CN109352116A - A kind of solder horn and its production technology - Google Patents
A kind of solder horn and its production technology Download PDFInfo
- Publication number
- CN109352116A CN109352116A CN201811499711.2A CN201811499711A CN109352116A CN 109352116 A CN109352116 A CN 109352116A CN 201811499711 A CN201811499711 A CN 201811499711A CN 109352116 A CN109352116 A CN 109352116A
- Authority
- CN
- China
- Prior art keywords
- solder horn
- iron
- layer
- base part
- iron layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/025—Bits or tips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adornments (AREA)
Abstract
The invention discloses a kind of solder horn and its production technologies, comprising the following steps: 1, be straightened: carrying out stretching cut-off processing to finished product red copper；2, it cuts off: being cut into the red copper blank of corresponding length according to different model product；3, it needs integrally to be machined copper base part according to design；4, it polishes, deoils: being polished using vibratory finishing machine, remove the head burr of turning；5, it is welded with electrician's iron, the size shape of pure iron or alloyed iron required for solder horn and red copper blank, rivets or be threadedly coupled, then carry out nickel plating after size finishing；6, viscous tin, finally chromium plating again are carried out in the working face of solder horn.Present invention process is simple, and quality is more stable, and the solder horn produced is high-quality, long service life.
Description
Technical field
The present invention relates to welder technical fields, and in particular to a kind of solder horn and its production technology.
Background technique
Red copper has good thermal conductivity and wellability, has preferable welding performance, so there are following for solder horn
Disadvantage: 1, since solder horn must work in the case of a high temperature for a long time, red copper surface is easy to oxidizing blackening, influences weldability
Energy；2, solder, solder flux during the work time, for a long time at high temperature has corrosion function to solder horn, makes containing for pad solder
Amount of copper increases, and influences the quality of solder joint.3, after long period use, solder horn and soldering iron heater are easy to sintering one
It rises, often makes replacement solder horn more difficult, can even damage heater sometimes；4, since oxidation, corrosion and needs are often repaired
File, so the solder horn service life made of red copper is very short.
At present Ye You producer using brass replace red copper, although at low cost, heat-conducting effect is greatly reduced, it is some due to
The bad producer of plating iron technology controls the service life of solder horn mainly by the thickness of plating iron layer, it will usually plating iron thickness occurs
The not upper tin of solder horn, thin short-life situation.Originally plating iron layer is the key that solder horn quality and production technology are closed
Key and technological difficulties and the maximum process point of solder horn production cost accounting.
In conclusion the present invention devise one kind can be improved solder horn service life and do not have to plating iron layer, soldering iron
Head and its production technology.
Summary of the invention
In view of the shortcomings of the prior art, object of the present invention is to be to provide a kind of solder horn and its production technology,
Simple process, quality is more stable, and the solder horn produced is high-quality, long service life.
To achieve the goals above, the present invention is to realize by the following technical solutions: a kind of solder horn, including copper base
Part, alloy iron layer, nickel coating, working face and chrome layer are provided with alloy iron layer outside copper base part, are provided with outside alloy iron layer
Nickel coating, the working face of solder horn glue tin and are provided with chrome layer.
Preferably, the alloyed iron layer is crimped on copper fitting.
Preferably, the alloy paste layer is welded by ultrasonic wave and copper base part, or otherwise weld.
Preferably, the alloy iron layer is riveted by interference extrusion and copper base part.
Preferably, the alloy iron layer is connect by screw with copper base part.
Preferably, the alloy iron layer of the working face can be replaced electrician's iron layer or pure iron layer.
A kind of production technology of solder horn, comprising the following steps:
1, it is straightened: finished product red copper being carried out to stretch cut-off processing；
2, it cuts off: being cut into the red copper blank of corresponding length according to different model product；
3, it needs integrally to be machined copper base part according to design；
4, it polishes, deoils: being polished using vibratory finishing machine, remove the head burr of turning；
5, it is welded, is riveted with electrician's iron, the size shape of pure iron or alloyed iron required for solder horn and red copper blank
Or it is threadedly coupled, then carry out nickel plating after size finishing；
6, viscous tin, finally chromium plating again are carried out in the working face of solder horn.
