CN109358114A - A kind of test of flaw detection system of turbocompressor blade - Google Patents
A kind of test of flaw detection system of turbocompressor blade Download PDFInfo
- Publication number
- CN109358114A CN109358114A CN201811367730.XA CN201811367730A CN109358114A CN 109358114 A CN109358114 A CN 109358114A CN 201811367730 A CN201811367730 A CN 201811367730A CN 109358114 A CN109358114 A CN 109358114A
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- test
- flaw detection
- detection system
- sliding sleeve
- turbocompressor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/06—Programme-controlled manipulators characterised by multi-articulated arms
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/225—Supports, positioning or alignment in moving situation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
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- Biochemistry (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Acoustics & Sound (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a kind of test of flaw detection systems of turbocompressor blade, belong to turbocompressor preparation technical field.By the setting of pedestal, support device, detection device, multi-joint manipulator and calibrating installation etc., the problems such as blade test of flaw detection is limited in the prior art is solved;This test of flaw detection system can be realized to different size model turbocompressor blade in system and In-service testing, guarantee the accessibility and covering comprehensively of detection zone;This test of flaw detection system accuracies are high, easy to operate, applied widely, and labor intensity can be effectively reduced, and improve production efficiency.
Description
Technical field
The present invention relates to a kind of test of flaw detection systems, especially be related to a kind of test of flaw detection system of turbocompressor blade
System, belongs to turbocompressor preparation technical field.
Background technique
Turbocompressor is for improving gas pressure and conveying the machinery of gas, is to have moving for high-speed rotating impeller
Power formula compressor improves gas pressure by the interaction force between rotary blade and air-flow, while generates air-flow and adding
Speed and obtain kinetic energy, then air-flow slows down in diffuser, converts kinetic energy into pressure energy, further increases pressure, is pressing
Gas flowing is continuous in compression process.It, which is widely used in various technical process, conveys air and various gases, and improves it
Pressure, while gas temperature also correspondinglys increase.By multistage-combination, also there are intercooled multistage combination or even multi-cylinder combination
Compression obtains final pressure required for gas.Impeller in turbocompressor is the mostly important component of whole equipment, works as pressure
When contracting machine is run under design conditions, air-flow flowed in runner it is smooth, with geometric dimension no-float, airflow direction and blade
Geometry established angle it is consistent, the work coordinations at different levels of compressor at this moment, overall efficiency is high.And when blade exists and damages, meeting
Making compressor, air-flow flowing is abnormal in the process of running, causes compressor performance can be greatly reduced, there is also pressure when serious
Contracting machine rotor and stator are subjected to alternate stress effect and are broken, and keep interstage pressure not normal and cause judder.Cause sealing and
Damage of thrust pad;So that motor element and stationary element is collided, causes major accident.
Blade is also easy to produce fracture and crackle equivalent damage problem under high speed rotation in turbocompressor.In turbocompressor
In actual use, since turbocompressor blade inlet port is impacted by impurity and root of blade is corroded etc. draws
It plays material surface and generates microdefect, eventually lead to blade and generate fatigue fracture under the action of reversed torsion power.As a result, in order to
Guarantee turbocompressor stable operation, needs accurately to obtain crop leaf measuring data.
Currently, when carrying out test of flaw detection to blade ultrasound examination, consumption need to be carried out to rotor by manually mode
Take a large amount of man power and material, this not only large labor intensity, detection cycle is longer, and for the rotor that blade assembly is completed
When In-service testing, manual detection mode can not then be implemented.
A kind of publication number CN204925043U is disclosed on December 30th, 2015, patent name is " flaw detection robot "
Patent of invention, the flaw detection robot include robot, scanning frame, mould group, electric control system, ultrasound detection host, turning rolls
With operation machine, robot includes robot body, robot control cabinet and robot demonstrator, realizes the record of flaw detection data
And the label of spatial coordinate location.Due to the structure can not to the surface layout detection probe to be checked of blade in turbocompressor, and
It is unable to complete the covering detection of detection faces, therefore is not suitable for the workpiece configurations and specification of blade in turbocompressor.
