CN109352090A - Quickly removal aluminium alloy energy storage welding stud welding flies the tooling and method of slag - Google Patents
Quickly removal aluminium alloy energy storage welding stud welding flies the tooling and method of slag Download PDFInfo
- Publication number
- CN109352090A CN109352090A CN201811360745.3A CN201811360745A CN109352090A CN 109352090 A CN109352090 A CN 109352090A CN 201811360745 A CN201811360745 A CN 201811360745A CN 109352090 A CN109352090 A CN 109352090A
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- China
- Prior art keywords
- welding
- energy storage
- slag
- tooling
- aluminium alloy
- Prior art date
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- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 130
- 239000002893 slag Substances 0.000 title claims abstract description 78
- 238000004146 energy storage Methods 0.000 title claims abstract description 72
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 206010003671 Atrioventricular Block Diseases 0.000 claims description 2
- 208000010271 Heart Block Diseases 0.000 claims description 2
- 230000003796 beauty Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 5
- 208000028804 PERCHING syndrome Diseases 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/021—Machines or devices for scraping for removing welding, brazing or soldering burrs, e.g. flash, on pipes or rods
Abstract
The invention discloses toolings and method that quick removal aluminium alloy energy storage welding stud welding flies slag, the tooling includes sleeve, eccentric block, connector, the connector is fixed on the top center of sleeve, eccentric setting has ladder hole on the eccentric block, and the bottom of the sleeve is anchored in ladder hole；This method applies the tooling, by being arranged the tooling on the outside of aluminium alloy welding column, the tooling is driven to rotate by power device, the winged slag sliding contact on weldment surface in the surface and aluminium alloy welding column welding position of tooling and its neighboring area removes winged slag quickly from weldment.The present invention can effectively avoid the problem that aluminium alloy energy storage welding screw needs repair welding because external force is surprisingly broken, the winged slag of welding in stud welding position and its neighboring area can be welded to aluminium alloy energy storage effectively to be removed, it ensure that the beauty and welding quality of weld seam, greatly improve slagging-off efficiency, the labor intensity of worker is greatly reduced, production efficiency is improved.
Description
Technical field
The present invention relates to intermetallic composite coating technical field of surface, weld spiral shell more particularly to quick removal aluminium alloy energy storage
Column welds the tooling and method for flying slag.
Background technique
Different welding methods can generate different fifth wheels in welding production, or be splashing, or be welding slag, such as stored energy welding
It connects and will form winged slag.According to material difference, the winged slag of formation is also not quite similar.For steel part, generally nothing flies slag, no
Special method for cleaning is needed, but for aluminium alloy, then will form outside radial winged slag.In the prior art, to aluminium
It is man-hour manually hand-held perching knife that alloy energy storage, which welds stud welding position to fly the manner of cleaning up of slag, is rooted out around stud with perching knife winged
Slag.However due to aluminium alloy stud limited strength, clears up and fly to need extreme care when slag, avoid sliding trackle stud, and manually root out winged
The mode of slag will cause that labor intensity of workers is big, and particularly with the product for civilian use, aluminum alloy piping welding stud quantity is especially more, tradition
It is time-consuming and laborious that manual perching knife roots out winged slag, seriously affects the production cycle.
Existing welding slag, which removes equipment, should not be applied to the cleaning that aluminium alloy energy storage welding stud welding flies slag, particularly with
It is large number of, can operating space than narrow welding screw winged slag clear up, and using welding slag remove equipment cost it is opposite
Higher, comprehensive economy is poor.
Therefore it is urgent to provide the tooling of the winged slag of quick removal aluminium alloy energy storage welding stud welding and method are above-mentioned to solve
Problem.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of quickly removal aluminium alloy energy storage welding stud weldings to fly slag
Tooling and method, by simple operations, can high efficiency, complete aluminium alloy energy storage welding stud welding in high quality and fly slag
Cleaning, the case where avoiding accidentally sliding trackle aluminium alloy stud and need repair welding again.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of quickly removal aluminium alloy is provided
The tooling that stud welding flies slag, including sleeve, eccentric block, connector are welded in energy storage；
The connector is fixed on the top center of sleeve；
Eccentric setting has a ladder hole on the eccentric block, and the bottom of the sleeve is anchored in ladder hole.
Further, the bottom surface of the eccentric block is provided with multiple strip bulges, and strip bulge is with the axis of ladder hole
Centered on radially arrange.
Further, the tooth form edge of a knife is provided in bottom interior wall of the ladder hole far from eccentric block center of gravity side.
Further, the sleeve and eccentric block pass through at least one set of lock-screw fastening.
