CN109355751A - A kind of processing method of the high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling - Google Patents
A kind of processing method of the high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling Download PDFInfo
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- CN109355751A CN109355751A CN201811140180.8A CN201811140180A CN109355751A CN 109355751 A CN109355751 A CN 109355751A CN 201811140180 A CN201811140180 A CN 201811140180A CN 109355751 A CN109355751 A CN 109355751A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of processing methods of high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling, including low-melting fiber and polyester fiber are mixed, and complete item processed;Sliver feeds air-jet eddy-current spun yarn unit after drawing-off, and the yarn exported after high speed rotation airflow function is exported on hot-rolling, then by delivery roller by guiding roller, and finally winding forms cylinder yarn.The present invention is by introducing low-melting fiber in air-jet eddy-current spinning yarn product development, low-melting fiber is generated, which with polyester fiber, using heat bonding effect of the low-melting fiber after heated contacts bonding, to the friction adhesion strength between increased fiber, prevent the sliding of drawing process fiber, improve air-jet eddy-current yarn strength and anti-wear energy;The processing has that process flow province, power consumption of polymer processing be low, production efficiently advantage, and can be used for large-scale yarn processing.
Description
Technical field
The present invention relates to air injection air vortex spinning line technology field, specially a kind of high-strength wearable jet based on contact hot-rolling
The processing method of vortex spinning yarn.
Background technique
Air-jet eddy-current spinning changes the resultant yarn mode of Air-Jet Spinning, twists free tail end resultant yarn using high speed rotation air-flow, makes
Wrapper fibre quantity is greatly improved compared with Air-Jet Spinning, therefore the long filoplume of 3mm or more is substantially achieved elimination, and product has excellent resist
Hair pilling property.The problem of synthetic yarns product easy pilling can be significantly improved using this advantage.However jet whirlpool
Stream yarn is although strength is greatly improved compared with jet spun yarn, and compared with ring spinning line, strength still only has its 80-85%;Freely
Tail end fiber looping yarn core process is nearly free from inside and outside transfer, causes interfibrous cohesive force inadequate, influences yarn strength
Increase, and wear-resisting process yarn is easy to disintegrate, and influences wear resistance;Furthermore because of the influence of chemical fibre surface finish, yarn
The a large amount of finishes of forming process assemble hollow spindle inlet ambient, and free tail end fiber is caused to be beaten around hollow spindle rotary course
Sliding phenomenon, to form soft twist yarn, this will be so that yarn strength further declines, and the irregular phenomenon of yarn strength is aggravated.
102121146 B of Chinese patent CN " polyester staple fiber for air-jet eddy-current spinning yarn process " is by commonly washing
Profile Polyester Fibre is added in synthetic fibre fiber to reduce the phenomenon that main components oil agent foulant such as vortex tube, spindle is assembled, but
When high-speed spinning, the cord on profiled filament is rubbed can also bring abrasion to aggravate when scraping spindle surface finish to spindle, reduce spindle
Service life.102691143 B of Chinese patent CN " a method of improve air vortex spinning yarn forming performance " the damp and hot softening of segmented
Processing method reduces fiber modulus and rigidity online, improves that fiber is easy to control, easy reel-twist performance, effectively improves air vortex spinning
Yarn forming performance, but this method because synthetic fibers it is mostly non-hygroscopic, to pure synthetic fibers air-jet eddy-current spinning yarn processing have no it is aobvious
Write effect.Chinese patent CN 102787405B " a kind of hollow spindle with spiral-guide slot " is by hollow spindle top
The form of outer surface setting spiral-guide slot of the fiber entry bottom end that extends to middle part make yarn consolidation, uniformity with
Yarn strength improves, but the free tail end fiber of resultant yarn process is around hollow spindle surface high speed rotation, hollow spindle surface guide channel
Presence undoubtedly exacerbate collision and abrasion of the fiber to hollow spindle surface, continual and steady spinning is difficult to realize.By low melting point
Fiber is introduced into air-jet eddy-current yarn product development, and by the online contact hot-rolling of yarn forming process, is realized a kind of high-strength resistance to
Grind the processing of air-jet eddy-current spinning yarn.
