CN109352337A - Automatic trimming sander - Google Patents

Automatic trimming sander Download PDF

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Publication number
CN109352337A
CN109352337A CN201811220934.0A CN201811220934A CN109352337A CN 109352337 A CN109352337 A CN 109352337A CN 201811220934 A CN201811220934 A CN 201811220934A CN 109352337 A CN109352337 A CN 109352337A
Authority
CN
China
Prior art keywords
trimming
face
trimming mechanism
cylinder
sander
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811220934.0A
Other languages
Chinese (zh)
Inventor
马晓飞
李岗
徐挺
谢永福
关世远
朱秀艳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN TIELIAN RAILWAY EQUIPMENT MANUFACTURING Co Ltd
Original Assignee
DALIAN TIELIAN RAILWAY EQUIPMENT MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN TIELIAN RAILWAY EQUIPMENT MANUFACTURING Co Ltd filed Critical DALIAN TIELIAN RAILWAY EQUIPMENT MANUFACTURING Co Ltd
Priority to CN201811220934.0A priority Critical patent/CN109352337A/en
Publication of CN109352337A publication Critical patent/CN109352337A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

Abstract

The invention discloses a kind of automatic trimming sanders, including bed body, slider bed platform, slider bed platform retaining mechanism, end face trimming mechanism, the first side trimming mechanism, second side trimming mechanism and positioning mechanism, first side trimming mechanism and second side trimming mechanism are separately positioned on the two sides of bed body, and end face bead cutter is arranged above bed body;The beneficial effects of the present invention are: three trimming mechanism assembly are on one machine, four sides of completion are acted by three steps and are disposably cut off automatically, realization automatically completes;Using complete tooling, trimming mechanism is set up, makes that notch is concordant, knife mark is uniform, keeps similar-type products uniform;Using depression dust-removing mechanism in conjunction with bag filter, by dust, all processing is pollution-free, will not damage to the respiratory system of operator.