A kind of publication number CN106662553A was disclosed on May 10th, 2017, patent name is " turbine rotor disc
The patent of invention of the defect detection on ultrasonic basis and device of blade groove portion ", which discloses ultrasonic examination, phased array is visited
The components such as head, probe supporting arrangement, elastic component, height adjusting part, arm and trolley, can change the depth of examination scope.It should
Patent checks the fixed blade groove portion of the turbo blade for that will be set on the rotor disk of turbine using phase array method, and probe is only
It is had some limitations when in use for phased array probe, application range is relatively narrow.
Summary of the invention
The present invention is directed to overcome the deficiencies in the prior art, and propose a kind of test of flaw detection system of turbocompressor blade
System.Setting of this test of flaw detection system by pedestal, support device, detection device, multi-joint manipulator and calibrating installation etc., solution
The problems such as certainly blade test of flaw detection is limited in the prior art;This test of flaw detection system can be realized to different size model turbo compressor
Machine blade in system and In-service testing, guarantee the accessibility and covering comprehensively of detection zone;This test of flaw detection system accuracies are high,
It is easy to operate, it is applied widely, and labor intensity can be effectively reduced, improve production efficiency.
In order to achieve the above technical purposes, the following technical solution is proposed:
A kind of test of flaw detection system of turbocompressor blade, including pedestal and the support device being set on the base and detection dress
It sets, pedestal includes multiple base units, is connected between base unit for pin-connected panel;
Support device includes that vertically arranged strut, sliding sleeve and hydraulically extensible part, strut are fixed on pedestal by removably
On unit, strut top is equipped with upper limit position block, and lower part is equipped with lower position block, sliding sleeve be set in upper limit position block and lower position block it
Between;Sliding sleeve includes sliding sleeve I and sliding sleeve II, and sliding sleeve I is arranged above sliding sleeve II, and sliding sleeve I is connected by connecting rod and hydraulically extensible part
It connects, the hydraulically extensible part other end is connect with sliding sleeve II, and hydraulically extensible part is equipped with gate gurgle valve;
Detection device includes detection probe and distance measuring sensor, is equipped with code-disc above detection probe, code-disc is by being telescopically connected to part
It is connect with detection probe;Distance measuring sensor setting is in detection probe two sides, and distance measuring sensor is by being telescopically connected to part and detection
Probe connection;Detection probe is connect by multi-joint manipulator with sliding sleeve I, and detection probe is arranged in multi-joint manipulator end,
And it is equipped between detection probe and multi-joint manipulator and is telescopically connected to part;
Calibrating installation is additionally provided on base unit, calibrating installation includes multi-joint manipulator and is arranged in multi-joint manipulator end
Color mark sensor, color mark sensor connect by being telescopically connected to part with multi-joint manipulator.
Further, the bottom of the pedestal is equipped with sliding equipment.
Further, the sliding equipment includes guide rail, and guide rail is connected with driving device.
Further, the driving device is motor, and retarder is equipped between driving device and pedestal.
Further, the sliding equipment includes pulley, and pulley is cardan wheel with brake.
Further, the removably includes being bolted and snapping connection.
Further, the detection probe is ultrasonic phase array probe.
Further, the distance measuring sensor is ultraviolet distance measuring sensor or laser range sensor.
Further, the multi-joint manipulator is the robot of four-degree-of-freedom or the robot of six degree of freedom, according to saturating
The robot of different size difference freedom degrees may be selected in flat compressor assembly product and space requirement, multi-joint manipulator.
Further, the strut, upper limit position block and lower position block are integrally formed setting.
The test of flaw detection system further includes signal receiver, analysis center and remote controllers, signal receiver and inspection
Probing head, distance measuring sensor, code-disc and color mark sensor connection, signal receiver connect with analysis center, analysis center with far
Range controller connection;And analysis center is connected with display screen and alarm.Reception, processing and the feedback of test of flaw detection signal, and
Long-range control etc., is the test of flaw detection signal working process technology in existing mature technology.
Using the technical program, bring advantageous effects are as follows:
1) in the present invention, test of flaw detection system passes through pedestal, support device, detection device, multi-joint manipulator and calibration cartridge
The setting set solves the problems such as blade test of flaw detection is limited in the prior art;This test of flaw detection system can be realized to different size
Model turbocompressor blade in system and In-service testing, guarantee the accessibility and covering comprehensively of detection zone;This test of flaw detection
System accuracies are high, easy to operate, applied widely, and labor intensity can be effectively reduced, and improve production efficiency.
