CN109357089A - A kind of rubber tube and preparation method thereof - Google Patents

A kind of rubber tube and preparation method thereof Download PDF

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Publication number
CN109357089A
CN109357089A CN201811312292.7A CN201811312292A CN109357089A CN 109357089 A CN109357089 A CN 109357089A CN 201811312292 A CN201811312292 A CN 201811312292A CN 109357089 A CN109357089 A CN 109357089A
Authority
CN
China
Prior art keywords
strengthening course
ring flange
rubber
rubber tube
glue layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811312292.7A
Other languages
Chinese (zh)
Inventor
邓烜
王宽
叶烈伟
雷远德
王伟凤
李进波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Co Ltd Of China Inst Of Architectural Standard Design
Original Assignee
Co Ltd Of China Inst Of Architectural Standard Design
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Co Ltd Of China Inst Of Architectural Standard Design filed Critical Co Ltd Of China Inst Of Architectural Standard Design
Priority to CN201811312292.7A priority Critical patent/CN109357089A/en
Publication of CN109357089A publication Critical patent/CN109357089A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/10Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements not embedded in the wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • F16L23/024Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

A kind of rubber tube and preparation method thereof, the rubber tube include flexible tube section and the ring flange that flexible tube section both ends are arranged in, and the tube wall of the flexible tube section is by successively including inner glue layer, strengthening course and outer glue-line except interior;The end solderless wrapped connection restraining position ring block of the strengthening course is simultaneously mounted in the tongue-and-groove of ring flange.The inner glue layer of rubber tube of the invention is contacted with pipeline medium, and end anti-package lives ring flange for sealing;Strengthening course plays pressure-bearing;Outer glue-line plays protective action;Ring flange is for connecting;Stop collar and ring flange fix strengthening course jointly, prevent deformation process strengthening course and rubber from relative displacement occurs, influence pressure-bearing.Rubber tube of the present invention is applied to pass through the flexible connection of the critical piping of Seismic Isolation of Isolation Layer, avoids destruction of the important equipment pipeline in seismic deformation, has deformability strong, maximum reaches ± 700mm, counter-force is low, the good feature of durability, and repeated deformation fatigability is excellent, long service life.

