CN109352100A - A kind of electric spark processing liquid that low smog is high in machining efficiency - Google Patents
A kind of electric spark processing liquid that low smog is high in machining efficiency Download PDFInfo
- Publication number
- CN109352100A CN109352100A CN201811490793.4A CN201811490793A CN109352100A CN 109352100 A CN109352100 A CN 109352100A CN 201811490793 A CN201811490793 A CN 201811490793A CN 109352100 A CN109352100 A CN 109352100A
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- CN
- China
- Prior art keywords
- aluminium foil
- cresol
- polyisobutene
- electric spark
- processing liquid
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/08—Working media
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention belongs to the field of metal processing, provide the electric spark processing liquid of a kind of low smog, high processing efficiency, material component including following mass percent: aluminium foil oil: 99.0%~99.5%, polyisobutene: 0.1%~0.5%, 2,6-di-tert-butyl p-cresol: 0.1%~0.5%, dodecenylsuccinic acid: 0.03%~0.1%.Product flash-point produced by the present invention, boiling point are high, can destroy the steam blanket generated because molten metal temperature is higher rapidly, improve cooling efficiency, and then raising process velocity；Mist of oil can be inhibited to generate, the generation of harmful substance can be reduced, to protect the health of operator；Raw material is easy to get, simple process and low cost, is suitble to large-scale promotion, can be widely used for the manufacture of mold and complex surface Shape Parts.
Description
Technical field
The invention belongs to the field of metal processing, and in particular to a kind of electric spark processing liquid that low smog is high in machining efficiency.
Background technique
Electric Discharge Machining has become one of the important means of outer mold surface, pocket machining in mold and part three-dimensional.Fire
Flower electric discharge is that transient pulse discharges, and in process, the temperature of molten metal usually reaches 104 DEG C, is needed certain exhausted
It is carried out in the good liquid medium of edge performance, cooling, i.e. working solution.Electric spark working solution be required to maintain tool-electrode with
Dielectric strength between workpiece concentrates on discharge capability in minimum region, excludes the product in discharging gap, makes electrode and work
Part cools down rapidly；Plating effect is generated to electrode simultaneously, reduces the loss to electrode.In the present that technology of die manufacturing rapidly develops
It, the electric spark working solution haveing excellent performance plays an important role to the efficiency for improving the entire link of Electric Discharge Machining.
Domestic electric spark processing liquid generally uses always kerosene, contains in oil compared with polyaromatic.The shortcomings that kerosene it is clear that
It is low (46 DEG C or so) to be primarily due to flashing point, easily because unexpected carelessness leads to fire in use, in addition its arene content is high, Yi Hui
Hair, processes that the pernicious gas decomposited is more, and the generation of pernicious gas can also be along with the harm to staff's health；This
Outside, the processing efficiency of kerosene is also not very high, cannot accomplish stable finishing.Therefore, a kind of high-flash, processing efficiency are researched and developed
High, good, the low smog of cooling electric spark processing liquid is very necessary.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of low smog, electric spark high in machining efficiency
Working fluid is made by aluminium foil oil, polyisobutene, 2,6-di-tert-butyl p-cresol and dodecenylsuccinic acid.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of electric spark processing liquid that low smog is high in machining efficiency, including aluminium foil oil, polyisobutene, 2,6-di-tert-butyl p-cresol
And dodecenylsuccinic acid, which is characterized in that be made of the raw material of following mass percent:
Aluminium foil oil: 99.0%~99.5%；
Polyisobutene: 0.1%~0.5%；
DBPC 2,6 ditertiary butyl p cresol: 0.1%~0.5%；
Dodecenylsuccinic acid: 0.03%~0.1%；
Specific preparation step are as follows: 2,6-di-tert-butyl p-cresol is added in a small amount of aluminium foil oil, stirring to dissolution；Addition gathers different
Butylene, dodecenylsuccinic acid are uniformly mixed；Surplus aluminium foil oil is added under stirring, mixes to get electrical discharge machining is arrived
Liquid.
Beneficial effects of the present invention:
The present invention is prevented using oil based on the aluminium foil oil of high-flash deep refining with antioxidant 2,6-di-tert-butyl p-cresol
Become rusty agent dodecenylsuccinic acid, and the functional agents such as polyisobutene reconcile.Products obtained therefrom flash-point, boiling point are high, can destroy rapidly
The steam blanket generated because molten metal temperature is higher improves cooling efficiency, and then improves process velocity；Mist of oil can be inhibited to produce
It is raw, the generation of harmful substance can be reduced, to protect the health of operator.Raw material is easy to get, simple process and low cost
It is honest and clean, it is suitble to large-scale promotion, can be widely used for the manufacture of mold and complex surface Shape Parts.