The step 5 can be replaced with the accurate-size shape with electrician's iron, pure iron or alloyed iron required for solder horn
Shape is welded with red copper blank, is riveted or is threadedly coupled, and no longer progress size finishes direct nickel plating.
Beneficial effects of the present invention:
1, traditional plating iron layer is the key that solder horn quality and production technology key and technological difficulties and soldering iron
The head maximum process point of production cost accounting；Plating iron layer is not had to after change, section has damaged solder horn production cost since then, together
When also reduce pollution of the plating to environment, the iron layer thickness of solder horn is more preferably controlled, and production technology is simpler, and quality is more stable.
2, after tradition plating iron layer, entire solder horn outer dimension becomes irregular shape completely, and work is to outer dimension
Again it is machined, gives to correct, because it is irregular, difficulty of processing is very big, and section of the present invention has damaged this processing work
Sequence while having saved cost, and more can guarantee quality.
3, the present invention with electrician's iron required for solder horn, pure iron, alloyed iron close to size shape and copper base part into
Row welding, rivet, be threadedly coupled, after carry out size finishing again.Reach size shape required for solder horn.The thickness of iron layer
It freely controls, without having many technical parameters as plating, is difficult to control, present invention process makes the service life of solder horn
It is longer, it is practical.
Detailed description of the invention
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments；
Fig. 1 is solid copper bar solder horn structural schematic diagram of the invention；
Fig. 2 is hollow copper bar solder horn structural schematic diagram of the invention;
Fig. 3 is that alloy iron layer of the invention crimps schematic diagram with copper base part；
Fig. 4 is that alloy iron layer and copper base part of the invention weld schematic diagram；
Fig. 5 is that alloy iron layer and copper base part of the invention rivet schematic diagram；
Fig. 6 is alloy iron layer and copper base part screw connection schematic diagram of the invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
- Fig. 6 referring to Fig.1, present embodiment use a kind of following technical scheme: solder horn, including copper base part 1, conjunction
Golden iron layer 2, nickel coating 3, working face 4 and chrome layer 5 are provided with alloy iron layer 2 outside copper base part 1, are arranged outside alloy iron layer 2
There is nickel coating 3, the working face 4 of solder horn glues tin and is provided with chrome layer 5.
It is worth noting that, the alloy iron layer 2 on the working face 4 can be replaced electrician's iron layer or pure iron layer.
A kind of production technology of solder horn, comprising the following steps:
1, it is straightened: finished product red copper being carried out to stretch cut-off processing；
2, it cuts off: being cut into the red copper blank of corresponding length according to different model product；
3, it needs integrally to be machined copper base part according to design；
4, it polishes, deoils: being polished using vibratory finishing machine, remove the head burr of turning；
5, it is welded, is riveted with electrician's iron, the size shape of pure iron or alloyed iron required for solder horn and red copper blank
Or be threadedly coupled, then carry out nickel plating after size finishing, finally reach the size shape of solder horn needs；
6, viscous tin, finally chromium plating again are carried out in the working face of solder horn, the chromium plating time is 5 minutes or more.
The step 5 can be replaced with the accurate-size shape with electrician's iron, pure iron or alloyed iron required for solder horn
Shape is welded with red copper blank, is riveted or is threadedly coupled, and no longer progress size finishes direct nickel plating.
The solder horn of present embodiment is mainly made of copper, iron, nickel, chromium, tin, and red copper is soldering iron as heat carrier
The main component of head, accounts for the 85% of soldering iron head material, and the good heat conductivity of red copper is conducive to chromium iron head and is brought rapidly up, and iron is to influence
The key factor of solder horn service life, alloyed iron layer crystal structure of the invention is thin and close, and anticorrosion effect is good, service life
Long, lower tin effect is good, and nickel layer plays anti-rust action, is convenient for chromium plating below, chromium can prevent using when tin toward solder horn (working face
Tin is climbed in place in addition) it runs on body, the chromium plating time 5 minutes or more, the working face of solder horn was stained with tin.
