CN109346320A - A kind of manufacturing device and its wire winding of transformer - Google Patents
A kind of manufacturing device and its wire winding of transformer Download PDFInfo
- Publication number
- CN109346320A CN109346320A CN201811264316.6A CN201811264316A CN109346320A CN 109346320 A CN109346320 A CN 109346320A CN 201811264316 A CN201811264316 A CN 201811264316A CN 109346320 A CN109346320 A CN 109346320A
- Authority
- CN
- China
- Prior art keywords
- skeleton
- coiling
- tie rod
- air guide
- guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000004804 winding Methods 0.000 title claims description 19
- 239000011324 bead Substances 0.000 claims abstract description 17
- 230000014759 maintenance of location Effects 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 201000011180 Dental Pulp Calcification Diseases 0.000 claims abstract description 8
- 238000005119 centrifugation Methods 0.000 claims description 13
- 101100532451 Rattus norvegicus Slc22a17 gene Proteins 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000010354 integration Effects 0.000 claims description 6
- 210000000988 bone and bone Anatomy 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007858 starting material Substances 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of manufacturing devices of transformer, and including the air guide rotary shaft being laterally arranged, the air guide rotary shaft is rotatably installed on shaft seat, and the shaft seat is fixedly mounted on plant bottom case；Circumferentially array is provided with a circle denticle to the tail end profile of the air guide rotary shaft, gear motor is also equipped on the plant bottom case, transmission gear is provided on the output shaft of the gear motor, the transmission gear is meshed with the circle denticle in air guide rotary shaft and connect；The gear motor can drive the air guide rotary shaft to rotate by transmission gear；Structure of the invention is simple, skeleton limit base is provided with two retention beads and hollow out on the first skeleton side is cooperated to be provided with two limit fabrication holes and play the role of rotary stopper, then in cooperation there is back the hard tie rod of effect to make to consolidate setting to coiling transformer framework on skeleton limit base, and is conducive to dismounting.
Description
Technical field
The invention belongs to transformer framework field more particularly to the manufacturing devices and its wire winding of a kind of transformer.
Background technique
The transformer of E shape iron core is common power transformer, the technical process of the skeleton of the transformer in coiling
It is middle to there is handling inconvenience, it is easy the phenomenon that loosening.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of change of skeleton easy to disassemble
The manufacturing device and its wire winding of depressor.
Technical solution: to achieve the above object, a kind of manufacturing device of transformer of the invention is led including what is be laterally arranged
Cyclone shaft, the air guide rotary shaft are rotatably installed on shaft seat, and the shaft seat is fixedly mounted on plant bottom case；It is described
Circumferentially array is provided with a circle denticle to the tail end profile of air guide rotary shaft, is also equipped with gear motor on the plant bottom case,
Transmission gear is provided on the output shaft of the gear motor, the transmission gear is mutually nibbled with the circle denticle in air guide rotary shaft
Close connection；The gear motor can drive the air guide rotary shaft to rotate by transmission gear；
The inside of the air guide rotary shaft is concentric to be provided with air guide channel, and the air guide channel is in air guide rotary shaft
Front and back perforation；The concentric integration in tail portion of the air guide rotary shaft is connected with hard air inlet pipe, and the hard air inlet pipe goes out
Gas end is connected to the tail end of the air guide channel；
Also be fixedly installed with centrifugation booster fan on the plant bottom case, the chimney fan of the centrifugation booster fan with
The concentric setting of hard air inlet pipe, and the air outlet of the chimney fan by sealing bearing and the hard air inlet pipe into
Gas end turning set connects in succession；
It further include rotation coiling unit, the rotation coiling unit is with the air guide rotary shaft synchronous rotary；The rotation
Coiling unit includes skeleton limit base, and the skeleton limit base is plate structure；The centre of the skeleton limit base is vertical
It is fixedly connected with one end of the air guide rotary shaft；The front side of the skeleton limit base is also vertically fixedly installed piston boit, described
Piston boit and the air guide concentric rotation axis heart are arranged；The inside of the piston boit is hollow piston column, the hollow piston column
With the air guide channel is concentric is connected to, described to be movably set with piston in hollow piston column, the front end of the piston is coaxial
The heart is connected with pull rod, and the ending vertical of the pull rod is connected with the hard tie rod of strip, and the end of the pull rod is connected to institute
State the middle part of hard tie rod, and the vertical posture setting of the hard tie rod；
The hollow piston column is internally provided with spring retainer ring close to one end of the hard tie rod, goes back on the pull rod
It is arranged with relaxation power spring, the both ends of the relaxation power spring press the piston and spring retainer ring respectively.