Specific embodiment
The present invention is described further combined with specific embodiments below.
Embodiment one
Low smog electric spark processing liquid high in machining efficiency is by aluminium foil oil, polyisobutene, DBPC 2,6 ditertiary butyl p cresol and 12
Alkenyl succinic acid is made；Specific raw material composition is as follows: aluminium foil oil 99.35%, polyisobutene 0.1%, DBPC 2,6 ditertiary butyl p cresol
0.5%, dodecenylsuccinic acid 0.05%；
Specific preparation step are as follows: 2,6-di-tert-butyl p-cresol is added in a small amount of aluminium foil oil, stirring to dissolution；Addition gathers different
Butylene, dodecenylsuccinic acid are uniformly mixed；Surplus aluminium foil oil is added under stirring, mixes to get electrical discharge machining is arrived
Liquid.
Embodiment two
Low smog electric spark processing liquid high in machining efficiency is by aluminium foil oil, polyisobutene, DBPC 2,6 ditertiary butyl p cresol and 12
Alkenyl succinic acid is made；Specific raw material composition is as follows: aluminium foil oil 99.19%, polyisobutene 0.3%, DBPC 2,6 ditertiary butyl p cresol
0.41%, dodecenylsuccinic acid 0.1%；
Specific preparation step is the same as embodiment one.
Embodiment three
Low smog electric spark processing liquid high in machining efficiency is by aluminium foil oil, polyisobutene, DBPC 2,6 ditertiary butyl p cresol and 12
Alkenyl succinic acid is made；Specific raw material composition is as follows: aluminium foil oil 99.13%, polyisobutene 0.5%, DBPC 2,6 ditertiary butyl p cresol
0.3%, dodecenylsuccinic acid 0.07%；
Specific preparation step is the same as embodiment one.
Example IV
Low smog electric spark processing liquid high in machining efficiency is by aluminium foil oil, polyisobutene, DBPC 2,6 ditertiary butyl p cresol and 12
Alkenyl succinic acid is made；Specific raw material composition is as follows: aluminium foil oil 99.47%, polyisobutene 0.4%, DBPC 2,6 ditertiary butyl p cresol
0.1%, dodecenylsuccinic acid 0.03%；
Specific preparation step is the same as embodiment one.
Embodiment five
Low smog electric spark processing liquid high in machining efficiency is by aluminium foil oil, polyisobutene, DBPC 2,6 ditertiary butyl p cresol and 12
Alkenyl succinic acid is made；Specific raw material composition is as follows: aluminium foil oil 99.0%, polyisobutene 0.45%, DBPC 2,6 ditertiary butyl p cresol
0.46%, dodecenylsuccinic acid 0.09%；
Specific preparation step is the same as embodiment one.
It is to be understood that being merely to illustrate the present invention above with respect to specific descriptions of the invention and being not limited to this
Technical solution described in inventive embodiments, those skilled in the art should understand that, still the present invention can be carried out
Modification or equivalent replacement, to reach identical technical effect；As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (6)
1. a kind of electric spark processing liquid that low smog is high in machining efficiency, including aluminium foil oil, polyisobutene, 2,6- di-t-butyl are to first
Phenol and dodecenylsuccinic acid, which is characterized in that be made of the raw material of following mass percent:
Aluminium foil oil: 99.0%~99.5%；
Polyisobutene: 0.1%~0.5%；
DBPC 2,6 ditertiary butyl p cresol: 0.1%~0.5%；
Dodecenylsuccinic acid: 0.03%~0.1%；
Specific preparation step are as follows: 2,6-di-tert-butyl p-cresol is added in a small amount of aluminium foil oil, stirring to dissolution；Addition gathers different
Butylene, dodecenylsuccinic acid are uniformly mixed；Surplus aluminium foil oil is added under stirring, mixes to get electrical discharge machining is arrived
Liquid.
2. low smog according to claim 1 electric spark processing liquid high in machining efficiency, which is characterized in that by following quality
The raw material of percentage forms: aluminium foil oil 99.35%, polyisobutene 0.1%, DBPC 2,6 ditertiary butyl p cresol 0.5%, laurylene base fourth
Diacid 0.05%.
