technical Field
The invention belongs to the technical field of novel materials, and particularly relates to a modified urea-formaldehyde resin filling material for a coal mine and a preparation method thereof.
Background
In the underground coal mine excavation construction process, coal and rock cavities, various cracks and goafs in a high caving region are easy to become an underground gas emission channel and a gathering region, so that certain potential safety hazards are brought. The filling materials used in the prior coal mine are mainly phenolic and polyurethane materials, have good gas barrier property and foamability, and are widely applied to permanent (temporary) sealing of coal mines and tunnels to prevent air leakage and gas emission and aggregation in goafs. The polyurethane filling material has excellent mechanical property and good toughness, but has poor flame retardance, high reaction temperature, easy heat accumulation during reaction (the internal reaction temperature can reach over 160 ℃), and even fuming and spontaneous combustion under certain conditions. The phenolic filling material has the advantages of large foaming multiplying power and excellent flame-retardant antistatic performance, but the phenolic filling material has the defects of large slurry viscosity, poor pourability, low foam strength, easy pulverization and shedding and the like, and in addition, the polyurethane and phenolic filling materials have the disadvantage of higher price, thereby influencing the application thereof from the economic perspective.
The urea-formaldehyde resin is mostly in a rigid structure and lacks flexible groups, so that the toughness of the urea-formaldehyde resin filling material foam is poor.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a modified urea-formaldehyde resin filling material for coal mines, which has the advantages of large foaming ratio, low viscosity, good foam toughness, low reaction temperature, high strength, good fluidity and low price; the invention also provides a preparation method of the composite material, which is energy-saving, safe and environment-friendly.
The modified urea-formaldehyde resin filling material for coal mines consists of a component A and a component B, wherein,
the component A comprises the following raw materials in parts by mass:
Figure BDA0001813425890000011
the component B comprises the following raw materials in parts by mass:
25-35 parts of inorganic acid;
45-60 parts of organic acid;
5-30 parts of water.
Wherein:
the aldehyde compound is one or more of 37% formaldehyde solution, glyoxal, glutaraldehyde or paraformaldehyde.
The alkaline catalyst is one or more of sodium hydroxide, potassium hydroxide or sodium carbonate.
The foam stabilizer is an organic silicon foam stabilizer. Preferably AK8805, manufactured by Jiangsu Mesde Chemicals GmbH.
The foaming agent is sodium bicarbonate.
The inorganic acid is one or more of hydrochloric acid, dilute sulfuric acid or phosphoric acid.
The organic acid is one or more of acetic acid, oxalic acid, p-toluenesulfonic acid, citric acid, benzoic acid or terephthalic acid.
The preparation method of the modified urea-formaldehyde resin filling material for the coal mine comprises the following steps:
1) preparation of component A: stirring and reacting an aldehyde compound, urea and an alkaline catalyst at 70-80 ℃ for 1-1.5 h; adding polyvinyl alcohol, and continuously stirring and keeping the temperature for 1-1.5h at 60-80 ℃; cooling to 20-35 deg.C, adding foam stabilizer and foaming agent, and stirring to obtain component A;
2) preparation of the component B: mixing inorganic acid, organic acid and water uniformly to obtain a component B;
3) when in use, the component A and the component B are mixed according to the ratio of A: b is 4: 1-1: 1, and carrying out foaming reaction to obtain the modified urea-formaldehyde resin filling material for coal mine.
The urea resin has the following structure:
Figure BDA0001813425890000021
the polyvinyl alcohol is introduced into the urea-formaldehyde resin structure to modify the urea-formaldehyde resin, so that the urea-formaldehyde resin is structurally toughened and modified, and the toughness of the phenolic resin is improved. The structure of the modified urea resin is as follows:
Figure BDA0001813425890000031
compared with the prior art, the invention has the following beneficial effects:
1. the toughness of the traditional urea resin filling material is greatly improved by adding the polyvinyl alcohol toughening modifier.
2. The sodium bicarbonate is used as the foaming agent, so that the cost can be effectively reduced and the pollution can be reduced.
3. The acidity degree of the component B is increased and decreased by changing the using amount of each component in the component B, when the acidity is enhanced, the curing speed of the material is increased, otherwise, the curing speed of the material is reduced, so that various working condition requirements are met.
4. The modified urea-formaldehyde resin filling material for coal mines prepared by the invention has the advantages of low material cost, high foaming ratio, low viscosity, low reaction temperature (the internal reaction temperature is less than 50 ℃), high strength and good fluidity.
5. The preparation method disclosed by the invention is energy-saving, safe and environment-friendly.
Detailed Description
The present invention is further illustrated by, but is not limited to, the following examples.
Example 1
Weighing 87g of 37% formaldehyde water solution, 23g of paraformaldehyde, 40g of urea, 1.5g of sodium hydroxide and 0.8g of sodium carbonate, stirring and reacting at 80 ℃ for 1.5h, then adding 20g of polyvinyl alcohol, continuing stirring and reacting at 70 ℃ for 1.5h, cooling to 20 ℃, adding 2g of foam stabilizer AK8805 and 3g of sodium bicarbonate into the reaction product, and uniformly stirring to obtain a component A; weighing 120g of p-toluenesulfonic acid, 40g of phosphoric acid (85%), 25g of hydrochloric acid and 20g of water, and uniformly mixing to obtain the component B.
A, B components are mixed according to the proportion of A: b is 1: 1, and foaming to obtain the modified urea-formaldehyde resin filling material for the coal mine, wherein the detection performance is as follows:
Figure BDA0001813425890000032
Figure BDA0001813425890000041
example 2
Weighing 70g of glyoxal, 52g of 37% formaldehyde water solution, 40g of urea, 1.5g of sodium hydroxide and 0.8g of sodium carbonate, stirring and reacting at 80 ℃ for 1.5h, then adding 20g of polyvinyl alcohol, continuing stirring and reacting at 60 ℃ for 1.5h, cooling to 30 ℃, adding 2g of foam stabilizer AK8805 and 7g of sodium bicarbonate into the reaction product, and uniformly stirring to obtain a component A; weighing 120g of p-toluenesulfonic acid, 40g of phosphoric acid (85%), 25g of hydrochloric acid and 20g of water, and uniformly mixing to obtain the component B.
A, B components are mixed according to the proportion of A: b is 4: 1, and foaming to obtain the modified urea-formaldehyde resin filling material for the coal mine, wherein the detection performance is as follows:
Figure BDA0001813425890000042
example 3
Weighing 110g of 37% formaldehyde water solution, 40g of urea and 1.5g of sodium hydroxide, stirring and reacting at 80 ℃ for 1.5h, then adding 30g of polyvinyl alcohol, continuing to stir and react at 80 ℃ for 1.5h, cooling to 35 ℃, adding 2g of foam stabilizer AK8805 and 5g of sodium bicarbonate into the reaction product, and uniformly stirring to obtain a component A; weighing 70g of benzoic acid, 30g of terephthalic acid, 50g of phosphoric acid (85%), 15g of hydrochloric acid and 20g of water, and uniformly mixing to obtain the component B.
A, B components are mixed according to the proportion of A: b is 1: 1, and foaming to obtain the modified urea-formaldehyde resin filling material for the coal mine, wherein the detection performance is as follows:
Figure BDA0001813425890000043