Further, the leading flank of the skeleton limit base is provided with two retention beads；It further include to around line transformer bone
Frame, described can synchronize to coiling transformer framework is mounted in the rotation coiling unit, described to coiling transformer framework packet
The tube of skeleton of rectangular in cross-section is included, the both ends profile of the tube of skeleton is respectively arranged with cricoid first skeleton side and the second bone
Frame side；Hollow out is provided with two limit fabrication holes on first skeleton side；Two retention beads and first skeleton
Two limit fabrication holes on side are corresponding；The lateral surface of the first skeleton side to coiling transformer framework sticks on institute
The leading flank of skeleton limit base is stated, and two retention beads are limited in the two limit fabrication holes；
The length of the hard tie rod is L, and the longitudinal side length of the running-on end Internal periphery in the tube of skeleton is D, described
The catercorner length of running-on end Internal periphery in tube of skeleton is S, meets D < L < S；It is described to coiling transformer framework detent
Between the hard tie rod and first skeleton side；
Further, hollow guide post is also vertically fixedly installed in the front side of the skeleton limit base, and the hollow guide post is located at
Right above the piston boit；It is the guide hole of front and back perforation in the hollow guide post；It is also vertically installed with and leads on the hard tie rod
The end of column, the guide post and the hollow concentric setting of guide post, and the guide post is concentric to be protruded into the guide hole；
Further, linear guide, the linear guide and the air guide rotary shaft are also equipped on the plant bottom case
It is parallel to each other, driving is provided with sliding block in the linear guide, erects on the sliding block and is equipped with wire guide plate support column, described to lead
Integration is connected with vertical wire guide plate at the top of line plate support column, and face where the wire guide plate and the air guide rotating shaft axis are flat
Row；Hollow out is provided with wire guide on the upside of the plate face of the wire guide plate, and winding wire can pass through the wire guide, the wire guide institute
It is described to height where coiling transformer framework upper end being highly higher by；The wire guide is with sliding block along linear guide sync bit
It moves.
Further, a kind of wire winding of the manufacturing device of transformer:
Starting centrifugation booster fan, and then make in air guide channel in pressurized state, the at this time air pressure in air guide channel
It pushes the screen resilience of piston overpowers relaxation power spring and does forward movement, and then make between hard tie rod and skeleton limit base
Distance is increased to more than the entire length to coiling transformer framework；The posture to coiling transformer framework is adjusted at this time, makes institute
The diagonal line for stating the running-on end Internal periphery in tube of skeleton is aligned with hard tie rod, since catercorner length S is greater than hard tie rod
Length L, and then so that hard tie rod is passed through the running-on in tube of skeleton, and then make to be in hard tie rod to coiling transformer framework
With the position between skeleton limit base, continue to adjust the limit made to the posture of coiling transformer framework on the first skeleton side at this time
Retention bead on the fabrication hole alignment skeleton limit base of position, and two retention beads is made to be limited in the two limit fabrication holes
Interior, in this case, hard tie rod and the longitudinal edge of the running-on end Internal periphery in tube of skeleton are parallel to each other；Centrifugation is closed at this time
Booster fan, and then make momentary recovery normal pressure state in air guide channel, and then under the press thrust of relaxation power spring,
It pushes piston to do movement backward, and then hard tie rod is made to move closer to the movement of skeleton limit base, due to its longitudinal side length D
Less than hard tie rod length L, and the cooperation of the hollow guide post and guide post makes hard tie rod be in vertical posture always, works as hard
When tie rod moves to the second skeleton side position, the upper and lower ends of hard tie rod can contact the lateral surface of the second skeleton side
Position up and down, and then make the pulling force to coiling transformer framework by hard tie rod, and then skeleton limit base is made to be tightly attached to bone