3. low smog according to claim 1 electric spark processing liquid high in machining efficiency, which is characterized in that by following quality
The raw material of percentage forms: aluminium foil oil 99.19%, polyisobutene 0.3%, DBPC 2,6 ditertiary butyl p cresol 0.41%, laurylene base fourth
Diacid 0.1%.
4. low smog according to claim 1 electric spark processing liquid high in machining efficiency, which is characterized in that by following quality
The raw material of percentage forms: aluminium foil oil 99.13%, polyisobutene 0.5%, DBPC 2,6 ditertiary butyl p cresol 0.3%, laurylene base fourth
Diacid 0.07%.
5. low smog according to claim 1 electric spark processing liquid high in machining efficiency, which is characterized in that by following quality
The raw material of percentage forms: aluminium foil oil 99.47%, polyisobutene 0.4%, DBPC 2,6 ditertiary butyl p cresol 0.1%, laurylene base fourth
Diacid 0.03%.
6. low smog according to claim 1 electric spark processing liquid high in machining efficiency, which is characterized in that by following quality
The raw material of percentage forms: aluminium foil oil 99.0%, polyisobutene 0.45%, DBPC 2,6 ditertiary butyl p cresol 0.46%, laurylene base fourth
Diacid 0.09%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811490793.4A CN109352100A (en) | 2018-12-07 | 2018-12-07 | A kind of electric spark processing liquid that low smog is high in machining efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811490793.4A CN109352100A (en) | 2018-12-07 | 2018-12-07 | A kind of electric spark processing liquid that low smog is high in machining efficiency |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352100A true CN109352100A (en) | 2019-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811490793.4A Pending CN109352100A (en) | 2018-12-07 | 2018-12-07 | A kind of electric spark processing liquid that low smog is high in machining efficiency |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3255108A (en) * | 1961-08-30 | 1966-06-07 | Lubrizol Corp | Water-in-oil emulsions containing succinic esters |
| JPH05309527A (en) * | 1992-10-19 | 1993-11-22 | Nippon Guriisu Kk | Electric discharge machining fluid and electric discharge machining method |
| CN1769391A (en) * | 2004-10-29 | 2006-05-10 | 中国石油化工股份有限公司 | Solvent oil hydrogenation and quality change method |
| CN101214567A (en) * | 2008-01-08 | 2008-07-09 | 常熟市周行润达化工厂 | Electric spark processing liquid |
| CN101880571A (en) * | 2010-06-30 | 2010-11-10 | 东莞市垠星科技发展有限公司 | Metal processing oil for tapping |
| CN101985577A (en) * | 2010-11-01 | 2011-03-16 | 彭美东 | Linear cutting emulsified oil |
| CN106010748A (en) * | 2016-05-18 | 2016-10-12 | 安徽省安庆市金誉金属材料有限公司 | High-quality aluminum foil rolling oil |
| CN106906036A (en) * | 2017-05-03 | 2017-06-30 | 湖北文理学院 | A kind of emulsion cutting fluid |
-
2018
- 2018-12-07 CN CN201811490793.4A patent/CN109352100A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3255108A (en) * | 1961-08-30 | 1966-06-07 | Lubrizol Corp | Water-in-oil emulsions containing succinic esters |
| JPH05309527A (en) * | 1992-10-19 | 1993-11-22 | Nippon Guriisu Kk | Electric discharge machining fluid and electric discharge machining method |
| CN1769391A (en) * | 2004-10-29 | 2006-05-10 | 中国石油化工股份有限公司 | Solvent oil hydrogenation and quality change method |
| CN101214567A (en) * | 2008-01-08 | 2008-07-09 | 常熟市周行润达化工厂 | Electric spark processing liquid |
| CN101880571A (en) * | 2010-06-30 | 2010-11-10 | 东莞市垠星科技发展有限公司 | Metal processing oil for tapping |
| CN101985577A (en) * | 2010-11-01 | 2011-03-16 | 彭美东 | Linear cutting emulsified oil |
| CN106010748A (en) * | 2016-05-18 | 2016-10-12 | 安徽省安庆市金誉金属材料有限公司 | High-quality aluminum foil rolling oil |
| CN106906036A (en) * | 2017-05-03 | 2017-06-30 | 湖北文理学院 | A kind of emulsion cutting fluid |
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Application publication date: 20190219 |