Description

A kind of rubber tube and preparation method thereof
Technical field
The present invention relates to architectural vibration-insulation technical field, pipeline pipeline architecture and its production side in especially a kind of Seismic Isolation of Isolation Layer Method.
Background technique
Architectural vibration-insulation technology is a kind of emerging anti-seismic technology, can effectively improve building aseismicity ability.Architectural vibration-insulation technology Harm of the earthquake to building mainly is reduced using shock isolating pedestal in Seismic Isolation of Isolation Layer, shock isolating pedestal has been used widely.But for The processing for passing through the connecting portions such as pipeline, the pipeline of Seismic Isolation of Isolation Layer is generally poor, is not avoided that important equipment pipeline in earthquake It destroys, can not ensure the duration of building function after shake.Existing pressure-bearing rubber pipe usually requires that indeformable or difficult deformation, is not inconsistent It builds jointly and builds the large deformation of isolation rubber hose, the requirement of low counter-force.On August 1st, 2018 implement " JG/T 541-2017 building every Shake flexible duct " it defines suitable for architectural vibration-insulation flexible joint, wherein rubber hose applies in general to air-conditioner pipe, rainwater Pipe, drainpipe etc., the rubber hose product met the requirements of the standard at present belong to blank at home.
Summary of the invention
The object of the present invention is to provide a kind of rubber tube and preparation method thereof, to solve existing pipeline pipeline be not able to satisfy every The technical issues of shake requires;And solve the problems, such as how to realize the large deformation of pipeline pipeline, low counter-force.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of rubber tube, including flexible tube section and the ring flange that flexible tube section both ends are arranged in, the tube wall of the flexible tube section is by except interior It successively include inner glue layer, strengthening course and outer glue-line;The end solderless wrapped connection restraining position ring block of the strengthening course is simultaneously mounted in ring flange In tongue-and-groove.
The end of the inner glue layer passes through ring flange and level is folded outward the outer end face for being coated on ring flange and length is more than method Blue disk tongue-and-groove position.
The inner glue layer is one or more of natural rubber, butadiene-styrene rubber, butadiene rubber.
The strengthening course is wound in the inner glue layer with 54 ° 44 ' of winding angle.
The fold of end 180 degree, the fitting of the strengthening course are coated on the outside of stop collar 4, and covered section is fitted in method In the tongue-and-groove of blue disk, turn down the inner face that end is more than ring flange.
The strengthening course is one or more of polyester, polyamide fibre, aramid fiber cord.
The stop collar is becket, and cross section is outwardly formed and reinforcement in rectangle and in the base angle position of medial surface The arc outer end face of layer fitting transition.
The outer glue-line end is equipped with the notch of corresponding clamping strengthening course fold end, the fitting of its end is connected to strengthening course Outside and the inner face for being bonded in ring flange.
The outer glue-line is one or more of EP rubbers or neoprene.
A kind of production method of rubber tube as mentioned, the specific steps are as follows:
Inner glue layer is wrapped on the tube core of brushing interleaving agent by step 1.
Step 2, strengthening course is wound in the inner glue layer according to 54 ° 44 ' of winding angle: strengthening course uses day before winding Right rubber rubber processing.
Step 3, outer glue-line are wrapped on strengthening course.
Step 4 carries out end portion treatment to flexible tube section and is attached with ring flange: strengthening course is clamped after bypassing stop collar In the tongue-and-groove of ring flange, inner glue layer anti-package of turning up is lived the position of ring flange, stop collar ring and ring flange and rubber contact and is passed through Sandblasting ungrease treatment and brushing adhesive.
Step 5, vulcanizing treatment.
Step 6 takes out tube core after vulcanization.
Compared with prior art the invention has the characteristics that and the utility model has the advantages that
Rubber tube of the present invention is applied to pass through the flexible connection of the critical piping of Seismic Isolation of Isolation Layer, and important equipment pipeline is avoided to exist Destruction in seismic deformation has deformability strong, and maximum reaches ± 700mm, and counter-force is low, the good feature of durability, and repeatedly Deform that fatigability is excellent, long service life.
The inner glue layer of rubber tube of the invention is contacted with pipeline medium, and end anti-package lives ring flange for sealing;Strengthening course Play pressure-bearing;Outer glue-line plays protective action;Ring flange is for connecting;Stop collar and ring flange fix strengthening course jointly, prevent Relative displacement occurs for deformation process strengthening course and rubber, influences pressure-bearing.
Rubber tube of the present invention realizes the requirement of large deformation by the deformation of each structure sheaf, and specifically interior outer glue-line is mould Low, elongation rubber material is measured, it is the balance angle of structure, this state exists that strengthening course, which uses 54 ° 44 ' of winding angle, Structure is most stable when rubber tube is indeformable, and having between interior outer glue-line and strengthening course can become when good bonding effect stress jointly Shape.