On frame limit base, and the pulling force of the hard tie rod from relaxation power spring screen resilience rather than rigid tensile, because without
There is the phenomenon that excessive damage of pulling force is to coiling transformer framework, completes the tooling to coiling transformer framework at this time；
Then driving sliding block is displaced along linear guide, and then keeps wire guide lateral displacement extremely opposite to coiling transformer framework
The end of a thread to the winding wire of coiling is passed through the wire guide by the position answered, and pass through the winding wire of the wire guide to
Manual coiling three to four is enclosed on the tube of skeleton of coiling transformer framework；Then starter receiver motor, and then drive skeleton limit base
With to coiling transformer framework synchronous rotary；Start automatic rotation coiling on tube of skeleton at this time；Driving sliding block is along straight at the same time
Line guide rail；It is at the uniform velocity displaced back and forth, and then moves wire guide slowly along tube of skeleton axial direction, and then realize coiling on tube of skeleton
Coil in the shape of a spiral, improve the uniformity of coiling；
The end of a thread is cut after completing to the winding wire coiling on tube of skeleton, restarting is centrifuged booster fan, in turn
Make in pressurized state in air guide channel, the air pressure in air guide channel pushes the screen resilience of piston overpowers relaxation power spring simultaneously at this time
Forward movement is done, and then increasing to the distance between hard tie rod and skeleton limit base is more than to coiling transformer framework
Entire length, and then make to complete coiling be in relaxed state to coiling transformer framework, and then adjustment has been completed
To the posture of coiling transformer framework, it is aligned the diagonal line of the running-on end Internal periphery in the tube of skeleton with hard tie rod,
And then make to have completed smoothly separates with rotation coiling unit to coiling transformer framework, then by coiling on tube of skeleton
The end of a thread for completing coil is pierced by by the first skeleton side upper limit fabrication hole, and then completes the coiling line of a transformer framework
The technique of circle.
The utility model has the advantages that structure of the invention is simple, skeleton limit base is provided with two retention beads and cooperates the first skeleton side
Upper hollow out is provided with two limit fabrication holes and plays the role of rotary stopper, then makes in the hard tie rod that cooperation has back
It can consolidate and be arranged on skeleton limit base to coiling transformer framework, and be conducive to dismounting.
Detailed description of the invention
Attached drawing 1 is integral device first structure diagram of the present invention；
Attached drawing 2 is the second structural schematic diagram of integral device of the present invention；
Attached drawing 3 is integral device third structural schematic diagram (having concealed to coiling transformer framework) of the present invention；
Attached drawing 4 is the cross-sectional view at this equipment rotational structure；
Attached drawing 5 is to coiling transformer framework and transformer framework coiling unit separate state diagram；
Attached drawing 6 is transformer framework coiling unit structural schematic diagram；
Attached drawing 7 is to the structural schematic diagram under coiling transformer framework and transformer framework coiling unit assembled state；
Attached drawing 8 is the axial view when diagonal line of coiling transformer framework end Internal periphery is aligned with hard tie rod；
Attached drawing 9 is transformer framework structure schematic diagram；
Attached drawing 10 is that transformer framework and transformer core cooperate schematic diagram.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
A kind of manufacturing device of transformer as shown in attached drawing 1 to 10, it is described including the air guide rotary shaft 20 being laterally arranged
Air guide rotary shaft 20 is rotatably installed on shaft seat 3, and the shaft seat 3 is fixedly mounted on plant bottom case 27；The air guide rotation
Circumferentially array is provided with a circle denticle 011 to the tail end profile of shaft 20, is also equipped with gear motor on the plant bottom case 27
015, transmission gear 010, the transmission gear 010 and air guide rotary shaft 20 are provided on the output shaft of the gear motor 015
On a circle denticle 011 be meshed connection；The gear motor 015 can drive the air guide rotary shaft by transmission gear 010
20 rotations；