Description

Automatic trimming sander
Technical field
The invention belongs to technical fields of mechanical processing, and in particular to a kind of automatic trimming sander.
Background technique
When machined part, same work piece usually requires the extension set processing of different processes, when extension set is processed, it is desirable that The problem of different processes need distinct device, cause number of devices how bad management;Secondly, work piece is removed between different processes Freight volume is big, expends a large amount of manpower and material resources, this process takes considerable time, seriously affects production efficiency.
Summary of the invention
For above-mentioned the technical problems existing in the prior art, present invention technical solution used for the above purpose Be: automatic trimming sander, including bed body, slider bed platform, slider bed platform retaining mechanism, end face trimming mechanism, the first side trimming mechanism, Second side trimming mechanism and positioning mechanism, first side trimming mechanism and second side trimming mechanism are separately positioned on the two of bed body Side, end face bead cutter are arranged above bed body, and the slider bed platform and slider bed platform retaining mechanism are arranged in bed body, the slider bed platform On be provided with and be trimmed part groove profile support, longitudinal movement slideway and longitudinal movement cylinder, the positioning mechanism setting is cut in end face In the mechanism of side.Slider bed platform moves slideway by longitudinal movement cylinder along longitudinal direction and is vertically moved.
Further, the end face trimming mechanism be provided with end face trimming body, end face trimming campaign cylinder, positioning cylinder, End face trimming campaign slideway bracket, end face trimming gliding mass frame, the positioning cylinder are connect with positioning mechanism.
Further, first side trimming mechanism and second side trimming mechanism are provided with lateral incision side body, catenary motion Cylinder, longitudinal movement cylinder, angle adjustment arm and vertical slideway bracket are additionally provided with angular adjustment lock in the angle adjustment arm Determine mechanism, one end of angle adjustment arm is arranged in lateral incision side body, and the lateral incision side body on the trimming mechanism of first side is also set It is equipped with trimming profiling locking mechanism.
Further, vertical adjusting screw and cross are additionally provided on first side trimming mechanism and second side trimming mechanism To adjusting screw.
Further, it is provided with dedusting mechanism on the end face bead cutter, the first side bead cutter and second side bead cutter, removed Dirt mechanism includes the connector portions in the depression dust-removing portion being arranged in outside saw blade and connection hose.
Compared with prior art, the beneficial effects of the present invention are: three trimming mechanism assembly on one machine, pass through three Step movement is completed four sides and is disposably cut off automatically, and realization automatically completes;Using complete tooling, trimming mechanism is set up, makes notch Concordantly, knife mark is uniform, keeps similar-type products uniform;It is using depression dust-removing mechanism in conjunction with bag filter, dust is complete Portion's processing is pollution-free, will not damage to the respiratory system of operator;A tractor serves several purposes has both various function, by saw of cutting border It is replaced with grinding disc or polishing wheel, polishing function and polishing function can be realized;The be trimmed part irregular for end face is applicable in Property it is strong, while being suitable for unlike material and being trimmed part;This equipment also has safety operation monitoring and protective device, it is ensured that operation Field Force's safety.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the structural schematic diagram that the present invention is trimmed part.
Fig. 3 is that the present invention is trimmed the face part A-A structural schematic diagram.
Fig. 4 is the structural schematic diagram of end face trimming mechanism of the present invention.
Fig. 5 is the face end face trimming mechanism B-B of the present invention structural schematic diagram.
Fig. 6 is the structural schematic diagram of the first side trimming mechanism and second side trimming mechanism of the invention.
Fig. 7 is the structural schematic diagram of dedusting mechanism on the first side trimming mechanism and second side trimming mechanism of the invention.
Fig. 8 is the structural schematic diagram of dedusting mechanism on end face trimming mechanism of the present invention.
Wherein: 1 bed body, 2 slider bed platforms, 3 slider bed platform retaining mechanisms, 4 end face trimming mechanisms, 5 first side trimming mechanisms, 6 Two side trimming mechanisms, 7 dedusting mechanisms, 8 positioning mechanisms, 9 lateral incision side bodies, 10 groove profile supports, 11 be trimmed part, 12 front end faces fly Side, 13 rear end face overlaps, 14 second side overlaps, 15 first side overlaps, 16 end face trimming bodies, 17 end face trimming campaign cylinders, 18 Positioning cylinder, 19 end face trimming campaign slideway brackets, 20 end face trimming gliding mass framves, 21 longitudinal movement slideways, 22 vertical adjustment silks Thick stick, 23 catenary motion cylinders, 24 trimming profiling locking mechanisms, 25 angular adjustment locking mechanisms, 26 laterally adjust lead screw, 27 longitudinal directions Move cylinder, 28 angle adjustment arms, 29 vertical slideway brackets, 30 depression dust-removing portions, 31 connector portions.
Specific embodiment
Below in conjunction with drawings and examples of the invention, technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
A kind of automatic trimming sander, including bed body 1, slider bed platform 2, slider bed platform retaining mechanism 3, end face trimming mechanism 4, Side trimming mechanism 5, second side trimming mechanism 6 and positioning mechanism 8, first side trimming mechanism 5 and second side trimming mechanism 6 The two sides of bed body 1 are separately positioned on, end face bead cutter 4 is arranged above bed body 1, the slider bed platform 2 and slider bed platform retaining mechanism 3 It is arranged in bed body 1, is provided on the slider bed platform 2 and is trimmed part groove profile support 10, longitudinal movement slideway 21 and longitudinal movement Cylinder 27, the positioning mechanism 8 are arranged on end face bead cutter 4.