2) in the present invention, the setting of pin-connected panel pedestal, convenient for a whole set of test of flaw detection system transport, install and collect,
And the assembling such as facilitate support device, detection device, and then expand the detection range to blade;
3) in support device of the invention, the setting of strut, sliding sleeve and hydraulically extensible part etc. guarantees that multi-joint manipulator can be steady
It is fixed, controllable to move up and down, and then improve the efficiency and quality of blade test of flaw detection process;
4) in detection device of the invention, it is telescopically connected to the setting of part, guarantees detection probe, code-disc, distance measuring sensor and color
Sensor is marked with the freedom degree with elastic telescopic, when guaranteeing that multi-joint manipulator expands in place, multi-joint manipulator end
With the face flexible contact to be checked of blade to be checked, and progressively reach the pressure limit of adaptation, thus realize detection probe etc. with it is to be checked
Ideal fitting between face, meanwhile, the elastic telescopic freedom degree of part is telescopically connected to when can also reduce multi-joint manipulator expansion to certainly
By the kinematic accuracy requirement spent.Detection probe two sides are equipped with distance measuring sensor, according to the distance test of distance measuring sensor, accurately
It completes multi-joint manipulator expansion and withdraws, and then carry out the movement of detection probe, improve the stability of characterization processes;
5) in the present invention, calibrating installation includes multi-joint manipulator and the colour code sensing that multi-joint manipulator end is arranged in
Device, color mark sensor mark corresponding position on detection blade, using mark position as the circumferential zero point of detection, and feed back to code-disc
Location information is corrected mutually and synthesizes accurately circumferentially opposed scanning position.Wherein, code-disc record subdivision angle, calibrating installation
Effect is that blade to be checked often rotates a circle, then to subdivision angle zero;
6) in the present invention, the setting of sliding equipment improves the accessibility of multi-joint manipulator, convenient for covering for detection probe comprehensively
Lid;
7) in the present invention, multi-joint manipulator is the robot of four-degree-of-freedom or the robot of six degree of freedom, convenient for driving inspection
Probing head, code-disc, distance measuring sensor and color mark sensor improve the reachable ranges such as detection probe, and then promote test of flaw detection
The accuracy of system results and comprehensive.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention
Fig. 2 is structure of the detecting device schematic diagram in the present invention
Fig. 3 is that test of flaw detection signal transmits logical connection schematic diagram in the present invention
In figure, 1, pedestal, 11, base unit;2, support device, 21, strut, 22, sliding sleeve I, 23, sliding sleeve II, 24, hydraulically extensible
Part, 25, upper limit position block, 26, lower position block, 27, connecting rod, 28, gate gurgle valve;3, detection device, 31, detection probe, 32, ranging
Sensor, 33, code-disc, 34, be telescopically connected to part;4, multi-joint manipulator;5, calibrating installation, 51, color mark sensor;6, skate machine
Structure, 7, signal receiver, 8, analysis center, 9, remote controllers, 10, display screen, 11, alarm.
Specific embodiment
Below by technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described reality
Applying example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff all other embodiment obtained without making creative work belongs to what the present invention protected
Range.