Claims (8)

1. the modified urea-formaldehyde resin filling material for the coal mine is characterized in that: consists of a component A and a component B, wherein,
the component A comprises the following raw materials in parts by mass:
Figure FDA0001813425880000011
the component B comprises the following raw materials in parts by mass:
25-35 parts of inorganic acid;
45-60 parts of organic acid;
5-30 parts of water.
2. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the aldehyde compound is one or more of 37% formaldehyde solution, glyoxal, glutaraldehyde or paraformaldehyde.
3. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the alkaline catalyst is one or more of sodium hydroxide, potassium hydroxide or sodium carbonate.
4. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the foam stabilizer is an organic silicon foam stabilizer.
5. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the foaming agent is sodium bicarbonate.
6. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the inorganic acid is one or more of hydrochloric acid, dilute sulfuric acid or phosphoric acid.
7. The modified urea-formaldehyde resin filler material for coal mines as set forth in claim 1, wherein: the organic acid is one or more of acetic acid, oxalic acid, p-toluenesulfonic acid, citric acid, benzoic acid or terephthalic acid.
8. The preparation method of the modified urea-formaldehyde resin filling material for the coal mine as claimed in any one of claims 1 to 7, which is characterized by comprising the following steps: the method comprises the following steps:
1) preparation of component A: stirring and reacting an aldehyde compound, urea and an alkaline catalyst at 70-80 ℃ for 1-1.5 h; adding polyvinyl alcohol, and continuously stirring and keeping the temperature for 1-1.5h at 60-80 ℃; cooling to 20-35 deg.C, adding foam stabilizer and foaming agent, and stirring to obtain component A;
2) preparation of the component B: mixing inorganic acid, organic acid and water uniformly to obtain a component B;
3) when in use, the component A and the component B are mixed according to the ratio of A: b is 4: 1-1: 1, and carrying out foaming reaction to obtain the modified urea-formaldehyde resin filling material for coal mine.
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CN103739802A (en) * 2013-12-13 2014-04-23 山东一诺威新材料有限公司 Modified urea-formaldehyde resin reinforced material used for coal mine and preparation method thereof
WO2016014807A1 (en) * 2014-07-24 2016-01-28 Hexion Inc. Methods for preparing stable urea formaldehyde polyvinyl alcohol colloids

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CN103739802A (en) * 2013-12-13 2014-04-23 山东一诺威新材料有限公司 Modified urea-formaldehyde resin reinforced material used for coal mine and preparation method thereof
WO2016014807A1 (en) * 2014-07-24 2016-01-28 Hexion Inc. Methods for preparing stable urea formaldehyde polyvinyl alcohol colloids

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