For conventional major diameter sebific duct in order to fix strengthening course, flange needs certain length, passes through binding in end of rubber tube Wirerope is fixed on strengthening course on ring flange, and just can guarantee will not occur reinforcement delamination layer and lead to pressure-bearing when stress deformation Insufficient problem.And rubber tube of the present invention realizes the purpose of low counter-force since each structure sheaf is easily deformable and light weight;Its Middle light weight is since the structure is different from conventional sebific duct: ring flange length is small, reduces weight, while tying up without using steel wire Prick strengthening course, it is only necessary to which becket and flange are blocked jointly to fix the common of interior outer glue-line and strengthening course when strengthening course guarantees stress Deformation.
Disclosed by the invention is widely suitable to pass through the flexible connection of the air-conditioner pipe of Seismic Isolation of Isolation Layer, rain pipe, drainpipe.
Detailed description of the invention
The present invention will be further described in detail with reference to the accompanying drawing.
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the enlarged structure schematic diagram of A node in Fig. 1.
Appended drawing reference: 1- inner glue layer, 2- strengthening course, 3- outer glue-line, 4- stop collar, 5- ring flange.
Specific embodiment
Embodiment is shown in Figure 1, this rubber tube, including flexible tube section and the ring flange 5 that flexible tube section both ends are arranged in, institute The tube wall of flexible tube section is stated by successively including inner glue layer 1, strengthening course 2 and outer glue-line 3 except interior;The end of the strengthening course 2 around It is connected to stop collar 4 and is mounted in the tongue-and-groove of ring flange 5.Shown ring flange is moveable flange, and inner ring is in ladder Shape forms tongue-and-groove, aperture and hole location according to flange national standard in step surface position, and material is Q235 steel.
Shown in Figure 2, the end of the inner glue layer 1 passes through ring flange and level is folded outward the outer end for being coated on ring flange Face and length are more than ring flange tongue-and-groove position.
The outside 180 degree fold in the end of the strengthening course 2, fitting are coated on the outside of stop collar 4, covered section fitting In the tongue-and-groove of ring flange, fold end be more than the inner face of ring flange and be fitted in ring flange inner ring and reinforcement layer main body it Between.
The stop collar 4 is becket, and cross section is outwardly formed and reinforcement in rectangle and in the base angle position of medial surface The arc outer end face of layer fitting transition.The stop collar is reinforced layer and encases, and guarantees that deformation process rubber layer and strengthening course are common Uniformly, it deforms, material is Q235 steel.The stop collar correspondence for being coated with strengthening course is mounted in the tongue-and-groove of ring flange, outboard end Face is concordant with ring flange outer end face and is coated on the inside of the horizontal outer trisection of inner glue layer.
The cross sectional dimensions and tongue-and-groove of stop collar are adapted, and the height after guaranteeing cladding is consistent with tongue-and-groove depth, width is big In tongue-and-groove width, the close connection limit of strengthening course, stop collar and ring flange is realized.
The outer glue-line end is equipped with the notch of corresponding clamping strengthening course 2 fold end, the fitting of its end is connected to reinforcement Layer outside and the inner face for being bonded in ring flange.
The inner glue layer 1 is the good rubber of adhesive property, such as one of natural rubber, butadiene-styrene rubber, butadiene rubber or It is several.The strengthening course is wound in the inner glue layer with 54 ° 44 ' of winding angle.The strengthening course 2 is polyester, polyamide fibre, aramid fiber curtain One or more of cloth, and select natural rubber rubber processing bonding with interior outer glue-line to enhance strengthening course.The outer glue Layer choosing, which is used, prevents one or more of the good EP rubbers of old performance or neoprene.
Rubber tube finished product according to JG/T 541-2017 test result, ginseng as shown in the table below:
Test item Testing result
Room temperature air-tightness Qualified (no continuous air bubbles, no hose bubbling phenomenon)
Low temperature airtightness Qualified (maximum value 3.0KPa/min, minimum value 2.2KPa/min)
Verify pressure Qualified (No leakage, without breach, without sharply metaboly)
Burst pressure Qualified (No leakage, without breach, without sharply metaboly)
Interlaminar bonding property Qualified (inner glue layer and strengthening course 5.76KN/m;Outer glue-line and strengthening course 5.31KN/m)
Maximum allowable displacement performance Qualified (without exception deformation, ne-leakage)
Fatigue behaviour Qualified (without exception deformation, ne-leakage)
A kind of production method of rubber tube as mentioned, by taking internal diameter 150mm × 1.5m long rubber tube as an example, specific steps are such as Under:
Inner glue layer is wrapped on the tube core of brushing interleaving agent by step 1.
Step 2, strengthening course is wound in the inner glue layer according to 54 ° 44 ' of winding angle: strengthening course uses day before winding Right rubber rubber processing.
Step 3, outer glue-line are wrapped on strengthening course.
Step 4 carries out end portion treatment to flexible tube section and is attached with ring flange: strengthening course 2 blocks after bypassing stop collar 4 It connects in the tongue-and-groove of ring flange, inner glue layer anti-package of turning up is lived the position of ring flange, stop collar and ring flange and rubber contact and passed through Sandblasting ungrease treatment and brushing adhesive.
Stop collar is to limit and chemically react limit by physics, and physics limit refers to that ring flange lowest point is limited lower than metal The highest point of position ring plays physics limit, and chemistry limit refers to that sandblasting is all passed through at the position of stop collar and ring flange and rubber contact Reaction of Salmon-Saxl altogether occurs in rubber tube sulfidation for ungrease treatment and brushing adhesive, realizes chemical reaction limit.
Step 5, vulcanizing treatment: twining water cloth, using 150 DEG C × 45min vulcanizing tank steam vulcanization (cure).
Step 6 takes out tube core after vulcanization, solve water cloth.

