CN109361130A - Data line processing technology - Google Patents
Data line processing technology Download PDFInfo
- Publication number
- CN109361130A CN109361130A CN201811257735.7A CN201811257735A CN109361130A CN 109361130 A CN109361130 A CN 109361130A CN 201811257735 A CN201811257735 A CN 201811257735A CN 109361130 A CN109361130 A CN 109361130A
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- Prior art keywords
- line
- electric wire
- coaxial
- sections
- shielding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 239000004020 conductor Substances 0.000 claims abstract description 60
- 238000009422 external insulation Methods 0.000 claims abstract description 19
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000001746 injection moulding Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0249—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses data line processing technologys, comprise the following steps that preliminary date line wire rod；The external insulation layer for cutting coaxial line is divided into two sections of A, B, and B sections is removed, and exposes shielding line；Every two one group of the shielding line of exposing is twisted together and obtains more shielding line groups, and obtains the coaxial line of more exposing inner insulating layers；The coaxial line of electric wire and shielding line group and exposing inner insulating layer is fixed according to interface ordered arrangement using creel stand；Inner insulating layer and insulation sleeve are cut, is divided into two sections of C, D, and D sections are removed, coaxial line exposes inner conductor, and electric wire exposes inside conductor；Inner conductor and inside conductor wicking are handled, cutting；It is assembled with connector, removes creel stand, disposably form the pad solder of data line and connector.The present invention may be implemented disposably to form the pad solder of data line and connector, easy to assembly.
Description
[technical field]
The present invention relates to electric wires, cable manufacture field, more particularly to data line processing technology.
[background technique]
With information-based fast-developing, data cable has obtained further large-scale application, network technology it is at full speed at
Growth and access network technology leapfrogging growth again, the requirement to data line is also higher and higher and people see environmental protection
That reads gradually gos deep into.
In the production process, inner conductor, inside conductor and the shielding line of data line are intended to be welded on connector data line, such as scheme
Shown in 9, since coaxial line, electric wire radical are more, the pad on connector is relatively more, since joint dimension is that standard is fixed,
So the pad on connector will generally be divided at least two rows, so the process in welding is just needed inner conductor, inside conductor and screen
Cover several in line and wherein row's pad solder, then again by unwelded inner conductor, inside conductor and shielding line in addition
One row's pad solder, it is therefore desirable to multiple welding increases manufacture difficulty, seriously affects the packaging efficiency of connector and data line,
It is difficult to realize automatic welding processing, cost of labor is higher.
The present invention is based on above deficiency and generates.
[summary of the invention]
The technical problem to be solved in the present invention is to provide data line processing technologys, solve current 8 coaxial data line processing
Substantially multi-process substep is processed several times, and manually technique is realized several times with jig, the extremely low problem of efficiency.
In order to solve the above technical problems, present invention employs following technical proposals: data line processing technology, feature exist
In comprising the following steps that
A, preliminary date line wire rod, the data line wire rod have more coaxial lines 1 and electric wire 2, and described is coaxial
Line 1 includes inner conductor 11, inner insulating layer 12, shielding line 13, the external insulation layer 14 set gradually from the inside to the outside, the electric wire
2 include inside conductor 21, the insulation sleeve 22 set gradually from inside to outside；
B, the external insulation layer 14 for cutting coaxial line 1 makes external insulation layer 14 be divided into two sections of A, B along its length, and B sections is shelled
From the shielding line 13 of exposing coaxial line 1；
C, 13 every two one group of shielding line exposed in step B is twisted together and obtains more shielding line groups 15, and
Expose the coaxial line of inner insulating layer 12 to more；
D, the shielding line group 15 that electric wire 2 and step C is obtained using creel stand 3 and expose the same of inner insulating layer 12
Axis is fixed according to interface ordered arrangement；
E, the inner insulating layer 12 of coaxial line 1 and the insulation sleeve 22 of electric wire 2 are cut, is divided into two sections of C, D along its length, and
By D sections of removing a distances, therefore, coaxial line exposes inner conductor 11, and electric wire exposes inside conductor 21；
F, the step E inner conductor 11 exposed and 21 wicking of inside conductor are handled, is then cut off；
G, it is assembled with connector 6, creel stand 3 is removed, disposably by 61 welding fabrication of pad of data line wire rod and connector 6.