The inside of the air guide rotary shaft 20 is concentric to be provided with air guide channel 09, and the air guide channel 09 is rotated in air guide
The interior front and back of axis 20 penetrates through；The concentric integration in tail portion of the air guide rotary shaft 20 is connected with hard air inlet pipe 016, described hard
The outlet side of matter air inlet pipe 016 is connected to the tail end of the air guide channel 09；
Centrifugation booster fan 017 is also fixedly installed on the plant bottom case 27, the centrifugation booster fan 017
Chimney fan 07 and the concentric setting of the hard air inlet pipe 016, and the air outlet of the chimney fan 07 by sealing bearing 08 with
The inlet end turning set of the hard air inlet pipe 016 connects in succession；
It further include rotation coiling unit, the rotation coiling unit is with 20 synchronous rotary of air guide rotary shaft；The rotation
Turning coiling unit includes skeleton limit base 5, and the skeleton limit base 5 is plate structure；The centre of the skeleton limit base 5
Vertically it is fixedly connected with one end of the air guide rotary shaft 20；The front side of the skeleton limit base 5 is also vertically fixedly installed piston
Column 13, the piston boit 13 and the concentric setting of the air guide rotary shaft 20；The inside of the piston boit 13 is hollow piston column
09.1, the hollow piston column 09.1 with the air guide channel 09 is concentric is connected to, it is described for activity in hollow piston column 09.1
It is provided with piston 15, the front end of the piston 15 is concentric to be connected with pull rod 18, and the ending vertical of the pull rod 18 is connected with item
The hard tie rod 11 of shape, and the end of the pull rod 18 is connected to the middle part of the hard tie rod 11, and the hard tie rod 11
Vertical posture setting；
The hollow piston column 16 is internally provided with spring retainer ring 17, the drawing close to one end of the hard tie rod 11
Relaxation power spring 7 is also arranged on bar 18, the both ends of the relaxation power spring 7 press the piston 15 and spring retainer ring respectively
17。
The leading flank of the skeleton limit base 5 is provided with two retention beads 19；It further include to coiling transformer framework 26, institute
It states to synchronize to coiling transformer framework 26 and be mounted in the rotation coiling unit, it is described to include to coiling transformer framework 26
The tube of skeleton 18 of rectangular in cross-section, the both ends profile of the tube of skeleton 18 are respectively arranged with cricoid first skeleton side 05 and
Two skeleton sides 10；Hollow out is provided with two limit fabrication holes 25 on first skeleton side 05；Two retention beads 19 with
Two limit fabrication holes 25 on first skeleton side 05 are corresponding；The first skeleton side to coiling transformer framework 26
The lateral surface on side 05 sticks on the leading flank of the skeleton limit base 5, and two retention beads 19 are limited in two limits
In fabrication hole 25；
The length of the hard tie rod 11 is L, and the longitudinal side length of the running-on end Internal periphery 35 in the tube of skeleton 18 is
The catercorner length of D, the running-on end Internal periphery 35 in the tube of skeleton 18 are S, meet D < L < S；It is described to coiling transformation
Device skeleton 26 is positioned between the hard tie rod 11 and first skeleton side 05；
Hollow guide post 33 is also vertically fixedly installed in the front side of the skeleton limit base 5, and the hollow guide post 33 is located at described
Right above piston boit 13；It is the guide hole 4 of front and back perforation in the hollow guide post 33；It is also vertically installed on the hard tie rod 11
Guide post 9, the guide post 9 and the concentric setting of the hollow guide post 33, and the guide hole concentric is protruded into the end of the guide post 9
In 4；
Linear guide 013, the linear guide 013 and the air guide rotary shaft 20 are also equipped on the plant bottom case 27
It is parallel to each other, driving is provided with sliding block 014 in the linear guide 013, erects on the sliding block 014 and is equipped with wire guide plate support
Column 012,012 top integration of the wire guide plate support column are connected with vertical wire guide plate 21, the 21 place face of wire guide plate with
20 axis of air guide rotary shaft is parallel；Hollow out is provided with wire guide 23, winding wire 22 on the upside of the plate face of the wire guide plate 21
The wire guide 23 can be passed through, height where the wire guide 23 is higher by described to high where 26 upper end of coiling transformer framework
Degree；The wire guide 23 is with sliding block 014 along 013 synchronous shift of linear guide.