To solve the above-mentioned problems, this case is given birth to therefrom.
Summary of the invention
(1) the technical issues of solving
The purpose of the present invention is improving the strength of air-jet eddy-current spinning yarn, improve process strength is irregular and wearability, mention
For a kind of processing method of high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of high-strength wearable based on contact hot-rolling
The processing method of air-jet eddy-current spinning yarn, comprising the following steps:
Low-melting fiber and polyester fiber, which mix, completes item processed, and strip feeds air-jet eddy-current spun yarn unit after drawing-off, through height
The yarn exported after fast swirling eddy effect, is exported on hot-rolling, then by delivery roller by guiding roller, is finally wound
Form cylinder yarn.
Preferably, the yarn exported after high speed rotation airflow function first passes through guiding roller and passes through twizzle again, finally
On hot-rolling.
Preferably, the polyester fiber be ordinary polyester, differential terylene it is one or more;Low-melting fiber is single group
Divide one of low-melting fiber, LMPET/PET core-skin composite fiber, PE/PET core-skin composite fiber, low-melting fiber mixes
It spins than being 5%-12%, melting range is 110 DEG C -130 DEG C.
Preferably, the low-melting fiber and polyester fiber, which mix, completes item requirement low-melting fiber elder generation processed and polyester fiber
The 10%-20% of dosage is sufficiently mixed, then is sufficiently mixed completion item with remaining polyester fiber.
Preferably, the yarn is by guiding roller and when twizzle, on hot-rolling, the circle number of winding be [x]+
0.5, x ∈ [1,8].When yarn only passes through guiding roller, on hot-rolling, the circle number of winding is [x], x ∈ [1,8];Yarn
The circle number wound on hot-rolling is determined by heat roller temperature, hot gas spring multiple and spinning speed.
Preferably, the hot gas spring multiple between the guidance roller, delivery roller is 1.00-1.06.Hot gas spring multiple it is big
It is small to be determined with specific reference to spinning speed and heat roller temperature.
Preferably, the heating method of the hot-rolling is electromagnetic heating, and heating temperature range is 135 DEG C -160 DEG C.
Preferably, the material of the hot-rolling is the stainless steel of surface layer chromium plating release treatment;Hot-rolling selects Shanghai Du Si electromechanical
The synthetic fibers Electromechanic heating roller of equipment Co., Ltd.
Preferably, the speed of the winding of the yarn is 250-370m/min.
(3) beneficial effect
After adopting the above technical scheme, compared with prior art, the present invention having following advantages:
1. the present invention is by introducing low-melting fiber in air-jet eddy-current spinning yarn product development, after being heated using low-melting fiber
Heat bonding effect low-melting fiber and polyester fiber is generated contact bonding, so that the friction adhesion strength between increased fiber, hinders
The sliding for having stopped drawing process fiber, improve air-jet eddy-current yarn strength and anti-wear energy.With without hot-rolling it is same at
Air-jet eddy-current spinning yarn is divided to compare, ultimate strength improves 15%-25%, the irregular decline 4.5%-10% of strength;Wearability improves 12%-
23%, wearability irregularity declines 5%-12%.
2. the present invention carries out on-line heating to yarn using contact hot-rolling during air-jet eddy-current spinning yarn shapes,
The after-processing technologies such as following process thermal finalization are eliminated, with process flow province, power consumption of polymer processing is low, produces efficiently advantage, and
It can be used for large-scale yarn processing.
Detailed description of the invention
Fig. 1 is a kind of processing method schematic diagram of the high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling of the present invention;
Fig. 2 is the local device schematic diagram of embodiment 1 in the present invention;
Fig. 3 is the local device schematic diagram of embodiment 2 in the present invention;
Fig. 4 is the local device schematic diagram of embodiment 3 in the present invention.
1 sliver can in figure, 2 slivers, 3 strip carriages, 4 bunchers, 5 rear rollers, rear roller, 7 middle rollers, 8 preceding sieve in 6
Drawing, 9 twisted elements, 10 twisting components, 11 yarn guiding wheels, 12 guiding rollers, 131 twizzles, 132 twizzles, 14 hot-rollings, 15 outputs
Roller, 16 cylinder yarns.