In order to solve the above technical problems, the present invention also provides another following technical solutions: data line processing technology,
It is characterised in that it includes having the following steps:
A, preliminary date line wire rod, the data line wire rod have more coaxial lines 1 and electric wire 2, and described is coaxial
Line 1 includes inner conductor 11, inner insulating layer 12, shielding line 13, the external insulation layer 14 set gradually from the inside to the outside, the electric wire
2 include inside conductor 21, the insulation sleeve 22 set gradually from inside to outside；
B, the external insulation layer 14 for cutting coaxial line 1 makes external insulation layer 14 be divided into two sections of A, B along its length, and B sections is shelled
From the shielding line 13 of exposing coaxial line 1；
C, 13 every two one group of shielding line exposed in step B is twisted together and obtains more shielding line groups 15, and
Expose the coaxial line of inner insulating layer 12 to more；
D, the shielding line group 15 that electric wire 2 and step C is obtained using creel stand 3 and expose the same of inner insulating layer 12
Axis is fixed according to interface ordered arrangement；
E, the data line for being located at 3 two sides of creel stand the first of fixed data line is used to by mold injection molding formation consolidate
Stator 4 and the second fixinig plate 5；
F, creel stand 3 is removed, the inner insulating layer 12 of coaxial line 1 and the insulation sleeve 22 of electric wire 2 is cut, divides along its length
At two sections of C, D, and by D sections of removing a distances, therefore, coaxial line exposes inner conductor 11, and electric wire exposes inside conductor 21；
G, the step F inner conductor 11 exposed and 21 wicking of inside conductor are handled, is then cut off；
H, it is assembled with connector 6, disposably by 61 welding fabrication of pad of data line wire rod and connector 6.
Compared with prior art, data line processing technology of the invention achieving the following effects:
1, it is twisted together to form shielding line group for every two one group of shielding line of the invention, and by the shielding line turned round and removing
Coaxial line and electric wire after shielding line fitly come on creel stand according to sequence together, because all line (including turn round
Shielding line, the coaxial line after removing shielding line, electric wire) can fitly come on straight line line row, thus can be with
Realize that cored wire conductor is disposably cut off in disposable laser cutting, disposable removing insulation, (pad can arrange for disposable welding
On a row, inner conductor, shielding line and inside conductor can disposably be welded with row's pad when welding), therefore, data line with connect
Need to only weld when head welding once can be completed, and welding efficiency is high, realize the condition processed automatically；
2, the present invention by electric wire and shielding line group and exposes the coaxial line of inner insulating layer according to interface using creel stand
Ordered arrangement is fixed, and is molded data line to form the first fixinig plate and second for being used for fixed data line in the two sides of creel stand
Fixinig plate can guarantee that wire rod will not be deformed when removing creel stand in this way, can be accurately positioned when stripping moves insulating layer, by institute
There is insulating layer disposably to remove, realizes automation processing.
[Detailed description of the invention]
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing, in which:
Fig. 1 is the structure chart of data line of the invention；
Fig. 2 is the process flow chart of step B to C in the embodiment of the present invention one；
Fig. 3 is the process flow chart of step D to F in the embodiment of the present invention one；
Fig. 4 is the process flow chart of step G in the embodiment of the present invention one；
Fig. 5 is the process flow chart of step B to C in the embodiment of the present invention two；
Fig. 6 is the process flow chart of step D to E in the embodiment of the present invention two；
Fig. 7 is the process flow chart of step F to G in the embodiment of the present invention two；
Fig. 8 is the process flow chart of step H in the embodiment of the present invention two；
Fig. 9 is existing data line and connector structure chart when assembled.
[specific embodiment]
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.