Claims (10)

1. a kind of rubber tube, including flexible tube section and the ring flange (5) that flexible tube section both ends are arranged in, it is characterised in that:
The tube wall of the flexible tube section is by successively including inner glue layer (1), strengthening course (2) and outer glue-line (3) except interior;
The end solderless wrapped connection restraining position ring block (4) of the strengthening course (2) is simultaneously mounted in the tongue-and-groove of ring flange (5).
2. rubber tube according to claim 1, it is characterised in that:
The end of the inner glue layer (1) passes through ring flange and level is folded outward the outer end face for being coated on ring flange and length is more than method Blue disk tongue-and-groove position.
3. rubber tube according to claim 2, it is characterised in that:
The inner glue layer (1) is one or more of natural rubber, butadiene-styrene rubber, butadiene rubber.
4. rubber tube according to claim 3, it is characterised in that:
The strengthening course is wound in the inner glue layer with 54 ° 44 ' of winding angle.
5. rubber tube according to claim 4, it is characterised in that:
The fold of end 180 degree, the fitting of the strengthening course (2) are coated on the outside of stop collar (4), and covered section is fitted in method In the tongue-and-groove of blue disk, turn down the inner face that end is more than ring flange.
6. rubber tube according to claim 4 or 5, it is characterised in that:
The strengthening course (2) is one or more of polyester, polyamide fibre, aramid fiber cord.
7. rubber tube according to claim 5, it is characterised in that:
The stop collar (4) is becket, and cross section is outwardly formed and strengthening course in rectangle and in the base angle position of medial surface It is bonded the arc outer end face of transition.
8. rubber tube according to claim 5, it is characterised in that:
The outer glue-line end is equipped with the notch of corresponding clamping strengthening course (2) fold end, the fitting of its end is connected to strengthening course Outside and the inner face for being bonded in ring flange.
9. rubber tube according to claim 8, it is characterised in that:
The outer glue-line is one or more of EP rubbers or neoprene.
10. a kind of production method of rubber tube as claimed in any one of claims 1 to 9, which is characterized in that specific steps are such as Under:
Inner glue layer is wrapped on the tube core of brushing interleaving agent by step 1;
Step 2, strengthening course is wound in the inner glue layer according to 54 ° 44 ' of winding angle: strengthening course uses natural rubber before winding The processing of rubber erasers glue;
Step 3, outer glue-line are wrapped on strengthening course;
Step 4, carry out end portion treatment to flexible tube section and be attached with ring flange: strengthening course (2) blocks afterwards around stop collar (4) It connects in the tongue-and-groove of ring flange, inner glue layer anti-package of turning up is lived the position of ring flange, stop collar ring and ring flange and rubber contact and passed through Cross sandblasting ungrease treatment and brushing adhesive;
Step 5, vulcanizing treatment: twining water cloth, using 150 DEG C × 45min vulcanizing tank steam vulcanization (cure);
Step 6 takes out tube core after vulcanization, solve water cloth.
CN201811312292.7A 2018-11-06 2018-11-06 A kind of rubber tube and preparation method thereof Withdrawn CN109357089A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811312292.7A CN109357089A (en) 2018-11-06 2018-11-06 A kind of rubber tube and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811312292.7A CN109357089A (en) 2018-11-06 2018-11-06 A kind of rubber tube and preparation method thereof

Publications (1)

Publication Number Publication Date
CN109357089A true CN109357089A (en) 2019-02-19

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CN201811312292.7A Withdrawn CN109357089A (en) 2018-11-06 2018-11-06 A kind of rubber tube and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110486554A (en) * 2019-09-05 2019-11-22 浙江煜焰工业设计有限公司 High-intensity sealing type oiling pipe assembly
CN110815668A (en) * 2019-10-31 2020-02-21 安徽省国发石化设备有限责任公司 Vulcanizing device and process for flange end
CN112873775A (en) * 2020-12-28 2021-06-01 苏州华仁科技有限公司 HRS silicone tube surface smooth surface forming process
CN115585314A (en) * 2022-10-19 2023-01-10 河北泽邦塑胶科技有限公司 Anti-settling rubber hose structure and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110486554A (en) * 2019-09-05 2019-11-22 浙江煜焰工业设计有限公司 High-intensity sealing type oiling pipe assembly
CN110815668A (en) * 2019-10-31 2020-02-21 安徽省国发石化设备有限责任公司 Vulcanizing device and process for flange end
CN112873775A (en) * 2020-12-28 2021-06-01 苏州华仁科技有限公司 HRS silicone tube surface smooth surface forming process
CN115585314A (en) * 2022-10-19 2023-01-10 河北泽邦塑胶科技有限公司 Anti-settling rubber hose structure and preparation method thereof

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Application publication date: 20190219

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