CN109352135A - A kind of metal filtering core connection ring welding equipment - Google Patents
A kind of metal filtering core connection ring welding equipment Download PDFInfo
- Publication number
- CN109352135A CN109352135A CN201811443702.1A CN201811443702A CN109352135A CN 109352135 A CN109352135 A CN 109352135A CN 201811443702 A CN201811443702 A CN 201811443702A CN 109352135 A CN109352135 A CN 109352135A
- Authority
- CN
- China
- Prior art keywords
- pedestal
- welding
- water
- connection ring
- rotating disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 62
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 16
- 239000002184 metal Substances 0.000 title claims abstract description 15
- 238000001914 filtration Methods 0.000 title claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000005057 refrigeration Methods 0.000 claims abstract description 11
- 238000005304 joining Methods 0.000 claims abstract description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 20
- 229910052786 argon Inorganic materials 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 11
- 230000003647 oxidation Effects 0.000 abstract description 7
- 238000007254 oxidation reaction Methods 0.000 abstract description 7
- 239000002253 acid Substances 0.000 abstract description 6
- 238000002161 passivation Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000007769 metal material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 5
- 239000002826 coolant Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Abstract
The invention belongs to Metal Material Welding treatment process technical fields, disclose a kind of metal connection ring welding equipment, equipment is provided with pedestal, the inside of pedestal is equipped with water tank, the inside of the water tank is equipped with temperature control inductor, the signal output end of the temperature control inductor connects refrigeration compressor, the refrigeration compressor joining water box；Water tank is connected with pressurization cycle pump line road, and pressurization cycle pump is connected with into return water rotary joint pipeline；The inside of the pedestal is fixedly installed with electrodeless variable-speed motor by ring flange, and the electrodeless variable-speed motor is connected with rotating disc, and three bearing rollers are installed below in rotating disc, and rotating disc is connected with support column, is equipped with inside support column into return water rotary joint.The problem of oxidation of material when the present invention fundamentally solves welding, allows filter material to remain original optimal state, to ensure that product quality；Acid wash passivation link is reduced, no waste liquid generates, and is conducive to environmental protection.
Description
Technical field
The invention belongs to Metal Material Welding treatment process technical fields more particularly to a kind of welding of metal connection ring to set
It is standby.
Background technique
Currently, the prior art commonly used in the trade is such that
All the time, penetration formula metal filtering core welding procedure is generally all needed with the oxide that argon arc welding welding, welding generate
Acid wash passivation is wanted, then the processes such as cleaning, drying, packaging.And manual hand manipulation's tooling in welding, it is cumbersome error-prone；
Tooling temperature increases fast when continuous welding, and is easily deformed, scraps fastly, is also easy to scald operator, can not continuous work.
Workpiece is clamped in fixture, and hand torch is mobile around workpiece after operative employee's alignment pieces, complete after the circle that detours
At welding, during which to workpiece temperature without control, and due to the fluctuating of center of gravity when operative employee (welder) is mobile, welding quality is difficult to protect
Card.
Not yet occur a kind of similar set of technical equipment for being able to solve the above problem or technique side currently on the market
Method.The Experiences and Skills and improved operating procedure that we accumulate in actual production are the bases for facilitating the set technical equipment to come out
Stone.
In conclusion problem of the existing technology is:
Manual hand manipulation's tooling in welding, process is tedious easily, and frock clamp model is more, and production efficiency is low, this hair
Bright equipment is controlled using automated procedures, and production efficiency improves 120% or more
Manual hand manipulation's tooling in welding, it is cumbersome error-prone.Present invention equipment uses automated procedures process control,
Procedure operation, it is easy to operate
Tooling temperature increases fast when continuous welding, and is easily deformed, scraps fastly, is also easy to scald operator, can not
Continuous work.Present invention equipment avoids occurring to lead to the person and Product quality and safety because of human factor using automated procedures control
Accident.