Embodiment one
As shown in Figures 1 to 4, in the present embodiment, data line processing technology is provided, is comprised the following steps that
A, preliminary date line wire rod, the data line wire rod have more coaxial lines 1 and electric wire 2, and described is coaxial
Line 1 includes inner conductor 11, inner insulating layer 12, shielding line 13, the external insulation layer 14 set gradually from the inside to the outside, the electric wire
2 include inside conductor 21, the insulation sleeve 22 set gradually from inside to outside；Coaxial line is for high frequency data transfer, and electric wire is low
Frequency control line or power supply line；
B, the external insulation layer 14 for cutting coaxial line 1 makes external insulation layer 14 be divided into two sections of A, B along its length, and B sections is shelled
From the shielding line 13 of exposing coaxial line 1；
C, 13 every two one group of shielding line exposed in step B is twisted together and obtains more shielding line groups 15, and
Expose the coaxial line of inner insulating layer 12 to more, such shielding line can become 4 pairs from original 8, to reduce on connector 6
The quantity of pad, it is convenient with weld convenient for being ranked up with creel stand；
Every two one group of shielding line of the invention is twisted together to form shielding line group, can reduce the number of pad on connector
Amount, so that pad can be arranged on a row, inner conductor, shielding line and inside conductor can be primary with row's pad when welding
Property welding, therefore, data line and need to only welding when weld once can be completed, welding efficiency height, and assembling effect is fast.
D, the shielding line group 15 that electric wire 2 and step C is obtained using creel stand 3 and expose the same of inner insulating layer 12
Axis is fixed according to interface ordered arrangement, and interfacing order follows existing interface standard；
E, the inner insulating layer 12 of coaxial line 1 and the insulation sleeve 22 of electric wire 2 are cut, is divided into two sections of C, D in the horizontal direction, and
By D sections of removing a distances, therefore, coaxial line exposes inner conductor 11, and electric wire exposes inside conductor 21；
F, the step E inner conductor 11 exposed and 21 wicking of inside conductor are handled, is then cut off；Wicking processing guarantees wire rod not
It can be at random；
G, assembled with connector 6, remove creel stand 3, by upper and lower two-sided pulsating welder disposably by data line wire rod with connect
61 welding fabrication of pad on first 6.
Pad 61 on connector 6 is located at same row；It is divided at least two rows compared to the pad on original connector, in welding
Process is needed several in inner conductor, inside conductor and shielding line and wherein row's pad solder, then again will be unwelded
Inner conductor, inside conductor and shielding line and other row pad solder, complex process is cumbersome, 61 quantity of pad of inventive joint 6
It is few, it can just put on a row, may be implemented disposably to form data line and pad solder, it is high-efficient.
Embodiment two
As shown in Fig. 1, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, in the present embodiment, in order to preferably processing when fixed data line,
A kind of data line processing technology is additionally provided, is comprised the following steps that
A, preliminary date line wire rod, the data line wire rod have more coaxial lines 1 and electric wire 2, and described is coaxial
Line 1 includes inner conductor 11, inner insulating layer 12, shielding line 13, the external insulation layer 14 set gradually from the inside to the outside, the electric wire
2 include inside conductor 21, the insulation sleeve 22 set gradually from inside to outside；Coaxial line is for high frequency data transfer, and electric wire is low
Frequency control line or power supply line；
B, the external insulation layer 14 for cutting coaxial line 1 makes external insulation layer 14 be divided into two sections of A, B along its length, and B sections is shelled
From the shielding line 13 of exposing coaxial line 1；
C, 13 every two one group of shielding line exposed in step B is twisted together and obtains more shielding line groups 15, and
Expose the coaxial line of inner insulating layer 12 to more, such shielding line can become 4 pairs from original 8, to reduce on connector
The quantity of pad, it is convenient with weld convenient for being ranked up with creel stand；
Every two one group of shielding line of the invention is twisted together to form shielding line group, can reduce the number of pad on connector
Amount, so that pad can be arranged on a row, inner conductor, shielding line and inside conductor can be primary with row's pad when welding
Property welding, therefore, data line and need to only welding when weld once can be completed, welding efficiency height, and assembling effect is fast.