The technique of present embodiment is relatively simple compared with traditional handicraft, and plating iron layer, not electricity consumption are not had to after process reform
Machining after plating iron layer, section has damaged solder horn production cost since then, while also reducing pollution of the plating to environment, irons
The iron layer thickness of iron head is more preferably controlled, and production technology is simpler, and quality is more stable.Present embodiment with needed for solder horn
The electrician's iron wanted, pure iron, alloyed iron are welded close to size shape and copper base part, rivet, be threadedly coupled, after carry out ruler again
Very little finishing.It is finally reached size shape required for solder horn.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (8)
1. a kind of solder horn, which is characterized in that including copper base part (1), alloy iron layer (2), nickel coating (3), working face (4) and plating
Layers of chrome (5), copper base part (1) is external to be provided with alloy iron layer (2), is provided with nickel coating (3), solder horn outside alloy iron layer (2)
Working face (4) glue and tin and be provided with chrome layer (5).
2. a kind of solder horn according to claim 1, which is characterized in that the alloy iron layer (2) is crimped on copper fitting
On.
3. a kind of solder horn according to claim 1, which is characterized in that the alloy paste layer (2) by ultrasonic wave with
The welding of copper base part, or otherwise weld.
4. a kind of solder horn according to claim 1, which is characterized in that the alloy iron layer (2) passes through interference extrusion
It is riveted with copper base part.
5. a kind of solder horn according to claim 1, which is characterized in that the alloy iron layer (2) passes through screw and copper
Blank connection.
6. a kind of solder horn according to claim 1, which is characterized in that the alloy iron layer (2) of the working face is replaced
For electrician's iron layer or pure iron layer.
7. a kind of production technology of solder horn, which comprises the following steps:
(1), it is straightened: finished product red copper being carried out to stretch cut-off processing；
(2), it cuts off: being cut into the red copper blank of corresponding length according to different model product；
(3), it needs integrally to be machined copper base part according to design；
(4), it polishes, deoils: being polished using vibratory finishing machine, remove the head burr of turning；
(5), it is welded with electrician's iron, the size shape of pure iron or alloyed iron required for solder horn and red copper blank, riveting
It connects or is threadedly coupled, then carry out nickel plating after size finishing；
(6), viscous tin, finally chromium plating again are carried out in the working face of solder horn.
8. a kind of production technology of solder horn according to claim 7, which is characterized in that step 5 replacement are as follows: use
It is welded with the accurate-size shape and red copper blank of electrician's iron, pure iron or alloyed iron required for solder horn, riveting or spiral shell
Line connection, no longer progress size finish direct nickel plating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811499711.2A CN109352116A (en) | 2018-12-09 | 2018-12-09 | A kind of solder horn and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811499711.2A CN109352116A (en) | 2018-12-09 | 2018-12-09 | A kind of solder horn and its production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352116A true CN109352116A (en) | 2019-02-19 |
Family
ID=65331895
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811499711.2A Pending CN109352116A (en) | 2018-12-09 | 2018-12-09 | A kind of solder horn and its production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352116A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000070947A (en) * | 1997-02-10 | 2000-11-25 | 티모시 엘 스튜어드 | Soldering iron tip and method of making the same |
| CN201524858U (en) * | 2009-10-22 | 2010-07-14 | 申箭峰 | Soldering bit and soldering iron |
| CN104690513A (en) * | 2015-02-26 | 2015-06-10 | 陈爱华 | Solder tip production process |
| CN105563041A (en) * | 2016-01-18 | 2016-05-11 | 宁波市镇海城北电烙铁厂 | Production technique of solder tip |
| CN106825829A (en) * | 2017-02-20 | 2017-06-13 | 深圳市吉美电子设备有限公司 | Corrosion-resistant solder horn and its production technology |
-
2018
- 2018-12-09 CN CN201811499711.2A patent/CN109352116A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000070947A (en) * | 1997-02-10 | 2000-11-25 | 티모시 엘 스튜어드 | Soldering iron tip and method of making the same |
| CN201524858U (en) * | 2009-10-22 | 2010-07-14 | 申箭峰 | Soldering bit and soldering iron |
| CN104690513A (en) * | 2015-02-26 | 2015-06-10 | 陈爱华 | Solder tip production process |
| CN105563041A (en) * | 2016-01-18 | 2016-05-11 | 宁波市镇海城北电烙铁厂 | Production technique of solder tip |
| CN106825829A (en) * | 2017-02-20 | 2017-06-13 | 深圳市吉美电子设备有限公司 | Corrosion-resistant solder horn and its production technology |
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Application publication date: 20190219 |
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