It is that workpiece temperature increases fastly due to continuously welding, workpiece appearance is caused to aoxidize, subsequent workpiece surface treatment needs to carry out
Chemical cleaning can generate hazardous waste pollution.Stringent control temperature rise can be continued using present invention equipment production, avoid workpiece appearance
Oxidation, workpiece surface are not necessarily to chemical cleaning, will not generation environment pollution.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of metal connection ring welding equipments.Metal connection
Ring welding equipment is manually operable welding gun and implements welding, can also fix welding torch position without manual operation and realize welding.More
Further, which is designed as that welding torch position is fixed and equipment clamps and moves welding workpiece；More into
One step, the metal connection ring welding equipment be designed as equipment clamping welding workpiece fix and welding torch position around welding workpiece fortune
It is dynamic；Further, which installs and implements welding additional using robot control workpiece.
The invention is realized in this way a kind of metal filtering core connection ring welding equipment, be provided with pedestal, the pedestal it is interior
Portion is installed by welding with the water tank of storage cooling medium；The inside of the water tank is equipped with temperature control inductor, adjusts water for monitoring
The temperature of cooling medium in case；Cooling medium in the water tank is recirculated water or dedicated coolant liquid.The temperature control inductor
Signal output end connects refrigeration compressor, the refrigeration compressor joining water box refrigeration cool-down；
The water tank is connected with pressurization cycle pump intake by pipeline, and the pressurization cycle pump discharge is rotated with into return water
Connector is connected by pipeline；It is described to be connected into return water rotary joint by pipeline with workbench welding tooling.Cooling medium
By removing workbench welding with upper water box, booster pump, into the pipe path that return water rotary joint, workbench welding tooling are connected to
It returns in water tank and recycles after the heat of tooling.
The inside of the pedestal is fixedly installed with electrodeless variable-speed motor by ring flange, and the electrodeless variable-speed electric machine main shaft is logical
It crosses gearbox to be connected with rotating disc engaged gears, three bearing rollers, rotating disc and support is fixedly mounted in bolt below rotating disc
Column is weldingly connected, and is equipped with inside support column into return water rotary joint.
Further, water cooling compression PLC control cabinet and general supply control cabinet, the water cooling pressure are installed on the right side of the pedestal
Contracting PLC control cabinet connects refrigeration compressor.
Further, the inside of the pedestal is fixedly installed with the first argon arc welding machine, the second argon arc welding machine by bolt respectively
With third argon arc welding machine.
Further, rotating disc and support column are welded as a whole, and can be around stepless speed-change motor main shaft (with inlet and outlet
Rotary joint is coaxial) horizontal plane is freely rotated；
Further, workbench welding tooling can be freely rotated around upper end of support column Horizontal-shaft vertical face.
In conclusion advantages of the present invention and good effect are as follows:
Based on quality, safety, cost, environmental protection needs, which reduces from technique
This 3 links are dried in acid wash passivation, cleaning.It fundamentally solves the problem of oxidation of material when welding, filter material is allowed to remain
Original optimal state, to ensure that product quality；Acid wash passivation link is reduced, no waste liquid generates, and is conducive to environmental protection, is not required to again
Upper water treatment facilities and 3 procedures of reduction are greatly reduced cost, and efficiency improves.
It also have the advantage that
(1) production procedure is shortened, 3 production processes are reduced；
(2) waste zero-emission is conducive to environmental protection；Pickling waste waters is avoided to handle about 100 tons every year；
(3) continuous production, improves production efficiency, and production efficiency improves 120% or more；
(4) save the cost, economic benefit improve, and single device generates 500,000 or more economic benefit every year；
(5) it will not scald, guarantee worker's personal safety；
(6) workpiece surface non-oxidation guarantees the optimal performance of material；
(7) free reverse welding face, operation are simpler, it can be achieved that unmanned automated production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of metal filtering core connection ring welding equipment provided in an embodiment of the present invention；
Fig. 2 is the structural schematic diagram of workbench welding tooling provided in an embodiment of the present invention；
Fig. 3 is the mounting structure schematic diagram of workbench welding tooling provided in an embodiment of the present invention；
In figure: 1, water tank；2, refrigeration compressor；3, pressurization cycle pumps；4, the first argon arc welding machine；5, the second argon arc welding machine；
6, electrodeless variable-speed motor；7, third argon arc welding machine；8, floor push；9, into return water rotary joint；10, bearing roller；11, water cooling
Compress PRC control cabinet；12, general supply control cabinet；13, rotator is controlled electronically；14, start the fixed bracket of Telescopic rotating up and down；
15, positive and negative rotational speed regulation controller；16, workbench welding tooling；17, bearing roller track；18, support column；19, rotating disc.