D, the shielding line group 15 that electric wire 2 and step C is obtained using creel stand 3 and expose the same of inner insulating layer 12
Axis is fixed according to interface ordered arrangement, and interfacing order follows existing interface standard；
E, the data line for being located at 3 two sides of creel stand the first of fixed data line is used to by mold injection molding formation consolidate
Stator 4 and the second fixinig plate 5；Coaxial line and electric wire are arranged in order by the present invention using creel stand, and the two of creel stand
Data line is molded to form fixinig plate by side, can guarantee that wire rod will not be deformed when removing creel stand in this way, shell the guide groove of telephone-moving
It can be accurately positioned, all insulating layers can disposably be removed, it is high-efficient.
F, creel stand 3 is removed, the inner insulating layer 12 of coaxial line 1 and the insulation sleeve 22 of electric wire 2 is cut, divides in the horizontal direction
At two sections of C, D, and by D sections of removing a distances, therefore, coaxial line exposes inner conductor 11, and electric wire exposes inside conductor 21；
G, the step F inner conductor 11 exposed and 21 wicking of inside conductor are handled, is then cut off；Wicking processing guarantees wire rod not
It can be at random；
H, it is assembled with connector 6, by upper and lower two-sided pulsating welder disposably by the pad 61 on data line wire rod and connector 6
Welding fabrication.
Pad 61 on connector 6 is respectively positioned on same straight line；It is divided at least two rows compared to the pad on original connector,
The process of welding just needs then again will several in inner conductor, inside conductor and shielding line and wherein row's pad solder
Unwelded inner conductor, inside conductor and shielding line and other row pad solder, complex process is cumbersome, the weldering of inventive joint 6
61 quantity of disk is few, can just put on a row, may be implemented disposably to form data line and pad solder, high-efficient.
Claims (2)
1. data line processing technology, which is characterized in that comprise the following steps that
A, preliminary date line wire rod, the data line wire rod have more coaxial lines (1) and electric wire (2), and described is coaxial
Line (1) includes the inner conductor (11) set gradually from the inside to the outside, inner insulating layer (12), shielding line (13), external insulation layer (14), institute
The electric wire (2) stated includes the inside conductor (21) set gradually from inside to outside, insulation sleeve (22)；
B, the external insulation layer (14) for cutting coaxial line (1), makes external insulation layer (14) be divided into two sections of A, B along its length, and by B sections
The shielding line (13) of coaxial line (1) is exposed in removing；
C, every two one group of the shielding line (13) exposed in step B is twisted together and obtains more shielding line groups (15), and
Expose the coaxial line of inner insulating layer (12) to more；
D, by the obtained shielding line group (15) of electric wire (2) and step C and expose inner insulating layer (12) using creel stand (3)
Coaxial line fixed according to interface ordered arrangement；
E, the inner insulating layer (12) of coaxial line (1) and the insulation sleeve (22) of electric wire (2) are cut, is divided into C, D two along its length
Section, and by D sections of removing a distances, therefore, coaxial line exposes inner conductor (11), and electric wire exposes inside conductor (21)；
F, inner conductor (11) and inside conductor (21) the wicking processing exposed step E, then cut off；
G, it is assembled with connector (6), removes creel stand (3), be disposably welded into data line wire rod and the pad (61) of connector (6)
Type.