The wire winding of this programme, method and technological progress arrange as follows:
Starting centrifugation booster fan 017, and then make in pressurized state in air guide channel 09, at this time in air guide channel 09
Air pressure push piston 15 to overcome the screen resilience of relaxation power spring 7 and do forward movement, and then make hard tie rod 11 and skeleton
The distance between limit base 5 is increased to more than the entire length to coiling transformer framework 26；It is adjusted at this time to around line transformer
The posture of skeleton 26 is aligned the diagonal line of the running-on end Internal periphery 35 in the tube of skeleton 18 with hard tie rod 11, due to
Catercorner length S is greater than 11 length L of hard tie rod, and then hard tie rod 11 is made to pass through the running-on in tube of skeleton 18, in turn
Make to be in the position between hard tie rod 11 and skeleton limit base 5 to coiling transformer framework 26, continues adjustment at this time to coiling
The posture of transformer framework 26 makes the limit fabrication hole 25 on the first skeleton side 05 be aligned the retention bead on skeleton limit base 5
19, and it is limited in two retention beads 19 in the two limit fabrication holes 25, in this case, hard tie rod 11 and bone
The longitudinal edge of running-on end Internal periphery 35 in frame cylinder 18 is parallel to each other；Centrifugation booster fan 017 is closed at this time, and then makes to lead
Momentary recovery normal pressure state in gas channel 09, and then under the press thrust of relaxation power spring 7, push piston 15 to do backward
Movement, and then hard tie rod 11 is made to move closer to the movement of skeleton limit base 5, since its longitudinal side length D is drawn less than hard
11 length L of item, and the cooperation of the hollow guide post 33 and guide post 9 makes hard tie rod 11 always in vertical posture, when hard is drawn
When item 11 moves to the second 10 position of skeleton side, the upper and lower ends of hard tie rod 11 can contact the second skeleton side 10
The position up and down of lateral surface, and then make the pulling force to coiling transformer framework 26 by hard tie rod 11, and then limit skeleton
Seat 5 is tightly attached on skeleton limit base 5, and the pulling force of the hard tie rod 11 from relaxation power spring 7 screen resilience rather than just
Property pulling force, because without pulling force it is excessive damage to coiling transformer framework 26 the phenomenon that, completed at this time to coiling transformation
The tooling of device skeleton 26；
Then driving sliding block 014 is displaced along linear guide 013, and then makes 23 lateral displacement of wire guide to around line transformer
The end of a thread to the winding wire 22 of coiling is passed through the wire guide 23, and passes through the wire guide by the corresponding position of skeleton 26
The manual coiling three to four on the tube of skeleton 18 to coiling transformer framework 26 of 23 winding wire 22 is enclosed；Then starter receiver electricity
Machine 015, and then drive skeleton limit base 5 and to 26 synchronous rotary of coiling transformer framework；Start on tube of skeleton 18 at this time automatic
Rotate coiling；Driving sliding block 014 is along linear guide 013 at the same time；It is at the uniform velocity displaced back and forth, and then makes wire guide 23 along tube of skeleton
18 axial directions slowly move, and then the coil for realizing coiling on tube of skeleton 18 is in the shape of a spiral, improves the uniformity of coiling；
The end of a thread, restarting centrifugation booster fan are cut after completing to 22 coiling of winding wire on tube of skeleton 18
017, and then make in pressurized state in air guide channel 09, the air pressure in air guide channel 09 pushes piston 15 to overcome relaxation power at this time
The screen resilience of spring 7 simultaneously does forward movement, and then increases to the distance between hard tie rod 11 and skeleton limit base 5 and be more than
To the entire length of coiling transformer framework 26, so make complete coiling to coiling transformer framework 26 be in relaxation shape
State, and then the posture to coiling transformer framework 26 completed is adjusted, make the running-on end lubrication groove in the tube of skeleton 18
The diagonal line of exterior feature 35 is aligned with hard tie rod 11, so make to have completed to coiling transformer framework 26 smoothly with rotate coiling
Then the end of a thread that coil is completed in coiling on tube of skeleton 18 is passed through 05 upper limit fabrication hole of the first skeleton side by unit separation