Further, the end face trimming mechanism 4 is provided with end face trimming body 16, end face trimming campaign cylinder 17, positioning Cylinder 18, end face trimming campaign slideway bracket 19, end face trimming gliding mass frame 20, the positioning cylinder 18 are connect with positioning mechanism 8. End face trimming mechanism: end face trimming body 16 and servo motor are driven and are fixed on end face trimming gliding mass frame 20 using V, and end face is cut Side gliding mass frame 20 is mounted on again on end face trimming campaign slideway bracket 19, end face trimming campaign cylinder 17 and end face trimming gliding mass frame 20, using being threadedly coupled, constitute end face trimming mechanism.17 telescopic band moved end face trimming gliding mass frame 20 of end face trimming campaign cylinder into Operation is moved back, servo motor drives end face trimming body 16 to carry out end face trimming movement.
Further, first side trimming mechanism 5 and second side trimming mechanism 6 are provided with lateral incision side body 9, vertical fortune It takes offence cylinder 23, longitudinal movement cylinder 27, angle adjustment arm 28 and vertical slideway bracket 29, is also set up in the angle adjustment arm 28 One end of angle adjustment arm 28, first side trimming mechanism is arranged in angled adjusting locking mechanism 25, lateral incision side body 9 Lateral incision side body 9 on 5 is additionally provided with trimming profiling locking mechanism 24.First side trimming mechanism 5 and second side trimming mechanism 6 On be additionally provided with vertical adjusting screw 22 and laterally adjust lead screw 26.First side trimming mechanism 5 and second side trimming mechanism 6 with watch It takes motor to be driven using V, and is fixed in angle adjustment arm 28, angle adjustment arm 28 is fixed on vertical by vertical adjusting screw 22 To on slideway bracket 29, catenary motion cylinder 23, using being threadedly coupled, constitutes the first side trimming mechanism 5 with vertical adjusting screw 22 With second side trimming mechanism 6.Catenary motion cylinder 23 is flexible to drive angle adjustment arm 28 back and forth to run, and servo motor drives end face Trimming body 16 carries out end face trimming movement.It laterally adjusts the adjustment of lead screw 26 and is trimmed part width, angle adjustment arm 28 is with rotary shaft Part end plane angle is trimmed for center pitch adjustment.
Further, dedusting mechanism is provided on the end face bead cutter 4, the first side bead cutter 5 and second side bead cutter 6 7, dedusting mechanism 7 includes the connector portions 31 in the depression dust-removing portion 30 being arranged in outside saw blade and connection hose.
Auto-programming zero point: 2 initial position of slider bed platform is fully retracted in rear stop, longitudinal movement cylinder;Positioning mechanism 8 exists Lower dead center, positioning cylinder are fully extended;End face trimming mechanism 4 is fully retracted in right stop, end face trimming campaign cylinder;First side In top dead centre, catenary motion cylinder is fully retracted for trimming mechanism 5 and second side trimming mechanism 6.
Molar behavior design:
The sequence of trimming are as follows: cut front end face overlap --- while cutting the first and second two sides overlap --- and cut rear end face overlap.
1. placing part: part will be trimmed and be placed on groove profile support 10, its front end face is withstood on positioning mechanism positioning plate On.
2. automatic execute: 18 uplink of positioning cylinder is stopped up to top dead centre, the starting of end face saw of cutting border, end face trimming moving gas 17 left lateral of cylinder reaches left stop, starts to cut front end face overlap, and end face saw of cutting border stops, solenoid directional control valve commutation, end face trimming campaign 17 right lateral of cylinder stops up to right stop;
23 downlink of catenary motion cylinder is stopped up to lower dead center, second side saw of cutting border and the starting of the first side saw of cutting border, longitudinal movement Cylinder 27 moves ahead to stop up to preceding stop, starts to cut the first and second side overlap, the first side saw of cutting border, second side saw of cutting border stop, vertical Movement 23 uplink of cylinder is stopped up to top dead centre;
18 downlink of positioning cylinder is stopped up to lower dead center, row after longitudinal movement cylinder 27, and being trimmed part rear end face, to withstand on positioning mechanism fixed On the plate of position, longitudinal movement cylinder 27 stops, and slider bed platform retaining mechanism 3 is locked, and 18 uplink of positioning cylinder is stopped up to top dead centre.
The starting of end face saw of cutting border, 17 left lateral of end face trimming campaign cylinder reach left stop, and end face saw of cutting border stops, and electromagnetism changes It commutates to valve, 17 right lateral of end face trimming campaign cylinder stops up to right stop;
Slider bed platform retaining mechanism 3, which is locked, to be opened, and row stops up to rear stop after longitudinal movement cylinder 27 continues, and 18 downlink of positioning cylinder is stopped up to lower Point stops.
3. demolition part: the part that is trimmed cut being unloaded, first circulation is completed.And so on carry out.
4. dedusting: when the starting of the first automatic cycle, bag filter is opened, and will be sawed by the hose in jointing portion 31 Dust in piece negative pressure portion 30 all siphons away, until work is completed equipment and stopped.Three depression dust-removing areas are passed through into hose and cloth Bag dust collector is connected, and structure is simple, good dedusting effect.
Executing agency to knife and adjustment:
1. selection is trimmed the corresponding groove profile support 10 of part and is mounted on 2 platen of slider bed platform;
It is trimmed 11 exemplar of part 2. taking, is placed on groove profile support 10;