Further, the sleeve and eccentric block are by being welded and fixed.
A kind of method that quick removal aluminium alloy energy storage welding stud welding flies slag, using the tooling, by storing up
It can be arranged the tooling on the outside of welding screw, drive the tooling to rotate by power device, the bottom surface of tooling and energy storage welding screw
The winged slag sliding contact on weldment surface in welding position and its neighboring area removes winged slag quickly from weldment.
Specifically includes the following steps:
(1) according to the diameter of energy storage welding screw, the sleeve to match with the diameter dimension is chosen；
(2) it is welded according to energy storage and welds the range for flying slag in stud welding position and neighboring area, chosen and the range phase
Matched eccentric block；
(3) eccentric block and sleeve are attached fixation, complete the production of tooling；
(4) tooling is fixed on to the power output end of power device by the connector at the top of sleeve；
(5) sleeve, is covered on the outside of energy storage welding screw by hand-held power device, push tooling until the bottom of tooling with
The welding position of energy storage welding screw contacts, and slowly starts power device, and driving tooling rotation is welded energy storage by eccentric block
Winged slag is welded in stud welding position and neighboring area to remove from weldment；
(6) power device is closed, tooling is removed from energy storage welding screw, wipes the surface of energy storage welding screw, clearly
Except the winged slag of exfoliated state；
(7) the winged slag for repeating the energy storage welding screw that step (1) to step (6) completes other same diameters is removed；
(8) the winged slag for repeating the energy storage welding screw that step (1) to step (7) completes other different-diameters is removed.
Further, in step (5), around the strip bulge of eccentric block bottom surface and energy storage welding stud welding position
Fly slag sliding contact, makes to fly slag disengaging weldment surface.
Further, the tooth form edge of a knife and energy storage welding screw in step (5), when tooling rotation process, on eccentric block
The winged slag of welding position is in rolling contact, and applies certain effect power under the action of the centrifugal force, makes to fly slag disengaging welding position.
Further, the power device is the electric hand drill of adjustable speed.
Beneficial effects of the present invention are as follows:
1. the present invention can be existed aluminium alloy energy storage welding screw packet by the tool structure of the compositions such as sleeve, eccentric block
The cleaning that winged slag is completed while in sleeve, effectively prevents aluminium alloy energy storage welding screw because external force is surprisingly broken needs
The problem of repair welding；
2. the structures such as strip bulge, the tooth form edge of a knife are arranged by the way that eccentric block is arranged on sleeve in the present invention on eccentric block,
The winged slag of welding in stud welding position and its neighboring area can be welded to aluminium alloy energy storage effectively to be removed, and ensure that weld seam
Beauty and welding quality；
3. the present invention is using manual electric drill, revolving speed is controllable, high-efficient, at low cost, through being roughly calculated, removes a spiral shell originally
The winged slag of column needs about 30 seconds, now only needs about 3 seconds, and slagging-off efficiency improves 10 times or so, greatly reduces worker
Labor intensity, improve production efficiency.
Detailed description of the invention
Fig. 1 is one of the schematic perspective view of tooling proposed by the present invention；
Fig. 2 is the two of the schematic perspective view of tooling proposed by the present invention；
Fig. 3 is the partial enlargement structural representation in Fig. 2 at A；
Fig. 4 is the overlooking structure diagram of tooling proposed by the present invention；
Fig. 5 is the structural schematic diagram of tooling use state proposed by the present invention；
In figure: 1 sleeve, 2 eccentric blocks, 21 strip bulges, the 22 tooth form edges of a knife, 23 ladder holes, 3 connectors, 4 locking screws
Nail, 5 energy storage welding screws, 6 weldments, 7 electric hand drills.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
A kind of quickly removal aluminium alloy energy storage welding stud welding flies the tooling of slag, including sleeve referring to FIG. 1 to FIG. 4,
1, eccentric block 2, connector 3.
Connector 3 is fixed on the top center of sleeve 1, is structure as a whole with sleeve 1, the contour structures and hand of connector 3
The connecting portion for holding drill bit used in electric drill is identical, for being connected and fixed for sleeve 1 and power device.