25 are pierced by, and then complete the technique of the coiling of a transformer framework.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (5)
1. a kind of manufacturing device of transformer, it is characterised in that: including the air guide rotary shaft (20) being laterally arranged, the air guide rotation
Shaft (20) is rotatably installed on shaft seat (3), and the shaft seat (3) is fixedly mounted on plant bottom case (27)；The air guide
Circumferentially array is provided with a circle denticle (011) to the tail end profile of rotary shaft (20), is also equipped on the plant bottom case (27)
Gear motor (015) is provided with transmission gear (010), the transmission gear on the output shaft of the gear motor (015)
(010) it is meshed and connect with circle denticle (011) on air guide rotary shaft (20)；The gear motor (015) can pass through transmission
Gear (010) drives air guide rotary shaft (20) rotation；
The inside of the air guide rotary shaft (20) is concentric to be provided with air guide channel (09), and the air guide channel (09) is revolved in air guide
The interior front and back of shaft (20) penetrates through；The concentric integration in tail portion of the air guide rotary shaft (20) is connected with hard air inlet pipe
(016), the outlet side of the hard air inlet pipe (016) is connected to the tail end of the air guide channel (09)；
Centrifugation booster fan (017), the centrifugation booster fan (017) are also fixedly installed on the plant bottom case (27)
Chimney fan (07) and the concentric setting of the hard air inlet pipe (016), and the air outlet of the chimney fan (07) passes through sealing
Bearing (08) and the inlet end turning set of the hard air inlet pipe (016) connect in succession；
It further include rotation coiling unit, the rotation coiling unit is with air guide rotary shaft (20) synchronous rotary；The rotation
Coiling unit includes skeleton limit base (5), and the skeleton limit base (5) is plate structure；The center of the skeleton limit base (5)
Position is vertically fixedly connected with one end of the air guide rotary shaft (20)；Also vertically fixation is set for the front side of the skeleton limit base (5)
It is equipped with piston boit (13), the piston boit (13) and the concentric setting of the air guide rotary shaft (20)；The piston boit (13)
Inside is hollow piston column (09.1), the hollow piston column (09.1) with the air guide channel (09) is concentric is connected to, it is described
To be movably set with piston (15) in hollow piston column (09.1), the front end of the piston (15) is concentric to be connected with pull rod
(18), the ending vertical of the pull rod (18) is connected with the hard tie rod (11) of strip, and the end connection of the pull rod (18)
At the middle part of the hard tie rod (11), and the vertical posture of the hard tie rod (11) is arranged；
The hollow piston column (16) is internally provided with spring retainer ring (17) close to one end of the hard tie rod (11), described
Also be arranged with relaxation power spring (7) on pull rod (18), the both ends of the relaxation power spring (7) press respectively the piston (15) and
Spring retainer ring (17).
2. a kind of manufacturing device of transformer shown according to claim 1, it is characterised in that: the skeleton limit base (5)
Leading flank is provided with two retention beads (19)；Further include to coiling transformer framework (26), it is described to coiling transformer framework
(26) it can synchronize and be mounted in the rotation coiling unit, described includes the bone of rectangular in cross-section to coiling transformer framework (26)
The both ends profile of frame cylinder (18), the tube of skeleton (18) is respectively arranged with cricoid first skeleton side (05) and the second skeleton side
Side (10)；Hollow out is provided with two limit fabrication holes (25) on first skeleton side (05)；Two retention beads (19) with
Two limits fabrication hole (25) on first skeleton side (05) are corresponding；First to coiling transformer framework (26)
The lateral surface of skeleton side (05) sticks on the leading flank of the skeleton limit base (5), and two retention bead (19) limits
In the two limit fabrication holes (25)；
The length of the hard tie rod (11) is L, the longitudinal side length of the running-on end Internal periphery (35) in the tube of skeleton (18)
For D, the catercorner length of the running-on end Internal periphery (35) in the tube of skeleton (18) is S, meets D < L < S；It is described to around
Line transformer skeleton (26) is positioned between the hard tie rod (11) and first skeleton side (05).