3. manual mode: starting 18 uplink of positioning cylinder is stopped up to top dead centre;Start longitudinal movement cylinder 27 to move ahead, will be trimmed Part exemplar, which is transported to immediately below the trimming mechanism of two sides, to stop;Starting 23 downlink of catenary motion cylinder is stopped up to lower dead center.Trimming profiling is locked Determine the loosening of all clamping screws of mechanism 24;
4. adjusting the vertical adjusting screw 22 of the second trimming mechanism 6 simultaneously, laterally adjusting lead screw 26 and right side trimming angle tune Locking mechanism 25 is saved, the plane of second side saw of cutting border lower edge gentle touchdown exemplar is made;
5. adjusting trimming profiling locking mechanism 24, contour wheel is set to contact exemplar upper surface, by the spiral shell of 6 side of the second trimming mechanism Bolt-lock is tight;
6. adjusting the vertical adjusting screw 22 of the first trimming mechanism 5 simultaneously, laterally adjusting lead screw 26 and the first lateral incision corner degree Locking mechanism 25 is adjusted, the inclined-plane of the first side saw of cutting border lower edge gentle touchdown exemplar is made;
7. locking all bolts of trimming profiling locking mechanism 24;
8. manual mode.Starting 23 uplink of catenary motion cylinder is stopped up to top dead centre;After row reaches after starting longitudinal movement cylinder 27 only Point stops;Starting 18 downlink of positioning cylinder is stopped up to lower dead center.Part exemplar will be trimmed to remove.So far knife is completed, can be carried out certainly Dynamic trimming process;
9. deviation occurs in operation, adjustment mode is the same as to knife.
Safety monitoring and protection
1. safety monitoring: being respectively arranged with displacement sensor in the blade mount of three trimming mechanisms.When any one saw blade is displaced When shifting with predetermined displacement, system alarm, and any movement of arrestment immediately, it is ensured that be trimmed part be not damaged, Equipment is not damaged.
2. safeguard protection: infrared safety detector is respectively mounted around three trimming mechanisms, auto-programming starts, when When human body any part enters trimming area, equipment stops any movement immediately, it is ensured that personnel safety.
The machine realizes a tractor serves several purposes: the power source of three trimming mechanisms is all made of servo motor, for different function numbers Different revolution out;Three mechanisms are all made of V band transmission power, prevent stuck phenomenon from damaging servo motor.1. function of polishing: Saw of cutting border is replaced with grinding disc, polishing function can be realized in process control servo motor output revolutions.2. polishing function: Saw of cutting border is equally replaced with polishing wheel, polishing function can be realized in process control servo motor output revolutions.Such as a quilt Polishing, polishing are needed after trimming part trimming, then process above requirement can be completed on the same device.
Safety monitoring and protection:
1. safety monitoring: being respectively arranged with displacement sensor in the blade mount of three trimming mechanisms.When any one saw blade is displaced When shifting with predetermined displacement, system alarm, and any movement of arrestment immediately, it is ensured that be trimmed part be not damaged, Equipment is not damaged;
2. safeguard protection: being respectively mounted infrared safety detector around three trimming mechanisms, human body is worked as in auto-programming starting When any part enters trimming area, equipment stops any movement immediately, it is ensured that personnel safety.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. automatic trimming sander, it is characterised in that: including bed body (1), slider bed platform (2), slider bed platform retaining mechanism (3), end face Trimming mechanism (4), the first side trimming mechanism (5), second side trimming mechanism (6) and positioning mechanism (8), first side bead cutter Structure (5) and second side trimming mechanism (6) are separately positioned on the two sides of bed body (1), and end face bead cutter (4) is arranged on bed body (1) Side, the slider bed platform (2) and slider bed platform retaining mechanism (3) are arranged on bed body (1), are provided with and are cut on the slider bed platform (2) Edge pieces groove profile support (10) and longitudinal movement slideway (21), the positioning mechanism (8) are arranged on end face trimming mechanism (4).
2. automatic trimming sander as described in claim 1, it is characterised in that: the end face trimming mechanism (4) is provided with end Face trimming body (16), end face trimming campaign cylinder (17), positioning cylinder (18), end face trimming campaign slideway bracket (19), end face Trimming gliding mass frame (20), the positioning cylinder (18) connect with positioning mechanism (8).
3. automatic trimming sander as described in claim 1, it is characterised in that: first side trimming mechanism (5) and second Side trimming mechanism (6) is provided with lateral incision side body (9), catenary motion cylinder (23), longitudinal movement cylinder (27), angle adjustment arm (28) and vertical slideway bracket (29) it, is additionally provided with angular adjustment locking mechanism (25) on the angle adjustment arm (28), it is described The lateral incision side body (9) that lateral incision side body (9) is arranged on one end of angle adjustment arm (28), first side trimming mechanism (5) is also It is provided with trimming profiling locking mechanism (24).
4. automatic trimming sander as claimed in claim 3, it is characterised in that: first side trimming mechanism (5) and second It is additionally provided with vertical adjusting screw (22) on side trimming mechanism (6) and laterally adjusts lead screw (26).
5. automatic trimming sander as described in claim 1, it is characterised in that: the end face bead cutter (4), the first lateral incision side It is provided with dedusting mechanism (7) on mechanism (5) and second side trimming mechanism (6), dedusting mechanism (7) includes being arranged in outside saw blade Depression dust-removing portion (30) and the connector portions (31) for connecting hose.
CN201811220934.0A 2018-10-19 2018-10-19 Automatic trimming sander Pending CN109352337A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811220934.0A CN109352337A (en) 2018-10-19 2018-10-19 Automatic trimming sander

