CN109362595B - 一种软质耐高温宠物网球的制备方法 - Google Patents
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Abstract
本发明公开的属于宠物网球技术领域，具体为一种软质耐高温宠物网球的制备方法，包括橡胶球体和粘贴在橡胶球体外壁上的缓冲皮，所述橡胶球体内腔的耐火分隔层，所述耐火分隔层的内腔均匀发泡填充有软质填充体，该软质耐高温宠物网球的制备方法的具体制备步骤如下：S1：软质填充体发泡成型；S2：软质填充体外壁包覆耐火分隔层；S3：橡胶球体发泡成型；S4：表面处理并粘接缓冲皮，具有一定的阻火作用，避免宠物网球完全燃烧，而降低火灾的损坏程度；在橡胶球体发生破裂时，也能使用，且具有一定的吸震功能，避免弹跳过高；通过橡胶球体对半分体式的设计，方便后续的结合以及内部软质填充体的填充设置。
Description
技术领域
本发明涉及宠物网球技术领域，具体为一种软质耐高温宠物网球的制备方法。
背景技术
在现有生活中，随着经济的腾飞人们生活越来越富裕，饲养宠物狗或宠物猫的人群也随之增加，在人与动物的嬉戏过程中常用的动物玩具就是网球，网球忽高忽低的弹跳以及在草地上非规则地变向令宠物狗兴奋不已，弹性十足的网球成了宠物狗追逐的对象。
例如中国专利公开号为CN201308047涉及一种供宠物玩耍用的网球。它有含塑料或橡胶制作的气囊，气囊外表层粘附的一层针刺植绒网球呢，所述针刺植绒网球呢外表层再粘附一层面料。所述面料具有鲜明凸凹相间的花纹图案。所述面料为毛绒布、或灯芯绒、或灯芯条、或牛津牛仔布、或麂皮。与现有技术相比，采用本实用新型提出的供宠物玩耍用的网球，其外表层为柔软厚实的面料，特别适用于宠物狗的训练，增强了训练效果和乐趣，特别是增设毛绒布的外层，不仅增加了球弹跳的不规则性，而且使网球不会被宠物狗咬坏。另外，其外层的毛绒布具有鲜明花纹图案，与人用网球单色相比更易区分。在玩耍时，宠物容易将宠物网球撕碎，无法继续使用，一旦被撕破，则会变瘪，无法继续使用，且不具有防火的功能，容易完全燃烧，对周围人或物造成伤害。
发明内容
本发明的目的在于提供一种软质耐高温宠物网球的制备方法，以解决上述背景技术中提出的现有的宠物网球，玩耍时，宠物容易将宠物网球撕碎，无法继续使用，一旦被撕破，则会变瘪，无法继续使用，且不具有防火的功能，容易完全燃烧，对周围人或物造成伤害的问题。
为实现上述目的，本发明提供如下技术方案：一种软质耐高温宠物网球的制备方法，该软质耐高温宠物网球包括橡胶球体和粘贴在橡胶球体外壁上的缓冲皮，所述橡胶球体内腔的耐火分隔层，所述耐火分隔层的内腔均匀发泡填充有软质填充体，所述橡胶球体的球体上设置充气阀，且充气阀与橡胶球体的连接处通过粘接剂粘接，所述橡胶球体的外壁均匀涂覆有聚四氟乙烯涂层，所述耐火分隔层为聚碳酸酯组成的颗粒分隔层，所述软质填充体为海绵填充体，该软质耐高温宠物网球的制备方法的具体制备步骤如下：
S1：软质填充体发泡成型：将软质填充体的原材料清洗并通过挤出机，将挤出的原材料混合，将混合后的原材料注入成型模具中，对成型模具加热，使得成型模具达到混合后的原材料发泡的作用，将成型后的发泡成品表面磨削处理；
S2：软质填充体外壁包覆耐火分隔层：通过粘接剂在步骤S1的成型后的发泡成品的外壁上均匀涂覆粘接胶，通过粘接胶在成型后的发泡成品的外壁上粘接耐火分隔层；
S3：橡胶球体发泡成型：根据设定需要，将制备橡胶球体的原料通过搅拌混合并通过挤出机挤出，最终通过橡胶球体的模具制备成两个对称的半外橡胶层，将两个半外橡胶层热熔粘接，并将步骤S2中外壁粘接隔热层发泡成品包覆在两个半外橡胶层内，获得半成品橡胶球；
S4：表面处理并粘接缓冲皮：待步骤S3中的半成品橡胶球冷却后，通过粘接剂在半成品橡胶球的外壁上粘接缓冲皮。
与现有技术相比，本发明的有益效果是：该软质耐高温宠物网球具有如下优势：
1）通过耐火分隔层的设置，具有一定的阻火作用，避免宠物网球完全燃烧，而降低火灾的损坏程度；
2）通过软质填充体的设置，在橡胶球体发生破裂时，也能使用，且具有一定的吸震功能，避免弹跳过高；