Specific embodiment
The present invention is further elaborated below by drawings and examples.
Fig. 1 is a kind of processing method schematic diagram of the high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling of the present invention,
Yarn in sliver can 1 enters buncher 4 through strip carriage 3, and by rear roller 5, middle rear roller 6, middle roller 7 and preceding sieve
Enter twisted elements 9 after drawing 8 drawing-offs, form air injection air vortex spinning under high-speed flow, after the export of yarn guiding wheel 11, passes through guiding
Roller 12, after twizzle 131 and 132, with a fixing turn on hot-rolling 14, or only by guiding roller, directly with one
Fixing turn exports on hot-rolling 14, then by delivery roller 15, and finally winding forms cylinder yarn 16.
In conjunction with specific example, by taking 19.68tex air-jet eddy-current yarn as an example, the present invention is further explained:
Embodiment 1
After 10%, 115 DEG C of low melt point polyester fiber fiber for accounting for the total dosage of fiber is mixed with the 10% of honeycomb terylene dosage, then with residue
Honeycomb terylene be sufficiently mixed completion item.Sliver pass through through strip carriage 3 enter buncher 4, then by rear roller 5,
Enter twisted elements 9 after 8 drawing-off of middle rear roller 6, middle roller 7 and front roller, forms air injection air vortex spinning under high-speed flow.Yarn
Line is after the export of yarn guiding wheel 11, by guiding roller 12, directly winds 2 circles on hot-rolling 14 (Fig. 2), the diameter of hot-rolling is selected
The stainless steel rod of the electromagnetic heating of 700mm, heat roller temperature is 145 DEG C, then is exported by delivery roller 15, delivery roller and delivery roller
Between hot gas spring multiple select 1.02, finally wind to form cylinder yarn 16 with 270m/min.
Compared with the congruent air-jet eddy-current spinning yarn without hot-rolling, ultimate strength improves 23.5%, the irregular decline of strength
7.6%;Wearability improves 22.2%, wearability irregularity decline 12.3%.
Embodiment 2
8%110 DEG C of low melting point LMPET/PET core-skin composite fibers for accounting for the total dosage of fiber are mixed with the 10% of ordinary polyester dosage
Afterwards, then with remaining ordinary polyester it is sufficiently mixed completion item.Sliver, which passes through, enters buncher 4 through strip carriage 3, then passes through
Later enter twisted elements 9 after roller 5,8 drawing-off of middle rear roller 6, middle roller 7 and front roller, form jet under high-speed flow
Air vortex spinning.Yarn is after the export of yarn guiding wheel 11, and after guiding roller 12 and twizzle 131,3.5 circle of winding is on hot-rolling 14
(Fig. 3), the diameter of hot-rolling select the stainless steel rod of electromagnetic heating of 600mm, and heat roller temperature is 150 DEG C, then is drawn through twizzle 132
Out, it is exported by delivery roller 15, the hot gas spring multiple between delivery roller and delivery roller selects 1.04, finally with 340m/min volumes
Around formation cylinder yarn 16.
Compared with the congruent air-jet eddy-current spinning yarn without hot-rolling, ultimate strength improves 19.5%, the irregular decline of strength
8.5%;Wearability improves 20.7%, wearability irregularity decline 9.5%.
Embodiment 3
After 5%130 DEG C of low melting point PE/PET core-skin composite fibers for accounting for the total dosage of fiber are mixed with the 20% of ordinary polyester dosage,
It is sufficiently mixed completion item with remaining ordinary polyester and partially flat terylene again, wherein partially flat terylene accounts for the 35% of the total dosage of fiber.Cotton
Item, which passes through, enters buncher 4 through strip carriage 3, then passes through rear roller 5,8 drawing-off of middle rear roller 6, middle roller 7 and front roller
Enter twisted elements 9 afterwards, forms air injection air vortex spinning under high-speed flow.Yarn is after the export of yarn guiding wheel 11, by guiding sieve
After drawing 12, for 6 circle of winding on hot-rolling 14 (Fig. 4), the diameter of hot-rolling selects the stainless steel rod of electromagnetic heating of 500mm, heat roller temperature
Be 160 DEG C, then exported by delivery roller 15, hot gas spring multiple between delivery roller and delivery roller selects 1.06, finally with
370m/min winds to form cylinder yarn 16.