Refering to Fig. 2, Fig. 3, eccentric block 2 is round pie structure, and eccentric setting has a ladder hole 23 thereon, and ladder is logical
The top major diameter in hole 23 is identical as the outer diameter of sleeve 1, bottom path is greater than the internal diameter 2mm of sleeve 1, the bottom surface coating of eccentric block 2
There is wearing layer and be provided with multiple strip bulges 21, strip bulge 21 is radially arranged centered on the axis of ladder hole 23
The shape of column, strip bulge 21 is linearly or curve-like, cross sectional shape are triangular in shape trapezoidal or semicircle, ladder hole 23
The tooth form edge of a knife 22, the inner wall of the prominent ladder hole 23 of the tooth form edge of a knife 22 are provided in bottom interior wall far from 2 center of gravity of eccentric block
0.5mm。
Sleeve 1 is hollow cylinder structure, and bottom is anchored in ladder hole 23, and sleeve 1 and eccentric block 2 pass through locking screw
Nail 4 fastens or by being welded and fixed.In the present embodiment, three groups of lock-screws 4 are set on 2 periphery of eccentric block, sleeve 1 and partially
Heart block 2 is fastened by three groups of lock-screws 4.Preferably, the inner wall of sleeve 1 is coated with wearing layer and polished grinding process, makes
The inner wall smooth for obtaining sleeve 1, weakens friction when it is contacted with aluminium alloy energy storage welding screw surface, avoids the screw thread to stud
It causes to wear.
Refering to Fig. 4, the diameter of energy storage welding screw 5 itself is d1, and the diameter of eccentric block 2 is d2, flies the maximum magnitude of slag
The maximum circle that diameter as shown in phantom in FIG. is d3, then the internal diameter of sleeve 1 is determined according to the diameter of energy storage welding screw 5；
The minimum theoretical value of 2 diameter of eccentric block, i.e. d2 >=(d1+d3)/2 are determined according to the numerical value of (d1+d3)/2；The difference of d2 and d1 is
△, according to the numerical value of △/2, it may be determined that the minimum theoretical value of the eccentric position on eccentric block 2 of ladder hole 23；According to sleeve 1
Internal diameter, outer diameter determine the aperture size of ladder hole 23.In actual use, due to the energy storage welding screw 5 of same diameter
The winged slag range of surrounding may be different, while considering that the wall thickness of sleeve 1 and eccentric block 2 connect the wall thickness at sleeve 1, can be appropriate
The diameter for increasing eccentric block 2 guarantees that it rotates the planar range of sweeping and can cover the range of winged slag.
Refering to Fig. 5, a kind of method that quick removal aluminium alloy energy storage welding stud welding flies slag, using the tooling,
By being arranged the tooling in the outside of energy storage welding screw 5, the tooling is driven to rotate by power device, the bottom surface of tooling and energy storage
The winged slag sliding contact on 6 surface of weldment in 5 welding position of welding screw and its neighboring area shells winged slag quickly from weldment 6
From.In the present embodiment, power device selects the electric hand drill 7 of adjustable speed.
Specifically includes the following steps:
(1) according to the diameter of energy storage welding screw 5, the sleeve 1 to match with the diameter dimension is chosen, it is preferred that sleeve 1
Internal diameter be greater than energy storage welding screw 5 outer diameter 0.5mm to 1mm；
(2) it according to the range for flying slag is welded in 5 welding position of energy storage welding screw and neighboring area, chooses and the range phase
Matched eccentric block 2 enables the circular path of 2 outer ledge of eccentric block to cover 5 welding position peripheral region of energy storage welding screw
Welding in domain flies slag；
(3) eccentric block 2 and sleeve 1 are attached fixation, complete the production of tooling；
(4) tooling is fixed on the drill-bit installing seat of electric hand drill 7 by the connector 3 at 1 top of sleeve；
(5) sleeve 1, is covered on the outside of energy storage welding screw 5 by manually-operated electric drill 7, and hand slightly firmly pushes tooling, makes
The bottom of tooling and the welding position gentle touchdown of energy storage welding screw 5 slowly start electric hand drill 7, driving tooling rotation, work
Dress will weld winged slag and remove from weldment in 5 welding position of energy storage welding screw and neighboring area.In rotary course, eccentric block
Winged slag sliding contact around 5 welding position of strip bulge 21 and energy storage welding screw of 2 bottom surfaces makes to fly slag disengaging 6 table of weldment
Face, the tooth form edge of a knife 22 and the winged slag of 5 welding position of energy storage welding screw on eccentric block 2 are in rolling contact, and are acted in centrifugal force
Lower application certain effect power makes to fly slag disengaging welding position.
(6) electric hand drill 7 is closed, tooling is removed from energy storage welding screw 5, stored energy welding is wiped by rag or sponge
The winged slag of exfoliated state is removed on the surface for connecing stud 5 using hairbrush or high pressure spray air gun；
(7) the winged slag for repeating the energy storage welding screw that step (1) to step (6) completes other same diameters is removed；
(8) the winged slag for repeating the energy storage welding screw that step (1) to step (7) completes other different-diameters is removed.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. the tooling that a kind of quickly removal aluminium alloy energy storage welding stud welding flies slag, which is characterized in that including sleeve (1), partially
Heart block (2), connector (3)；
The connector (3) is fixed on the top center of sleeve (1)；
There is a ladder hole (23) eccentric setting on the eccentric block (2), the bottom of the sleeve (1) is anchored on ladder hole
(23) in.