Specific embodiment
In order to further understand the content, features and effects of the present invention, the following examples are hereby given, and cooperate attached drawing
Detailed description are as follows.
The present invention reduces acid wash passivation, cleaning from technique, dries this 3 links.When fundamentally solving welding
Material problem of oxidation, allow filter material to remain original optimal state, to ensure that product quality；Reduce acid wash passivation ring
Section, no waste liquid generate, and are conducive to environmental protection, are not required to again upper water treatment facilities and reducing by 3 procedures is greatly reduced cost, efficiency mentions
It is high.
Application of the invention is further described below with reference to concrete analysis.
Such as Fig. 1-Fig. 3, metal filtering core connection ring welding equipment provided in an embodiment of the present invention solves product and is processing
It does not generate to the harmful object of environment really in the process, followed by filter material in toughness of the high-temperature soldering process to filter material, precision oxygen
Change the other metallic elements of filter material to be protected, is again exactly that can reduce product cost can create value for enterprise and using unit.
The water refrigeration system of the metal filtering core connection ring welding equipment allows the temperature of cooling water and flow velocity to be controlled automatically by PLC
System, is always held at water temperature between 2 DEG C -5 DEG C.
Filter core fixture and support shaft all use hollow design, and the force (forcing) pump of tank outlet can quickly guide cooling water exist
Persistent loop is realized in 5 seconds, thereby ensures that indeformable equipment, filter material low-level oxidation, connection ring non-oxidation.
Filter core fixture is using hanging design, and 360 degree of energy rotates freely when welding both ends filter core connection ring, and two o'clock bumps are fixed
Position.The connection of filter core fixture and support shaft effectively realizes the conversion into water and return water using double hollow designs.
The rotation speed of main shaft is controlled by PLC when welding, is switched as pedal, is facilitated worker operation.
Revolving speed is controlled using 360 ° of adjustable speed motors of Plane Rotation pedal type switch, it can positive and negative rotation.
Water-cooling system is recycled using two sets of water inlets, return water rotary joints, water-cooling system using cooling water.
Using the flexible fastening of miniature pneumatic.
It spins upside down and is fixed using electronic lock.
Water tank 1 pumps 3 pipelines with pressurization cycle and is connected, and pressurization cycle pump 3 is connected with into 9 pipeline of return water rotary joint, freezes
Feed-tank 1 cools down and controls temperature after compressor 2 freezes；Electrodeless variable-speed motor 6 is connected with rotating disc 19, and rotating disc 19 is pacified below
Three bearing rollers 10 are filled, rotating disc 19 is connected with support column 18, and support column 18 is hollow, is through the inside into return water rotary joint 9.
Electronic control rotator 13 is connected with support column 18, and electronic control rotator 13 is fixed with Telescopic rotating up and down is started
Bracket 14 is connected, and starts the fixed bracket 14 of Telescopic rotating up and down and is connected with workbench welding tooling 16, positive and negative rotational speed regulation control
Device 15 is that main control button operates disk.
The above is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form,
Any simple modification made to the above embodiment according to the technical essence of the invention, equivalent variations and modification, belong to
In the range of technical solution of the present invention.
Claims (3)
1. a kind of metal filtering core connection ring welding equipment, which is characterized in that the metal filtering core connection ring welding equipment is provided with
Pedestal, the inside of the pedestal are equipped with water tank, and the inside of the water tank is equipped with temperature control inductor, the temperature control inductor
Signal output end connects refrigeration compressor, the refrigeration compressor joining water box；Water tank is connected with pressurization cycle pump line road, increases
Pressure circulating pump is connected with into return water rotary joint pipeline；
The inside of the pedestal is fixedly installed with electrodeless variable-speed motor, the electrodeless variable-speed motor and rotating disc phase by ring flange
Even, three bearing rollers are installed below in rotating disc, and rotating disc is connected with support column, are equipped with inside support column into return water rotation and are connect
Head.
2. metal filtering core connection ring welding equipment as described in claim 1, which is characterized in that be equipped with water on the right side of the pedestal
Cold compression PLC control cabinet and general supply control cabinet, the water cooling compression PLC control cabinet connect refrigeration compressor.