Compared with the congruent air-jet eddy-current spinning yarn without hot-rolling, ultimate strength improves 16.0%, the irregular decline of strength
4.8%;Wearability improves 13.0%, wearability irregularity decline 6.5%.
In order to clearly show beneficial effects of the present invention, the beneficial effect of above-described embodiment is organized into following by spy
Table:
Described above according to embodiment is enlightenment, through the above description, relevant staff completely can without departing from
In the range of this invention thought, various changes and amendments are carried out.This item is not limited to using novel technical scope
In the content on specification, it is necessary to determine the range of its protection according to scope of the claims.
Claims (10)
1. a kind of processing method of the high-strength wearable air-jet eddy-current spinning yarn based on contact hot-rolling, it is characterised in that: including following
Step: low-melting fiber and polyester fiber mix and complete item processed, and strip feeds air-jet eddy-current spun yarn unit after drawing-off, through height
The yarn exported after fast swirling eddy effect, is exported on hot-rolling, then by delivery roller by guiding roller, is finally wound
Form cylinder yarn.
2. processing method according to claim 1, it is characterised in that: the yarn exported after high speed rotation airflow function,
Pass through twizzle again after first passing through guiding roller, is finally wound on hot-rolling.
3. processing method according to claim 1, it is characterised in that: low-melting fiber be one pack system low-melting fiber,
One of LMPET/PET core-skin composite fiber, PE/PET core-skin composite fiber, the blending ratio of low-melting fiber are 5%-12%,
Melting range is 110 DEG C -130 DEG C.
4. processing method according to claim 1, it is characterised in that: low-melting fiber and polyester fiber mix and complete item processed
It is required that low-melting fiber is first sufficiently mixed with the 10%-20% of polyester fiber dosage, then sufficiently mixed with remaining polyester fiber
It closes and completes item processed.
5. processing method according to claim 1, it is characterised in that: when yarn is by guiding roller and twizzle, winding
On hot-rolling, the circle number of winding is [x]+0.5, x ∈ [1,8];When yarn only passes through guiding roller, on hot-rolling, winding
Circle number be [x], x ∈ [1,8].
6. processing method according to claim 1, it is characterised in that: the hot gas spring multiple between guiding roller, delivery roller
For 1.00-1.06.
7. processing method according to claim 1, it is characterised in that: the diameter range of hot-rolling is 400mm-1000mm.
8. processing method according to claim 1, it is characterised in that: the heating method of hot-rolling is electromagnetic heating, heating temperature
Spending range is 135 DEG C -160 DEG C.
9. processing method according to claim 1, it is characterised in that: the material of hot-rolling is surface layer chromium plating
The stainless steel of release treatment.
10. processing method according to claim 1, it is characterised in that: the speed of yarn winding is 250-370m/min.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110004529A (en) * | 2018-12-12 | 2019-07-12 | 孝感双华应用科技开发有限公司 | A kind of process equipment of high-tenacity air-jet eddy-current spinning yarn |
CN113969441A (en) * | 2021-11-22 | 2022-01-25 | 江南大学 | Processing method of non-contact high-strength air-jet vortex spun yarn |
CN114808227A (en) * | 2022-04-27 | 2022-07-29 | 江苏竹福科技有限公司 | Fine count elastic yarn based on regenerated fibers and efficient preparation process thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113969441A (en) * | 2021-11-22 | 2022-01-25 | 江南大学 | Processing method of non-contact high-strength air-jet vortex spun yarn |
CN113969441B (en) * | 2021-11-22 | 2023-02-21 | 江南大学 | Processing method of non-contact high-strength air-jet vortex spun yarn |
CN114808227A (en) * | 2022-04-27 | 2022-07-29 | 江苏竹福科技有限公司 | Fine count elastic yarn based on regenerated fibers and efficient preparation process thereof |
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