2. the tooling that quick removal aluminium alloy energy storage welding stud welding according to claim 1 flies slag, it is characterised in that:
The bottom surface of the eccentric block (2) is provided with multiple strip bulges (21), and strip bulge (21) is with the axis of ladder hole (23)
Center radially arranges.
3. the tooling that quick removal aluminium alloy energy storage welding stud welding according to claim 1 flies slag, it is characterised in that:
The tooth form edge of a knife (22) are provided in the bottom interior wall of separate eccentric block (2) the center of gravity side of the ladder hole (23).
4. the tooling that quick removal aluminium alloy energy storage welding stud welding according to claim 1 flies slag, it is characterised in that:
The sleeve (1) and eccentric block (2) pass through at least one set of lock-screw (4) and fasten.
5. the tooling that quick removal aluminium alloy energy storage welding stud welding according to claim 1 flies slag, it is characterised in that:
The sleeve (1) and eccentric block (2) are by being welded and fixed.
6. a kind of method that quickly removal aluminium alloy energy storage welding stud welding flies slag, using claim 1 to 5 any one institute
The tooling stated, which is characterized in that by being arranged the tooling on the outside of energy storage welding screw, drive the tooling to revolve by power device
Turn, the winged slag sliding contact on weldment surface, makes to fly in the bottom surface of tooling and energy storage welding stud welding position and its neighboring area
Slag is quickly removed from weldment.
7. the method that quick removal aluminium alloy energy storage welding stud welding according to claim 6 flies slag, it is characterised in that:
Specifically includes the following steps:
(1) according to the diameter of energy storage welding screw, the sleeve to match with the diameter dimension is chosen；
(2) it is welded according to energy storage and welds the range for flying slag in stud welding position and neighboring area, selection matches with the range
Eccentric block；
(3) eccentric block and sleeve are attached fixation, complete the production of tooling；
(4) tooling is fixed on to the power output end of power device by the connector at the top of sleeve；
(5) sleeve is covered on the outside of energy storage welding screw by hand-held power device, pushes bottom and energy storage of the tooling up to tooling
The welding position of welding screw contacts, and slowly starts power device, driving tooling rotation, by eccentric block by energy storage welding screw
Winged slag is welded in welding position and neighboring area to remove from weldment；
(6) power device is closed, tooling is removed from energy storage welding screw, wipes the surface of energy storage welding screw, removes stripping
Winged slag from state；
(7) the winged slag for repeating the energy storage welding screw that step (1) to step (6) completes other same diameters is removed；
(8) the winged slag for repeating the energy storage welding screw that step (1) to step (7) completes other different-diameters is removed.
8. the method that quick removal aluminium alloy energy storage welding stud welding according to claim 6 flies slag, it is characterised in that:
In step (5), the winged slag sliding contact around stud welding position is welded in the strip bulge of eccentric block bottom surface and energy storage, makes to fly
Slag is detached from weldment surface.
9. according to right want 6 described in quick removal aluminium alloy energy storage welding stud welding fly the method for slag, it is characterised in that:
In step (5), when tooling rotation process, the winged slag rolling of the tooth form edge of a knife and energy storage welding stud welding position on eccentric block is connect
Touching, and apply certain effect power under the action of the centrifugal force, make to fly slag disengaging welding position.
10. according to right want 6 described in quick removal aluminium alloy energy storage welding stud welding fly the method for slag, it is characterised in that:
The power device is the electric hand drill of adjustable speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811360745.3A CN109352090A (en) | 2018-11-15 | 2018-11-15 | Quickly removal aluminium alloy energy storage welding stud welding flies the tooling and method of slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811360745.3A CN109352090A (en) | 2018-11-15 | 2018-11-15 | Quickly removal aluminium alloy energy storage welding stud welding flies the tooling and method of slag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109352090A true CN109352090A (en) | 2019-02-19 |
Family
ID=65345466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811360745.3A Pending CN109352090A (en) | 2018-11-15 | 2018-11-15 | Quickly removal aluminium alloy energy storage welding stud welding flies the tooling and method of slag |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109352090A (en) |
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| JP2009131922A (en) * | 2007-11-29 | 2009-06-18 | Honda Motor Co Ltd | Deburring device |
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