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811220934.0A CN109352337A (en) 2018-10-19 2018-10-19 Automatic trimming sander

Publications (1)

Publication Number Publication Date
CN109352337A true CN109352337A (en) 2019-02-19

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ID=65345982

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811220934.0A Pending CN109352337A (en) 2018-10-19 2018-10-19 Automatic trimming sander

Country Status (1)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325511A (en) * 2014-06-16 2015-02-04 南通跃通数控设备有限公司 Inner frame positioning numerical control door leaf four-side saw
CN204673709U (en) * 2015-04-26 2015-09-30 杨永 A kind of four adjustable limit cutting equipments
CN105058597A (en) * 2015-08-25 2015-11-18 苏州金螳螂建筑装饰股份有限公司 Angle-adjustable type building material cutting machine
CN204819731U (en) * 2015-07-28 2015-12-02 宁波沥高复合材料有限公司 But angle regulation's honeycomb panel cutting device
CN205086088U (en) * 2015-10-13 2016-03-16 福建省武平县云河木业有限公司 Automatic cutting edge machine of plywood
CN206551245U (en) * 2017-02-24 2017-10-13 佛山市南海区天研空调通风设备厂 A kind of adjustable bead cutter of cutting angle
CN107901133A (en) * 2017-10-26 2018-04-13 罗嘉航 Four side guillotine of carpenter
CN209110540U (en) * 2018-10-19 2019-07-16 大连铁联铁路器材制造有限公司 Automatic trimming sander

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325511A (en) * 2014-06-16 2015-02-04 南通跃通数控设备有限公司 Inner frame positioning numerical control door leaf four-side saw
CN204673709U (en) * 2015-04-26 2015-09-30 杨永 A kind of four adjustable limit cutting equipments
CN204819731U (en) * 2015-07-28 2015-12-02 宁波沥高复合材料有限公司 But angle regulation's honeycomb panel cutting device
CN105058597A (en) * 2015-08-25 2015-11-18 苏州金螳螂建筑装饰股份有限公司 Angle-adjustable type building material cutting machine
CN205086088U (en) * 2015-10-13 2016-03-16 福建省武平县云河木业有限公司 Automatic cutting edge machine of plywood
CN206551245U (en) * 2017-02-24 2017-10-13 佛山市南海区天研空调通风设备厂 A kind of adjustable bead cutter of cutting angle
CN107901133A (en) * 2017-10-26 2018-04-13 罗嘉航 Four side guillotine of carpenter
CN209110540U (en) * 2018-10-19 2019-07-16 大连铁联铁路器材制造有限公司 Automatic trimming sander

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