3）通过橡胶球体对半分体式的设计，方便后续的结合以及内部软质填充体的填充设置。
附图说明
图1为本发明宠物网球的结构示意图；
图2为本发明宠物网球的剖视结构示意图；
图3为本发明宠物网球的制备工艺流程图。
图中：1橡胶球体、2缓冲皮、3耐火分隔层、4软质填充体。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-3，本发明提供一种技术方案：一种软质耐高温宠物网球的制备方法，该软质耐高温宠物网球包括橡胶球体1和粘贴在橡胶球体1外壁上的缓冲皮2，所述橡胶球体1内腔的耐火分隔层3，所述耐火分隔层3的内腔均匀发泡填充有软质填充体4，所述橡胶球体1的球体上设置充气阀，且充气阀与橡胶球体1的连接处通过粘接剂粘接，所述橡胶球体1的外壁均匀涂覆有聚四氟乙烯涂层，所述耐火分隔层3为聚碳酸酯组成的颗粒分隔层，所述软质填充体4为海绵填充体；
该软质耐高温宠物网球的制备方法的具体制备步骤如下：
S1：软质填充体4发泡成型：将软质填充体4的原材料清洗并通过双轴挤出机（该原材料采用海绵发泡的原材料），将挤出的原材料混合，将混合后的原材料注入成型模具中，对成型模具加热（加热到100-120℃），使得成型模具达到混合后的原材料发泡的作用，将成型后的发泡成品表面磨削处理；
S2：软质填充体4外壁包覆耐火分隔层3：通过粘接剂在步骤S1的成型后的发泡成品的外壁上均匀涂覆粘接胶，通过粘接胶在成型后的发泡成品的外壁上粘接耐火分隔层3；
S3：橡胶球体1发泡成型：根据设定需要，制备橡胶球体1的原料按照质量占比分别为：天然橡胶60%、碳酸钙20%、橡胶促进剂5%和橡胶油15%，将天然橡胶60%先塑练15分钟，放置24小时，添加碳酸钙20%和橡胶油15%混合练20分钟，加橡胶促进剂5%继续熬练，最终将炼制料通过橡胶球体1的模具制备成两个对称的半外橡胶层，将两个半外橡胶层热熔粘接，并将步骤S2中外壁粘接隔热层发泡成品包覆在两个半外橡胶层内，获得半成品橡胶球；
S4：表面处理并粘接缓冲皮2：待步骤S3中的半成品橡胶球冷却后，通过粘接剂在半成品橡胶球的外壁上粘接缓冲皮2。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (1)
1.一种软质耐高温宠物网球的制备方法，该软质耐高温宠物网球包括橡胶球体（1）和粘贴在橡胶球体（1）外壁上的缓冲皮（2），所述橡胶球体（1）内腔的耐火分隔层（3），所述耐火分隔层（3）的内腔均匀发泡填充有软质填充体（4），所述橡胶球体（1）的球体上设置充气阀，且充气阀与橡胶球体（1）的连接处通过粘接剂粘接，所述橡胶球体（1）的外壁均匀涂覆有聚四氟乙烯涂层，所述耐火分隔层（3）为聚碳酸酯组成的颗粒分隔层，所述软质填充体（4）为海绵填充体，其特征在于：该软质耐高温宠物网球的制备方法的具体制备步骤如下：
S1：软质填充体（4）发泡成型：将软质填充体（4）的原材料清洗并通过挤出机，将挤出的原材料混合，将混合后的原材料注入成型模具中，对成型模具加热，使得成型模具达到混合后的原材料发泡的作用，将成型后的发泡成品表面磨削处理；
S2：软质填充体（4）外壁包覆耐火分隔层（3）：通过粘接剂在步骤S1的成型后的发泡成品的外壁上均匀涂覆粘接胶，通过粘接胶在成型后的发泡成品的外壁上粘接耐火分隔层（3）；
S3：橡胶球体（1）发泡成型：根据设定需要，将制备橡胶球体（1）的原料通过搅拌混合并通过挤出机挤出，最终通过橡胶球体（1）的模具制备成两个对称的半外橡胶层，将两个半外橡胶层热熔粘接，并将步骤S2中外壁粘接隔热层发泡成品包覆在两个半外橡胶层内，获得半成品橡胶球；
S4：表面处理并粘接缓冲皮（2）：待步骤S3中的半成品橡胶球冷却后，通过粘接剂在半成品橡胶球的外壁上粘接缓冲皮（2）。
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| CN101873878A (zh) * | 2007-11-26 | 2010-10-27 | 亨茨曼国际有限公司 | 新型网球 |
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