Embodiment 1
It is as shown in Figs. 1-2: a kind of test of flaw detection system of turbocompressor blade, including pedestal 1 and the branch being arranged on pedestal 1
Support arrangement 2 and detection device 3, pedestal 1 include multiple base units 11, are connected between base unit 11 for pin-connected panel;
Support device 2 includes vertically arranged strut 21, sliding sleeve and hydraulically extensible part 24, and strut 21 is fixed by removably
On base unit 11,21 top of strut is equipped with upper limit position block 25, and lower part is equipped with lower position block 26, and sliding sleeve is set in upper limit position block
Between 25 and lower position block 26;Sliding sleeve includes sliding sleeve I 22 and sliding sleeve II 23, and sliding sleeve I 22 is arranged above sliding sleeve II 23, sliding sleeve I
22 are connect by connecting rod 27 with hydraulically extensible part 24, and 24 other end of hydraulically extensible part is connect with sliding sleeve II 23, hydraulically extensible part
24 are equipped with gate gurgle valve 28;
Detection device 3 includes detection probe 31 and distance measuring sensor 32, is equipped with code-disc 33 above detection probe 31, code-disc 33 passes through
Part 34 is telescopically connected to connect with detection probe 31;Distance measuring sensor 32 is arranged in 31 two sides of detection probe, and distance measuring sensor 32
It is connect by being telescopically connected to part 34 with detection probe 31;Detection probe 31 is connect by multi-joint manipulator 4 with sliding sleeve I 22, is examined
Probing head 31 is arranged in 4 end of multi-joint manipulator, and is equipped between detection probe 31 and multi-joint manipulator 4 and is telescopically connected to part
34;
Calibrating installation 5 is additionally provided on base unit 11, calibrating installation 5 includes multi-joint manipulator 4 and setting in multi-joint machinery
The color mark sensor 51 of 4 end of hand, color mark sensor 51 are connect by being telescopically connected to part 34 with multi-joint manipulator 4.
Embodiment 2
On the basis of embodiment 1, further:
The bottom of the pedestal 1 is equipped with sliding equipment 6.
The sliding equipment 6 includes guide rail, and guide rail is connected with driving device.
The driving device is motor, and retarder is equipped between driving device and pedestal 1.
Embodiment 3
On the basis of embodiment 2, the present embodiment difference is:
The sliding equipment 6 includes pulley, and pulley is cardan wheel with brake.
Embodiment 4
It is further on the basis of embodiment 2-3:
The removably is to be bolted.
Embodiment 5
It is further on the basis of embodiment 4:
The detection probe 31 is ultrasonic phase array probe.
The distance measuring sensor 32 is laser range sensor 32.
The multi-joint manipulator 4 is the robot of four-degree-of-freedom, assembles product and space requirement according to turbocompressor,
The robot of different size difference freedom degrees may be selected in multi-joint manipulator 4.
Embodiment 6
On the basis of embodiment 5, the present embodiment difference is:
The detection probe 31 is ultrasonic phase array probe.
The distance measuring sensor 32 is laser range sensor 32.
The multi-joint manipulator 4 is the robot of six degree of freedom, assembles product and space requirement according to turbocompressor,
The robot of different size difference freedom degrees may be selected in multi-joint manipulator 4.
The strut 21, upper limit position block 25 and lower position block 26 are integrally formed setting.
Embodiment 7
On the basis of embodiment 1, further:
As shown in Figure 3: the test of flaw detection system further includes signal receiver 7, analysis center 8 and remote controllers 9, and signal connects
It receives device 7 to connect with detection probe 31, distance measuring sensor 32, code-disc 33 and color mark sensor 51, signal receiver 7 and analysis center
8 connections, analysis center 8 connect with remote controllers 9;And analysis center 8 is connected with display screen 10 and alarm 11.Test of flaw detection letter
Number reception, processing and feedback, and long-range control etc., be the test of flaw detection signal working process skill in existing mature technology
Art.
Claims (10)
1. a kind of test of flaw detection system of turbocompressor blade, it is characterised in that: including pedestal (1) and be arranged in pedestal (1)
On support device (2) and detection device (3), pedestal (1) includes multiple base units (11), is spelled between base unit (11)
The connection of dress formula;
Support device (2) includes vertically arranged strut (21), sliding sleeve and hydraulically extensible part (24), and strut (21) passes through detachable
Mode is fixed on base unit (11), and strut (21) top is equipped with upper limit position block (25), and lower part is equipped with lower position block (26), sliding
It is set between upper limit position block (25) and lower position block (26);Sliding sleeve includes sliding sleeve I (22) and sliding sleeve II (23), sliding sleeve I
(22) setting is above sliding sleeve II (23), and sliding sleeve I (22) is connect by connecting rod (27) with hydraulically extensible part (24), hydraulically extensible
Part (24) other end is connect with sliding sleeve II (23), and hydraulically extensible part (24) is equipped with gate gurgle valve (28);
Detection device (3) includes detection probe (31) and distance measuring sensor (32), is equipped with code-disc (33) above detection probe (31),
Code-disc (33) is connect by being telescopically connected to part (34) with detection probe (31);Distance measuring sensor (32) is arranged in detection probe (31)
Two sides, and distance measuring sensor (32) is connect by being telescopically connected to part (34) with detection probe (31);Detection probe (31) passes through more
Joint Manipulator (4) is connect with sliding sleeve I (22), and detection probe (31) is arranged in multi-joint manipulator (4) end, and detection probe
(31) it is equipped between multi-joint manipulator (4) and is telescopically connected to part (34);
It is additionally provided on base unit (11) calibrating installation (5), calibrating installation (5) includes multi-joint manipulator (4) and is arranged more
The color mark sensor (51) of joint Manipulator (4) end, color mark sensor (51) is by being telescopically connected to part (34) and multi-joint machine
Tool hand (4) connection.
2. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the pedestal (1)
Bottom be equipped with sliding equipment (6).
3. the test of flaw detection system of turbocompressor blade according to claim 2, it is characterised in that: the sliding equipment
It (6) include guide rail, guide rail is connected with driving device.
4. the test of flaw detection system of turbocompressor blade according to claim 3, it is characterised in that: the driving device
For motor, and retarder is equipped between driving device and pedestal (1).
5. the test of flaw detection system of turbocompressor blade according to claim 2, it is characterised in that: the sliding equipment
It (6) include pulley, pulley is cardan wheel with brake.
6. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the detachable side
Formula includes being bolted and snapping connection.
7. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the detection probe
(31) it pops one's head in for ultrasonic phase array.
8. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the ranging sensing
Device (32) is ultraviolet distance measuring sensor (32) or laser range sensor (32).
9. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the multi-joint machine
Tool hand (4) is the robot of four-degree-of-freedom or the robot of six degree of freedom.
10. the test of flaw detection system of turbocompressor blade according to claim 1, it is characterised in that: the strut
(21), upper limit position block (25) and lower position block (26) are integrally formed setting.
Priority Applications (1)
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CN201811367730.XA CN109358114A (en) | 2018-11-16 | 2018-11-16 | A kind of test of flaw detection system of turbocompressor blade |
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CN201811367730.XA CN109358114A (en) | 2018-11-16 | 2018-11-16 | A kind of test of flaw detection system of turbocompressor blade |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110988147A (en) * | 2019-12-19 | 2020-04-10 | 广东建源检测技术有限公司 | Phased array detection device with intercepting auxiliary function |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013181767A (en) * | 2012-02-29 | 2013-09-12 | Daido Steel Co Ltd | Ultrasonic flaw detection apparatus and ultrasonic flaw detection method using the same |
CN204925043U (en) * | 2015-08-13 | 2015-12-30 | 沈阳海纳自动化设备有限公司 | Mechanical people detects a flaw |
CN207764168U (en) * | 2018-01-23 | 2018-08-24 | 中国东方电气集团有限公司 | Steam turbine welded disc turbine rotor automatized ultrasound flaw detection system |
CN209231267U (en) * | 2018-11-16 | 2019-08-09 | 四川聚亿重工有限公司 | A kind of test of flaw detection system of turbocompressor blade |
-
2018
- 2018-11-16 CN CN201811367730.XA patent/CN109358114A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013181767A (en) * | 2012-02-29 | 2013-09-12 | Daido Steel Co Ltd | Ultrasonic flaw detection apparatus and ultrasonic flaw detection method using the same |
CN204925043U (en) * | 2015-08-13 | 2015-12-30 | 沈阳海纳自动化设备有限公司 | Mechanical people detects a flaw |
CN207764168U (en) * | 2018-01-23 | 2018-08-24 | 中国东方电气集团有限公司 | Steam turbine welded disc turbine rotor automatized ultrasound flaw detection system |
CN209231267U (en) * | 2018-11-16 | 2019-08-09 | 四川聚亿重工有限公司 | A kind of test of flaw detection system of turbocompressor blade |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110988147A (en) * | 2019-12-19 | 2020-04-10 | 广东建源检测技术有限公司 | Phased array detection device with intercepting auxiliary function |
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