3. metal filtering core connection ring welding equipment as described in claim 1, which is characterized in that the inside of the pedestal passes through bolt
It is fixedly installed with the first argon arc welding machine, the second argon arc welding machine and third argon arc welding machine respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811443702.1A CN109352135A (en) | 2018-11-29 | 2018-11-29 | A kind of metal filtering core connection ring welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811443702.1A CN109352135A (en) | 2018-11-29 | 2018-11-29 | A kind of metal filtering core connection ring welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352135A true CN109352135A (en) | 2019-02-19 |
Family
ID=65343556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811443702.1A Pending CN109352135A (en) | 2018-11-29 | 2018-11-29 | A kind of metal filtering core connection ring welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352135A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025938A (en) * | 1962-10-15 | 1966-04-14 | Vyzk Ustav Zvaracsky Mhd | Improvements in or relating to arc welding machines |
| CN2110542U (en) * | 1991-12-25 | 1992-07-22 | 华中理工大学 | Devaporizer for lens and reflector of laser working machine |
| RU2122931C1 (en) * | 1997-12-10 | 1998-12-10 | Научно-производственное предприятие "Технотрон" | Apparatus for automatic argon-arc welding of rotary butts |
| CN101648351A (en) * | 2008-08-15 | 2010-02-17 | 中国海洋石油总公司 | Cooling device for argon arc welder |
| CN102990205A (en) * | 2011-09-08 | 2013-03-27 | 昆山荣仕杰自动焊接设备有限公司 | Inert gas tungsten electrode protection filler wire welding machine used for automatic welding of filter element mesh sleeve end |
| CN203171187U (en) * | 2013-02-07 | 2013-09-04 | 肖宁 | Welding system |
| CN104889636A (en) * | 2015-06-16 | 2015-09-09 | 上海大松瓦楞辊有限公司 | Machine for automatically welding circumferential welds during thermal match welding of corrugated roller cylinder and shaft head |
| CN204724991U (en) * | 2015-06-30 | 2015-10-28 | 淄博北方压力容器制造有限公司 | Argon arc welding welding tractor |
| CN205218274U (en) * | 2015-12-16 | 2016-05-11 | 萍乡市伟达工业有限公司 | Girth welding machine of pipe fitting |
| KR20170079131A (en) * | 2015-12-30 | 2017-07-10 | 이정명 | Torch for welding |
| CN108098212A (en) * | 2018-01-24 | 2018-06-01 | 苏州日普模具有限公司 | A kind of electric welding rolling clamp |
| CN209272712U (en) * | 2018-11-29 | 2019-08-20 | 陕西燎原净化设备有限公司 | A kind of metal filtering core connection ring welding equipment |
-
2018
- 2018-11-29 CN CN201811443702.1A patent/CN109352135A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025938A (en) * | 1962-10-15 | 1966-04-14 | Vyzk Ustav Zvaracsky Mhd | Improvements in or relating to arc welding machines |
| CN2110542U (en) * | 1991-12-25 | 1992-07-22 | 华中理工大学 | Devaporizer for lens and reflector of laser working machine |
| RU2122931C1 (en) * | 1997-12-10 | 1998-12-10 | Научно-производственное предприятие "Технотрон" | Apparatus for automatic argon-arc welding of rotary butts |
| CN101648351A (en) * | 2008-08-15 | 2010-02-17 | 中国海洋石油总公司 | Cooling device for argon arc welder |
| CN102990205A (en) * | 2011-09-08 | 2013-03-27 | 昆山荣仕杰自动焊接设备有限公司 | Inert gas tungsten electrode protection filler wire welding machine used for automatic welding of filter element mesh sleeve end |
| CN203171187U (en) * | 2013-02-07 | 2013-09-04 | 肖宁 | Welding system |
| CN104889636A (en) * | 2015-06-16 | 2015-09-09 | 上海大松瓦楞辊有限公司 | Machine for automatically welding circumferential welds during thermal match welding of corrugated roller cylinder and shaft head |
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| CN205218274U (en) * | 2015-12-16 | 2016-05-11 | 萍乡市伟达工业有限公司 | Girth welding machine of pipe fitting |
| KR20170079131A (en) * | 2015-12-30 | 2017-07-10 | 이정명 | Torch for welding |
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