2. data line processing technology, which is characterized in that comprise the following steps that
A, preliminary date line wire rod, the data line wire rod have more coaxial lines (1) and electric wire (2), and described is coaxial
Line (1) includes the inner conductor (11) set gradually from the inside to the outside, inner insulating layer (12), shielding line (13), external insulation layer (14), institute
The electric wire (2) stated includes the inside conductor (21) set gradually from inside to outside, insulation sleeve (22)；
B, the external insulation layer (14) for cutting coaxial line (1), makes external insulation layer (14) be divided into two sections of A, B along its length, and by B sections
The shielding line (13) of coaxial line (1) is exposed in removing；
C, every two one group of the shielding line (13) exposed in step B is twisted together and obtains more shielding line groups (15), and
Expose the coaxial line of inner insulating layer (12) to more；
D, by the obtained shielding line group (15) of electric wire (2) and step C and expose inner insulating layer (12) using creel stand (3)
Coaxial line fixed according to interface ordered arrangement；
E, the data line that will be located at creel stand (3) two sides is formed by mold injection molding to be fixed for the first of fixed data line
Piece (4) and the second fixinig plate (5)；
F, it removes creel stand (3), the inner insulating layer (12) of coaxial line (1) and the insulation sleeve (22) of electric wire (2) is cut, along length
Direction is divided into two sections of C, D, and by D sections of removing a distances, and therefore, coaxial line exposes inner conductor (11), leads in electric wire exposing
Line (21)；
G, inner conductor (11) and inside conductor (21) the wicking processing exposed step F, then cut off；
H, it is assembled with connector (6), disposably by pad (61) welding fabrication of data line wire rod and connector (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257735.7A CN109361130B (en) | 2018-10-26 | 2018-10-26 | Data line processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257735.7A CN109361130B (en) | 2018-10-26 | 2018-10-26 | Data line processing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109361130A true CN109361130A (en) | 2019-02-19 |
| CN109361130B CN109361130B (en) | 2020-06-05 |
Family
ID=65346997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811257735.7A Active CN109361130B (en) | 2018-10-26 | 2018-10-26 | Data line processing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109361130B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111755935A (en) * | 2019-03-26 | 2020-10-09 | 万旭电业股份有限公司 | Method for forming welding end of wire and structure thereof |
| CN113964610A (en) * | 2021-10-25 | 2022-01-21 | 北京嘉洁能科技股份有限公司 | Carbon fiber cold and hot wire joint for hinging process and hinging forming process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104158044A (en) * | 2014-07-16 | 2014-11-19 | 惠州市和宏电线电缆有限公司 | Manufacturing technique for USB connector |
| CN105098400A (en) * | 2014-04-30 | 2015-11-25 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly and manufacture method thereof |
| CN207116897U (en) * | 2017-05-31 | 2018-03-16 | 深圳市鹏元晟实业有限公司 | A kind of cable clamp |
-
2018
- 2018-10-26 CN CN201811257735.7A patent/CN109361130B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105098400A (en) * | 2014-04-30 | 2015-11-25 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly and manufacture method thereof |
| CN104158044A (en) * | 2014-07-16 | 2014-11-19 | 惠州市和宏电线电缆有限公司 | Manufacturing technique for USB connector |
| CN207116897U (en) * | 2017-05-31 | 2018-03-16 | 深圳市鹏元晟实业有限公司 | A kind of cable clamp |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111755935A (en) * | 2019-03-26 | 2020-10-09 | 万旭电业股份有限公司 | Method for forming welding end of wire and structure thereof |
| CN113964610A (en) * | 2021-10-25 | 2022-01-21 | 北京嘉洁能科技股份有限公司 | Carbon fiber cold and hot wire joint for hinging process and hinging forming process thereof |
| CN113964610B (en) * | 2021-10-25 | 2022-07-19 | 北京嘉洁能科技股份有限公司 | Carbon fiber cold and hot wire joint adopting hinging process and hinging forming process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109361130B (en) | 2020-06-05 |
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Effective date of registration: 20230627 Address after: Plant 31, Licheng Industrial Avenue, Shuikou Street, Huicheng District, Huizhou, Guangdong Province 516000 Patentee after: Guangdong Zhiying Technology Co.,Ltd. Address before: 528400 Floor 1, Building C, No. 7 Shuguang Road, No. 1 Industrial Zone, Tanzhou Town, Zhongshan City, Guangdong Province Patentee before: ZHONGSHAN AUTE ELECTRONICS Co.,Ltd. |
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