3. a kind of manufacturing device of transformer according to shown in claim 2, it is characterised in that: the skeleton limit base (5)
Front side is also vertically fixedly installed hollow guide post (33), and the hollow guide post (33) is located at right above the piston boit (13)；It is described
It is the guide hole (4) of front and back perforation in hollow guide post (33)；It is also vertically installed with guide post (9) on the hard tie rod (11), it is described
Guide post (9) and the concentric setting of the hollow guide post (33), and the guide hole (4) concentric are protruded into the end of the guide post (9)
In.
4. a kind of manufacturing device of transformer according to shown in claim 3, it is characterised in that: on the plant bottom case (27) also
It is equipped with linear guide (013), the linear guide (013) is parallel to each other with the air guide rotary shaft (20), and the straight line is led
Driving is provided with sliding block (014) on rail (013), is erect and is equipped with wire guide plate support column (012) on the sliding block (014), described
Integration is connected with vertical wire guide plate (21) at the top of wire guide plate support column (012), face where the wire guide plate (21) with it is described
Air guide rotary shaft (20) axis is parallel；Hollow out is provided with wire guide (23), winding wire on the upside of the plate face of the wire guide plate (21)
(22) wire guide (23) can be passed through, height where the wire guide (23) is higher by described on coiling transformer framework (26)
Height where end；The wire guide (23) is with sliding block (014) along linear guide (013) synchronous shift.
5. a kind of wire winding of the manufacturing device of transformer according to claim 4, it is characterised in that:
Starting is centrifuged booster fan (017), and then makes to be in pressurized state in air guide channel (09), at this time air guide channel (09)
Interior air pressure pushes piston (15) to overcome the screen resilience of relaxation power spring (7) and do forward movement, and then makes hard tie rod
(11) increasing to the distance between skeleton limit base (5) is more than entire length to coiling transformer framework (26)；It adjusts at this time
The whole posture to coiling transformer framework (26), make the diagonal line of the running-on end Internal periphery (35) in the tube of skeleton (18) with
Hard tie rod (11) alignment since catercorner length S is greater than hard tie rod (11) length L, and then keeps hard tie rod (11) smooth
Running-on in tube of skeleton (18), and then make to be in hard tie rod (11) and skeleton limit base to coiling transformer framework (26)
(5) position between continues to adjust the limit made to the posture of coiling transformer framework (26) on the first skeleton side (05) at this time
Position fabrication hole (25) is aligned the retention bead (19) on skeleton limit base (5), and is limited in two retention beads (19)
In the two limit fabrication holes (25), in this case, the running-on end Internal periphery in hard tie rod (11) and tube of skeleton (18)
(35) longitudinal edge is parallel to each other；Centrifugation booster fan (017) is closed at this time, and then makes air guide channel (09) interior momentary recovery
Normal pressure state, and then under the press thrust of relaxation power spring (7), push piston (15) to do movement backward, and then make
Hard tie rod (11) moves closer to the movement of skeleton limit base (5), since its longitudinal side length D is less than hard tie rod (11) length
L, and the cooperation of the hollow guide post (33) and guide post (9) makes hard tie rod (11) always in vertical posture, when hard tie rod
(11) when moving to second skeleton side (10) position, the upper and lower ends of hard tie rod (11) can contact the second skeleton side
(10) position up and down of lateral surface, and then make the pulling force to coiling transformer framework (26) by hard tie rod (11), in turn
It is tightly attached to skeleton limit base (5) on skeleton limit base (5), and the pulling force of the hard tie rod (11) is from relaxation power spring
(7) screen resilience rather than rigid tensile, because without pulling force it is excessive damage to coiling transformer framework (26) the phenomenon that, this
When complete tooling to coiling transformer framework (26)；
Then driving sliding block (014) is displaced along linear guide (013), and then makes wire guide (23) lateral displacement to coiling transformation
The end of a thread to the winding wire of coiling (22) is passed through the wire guide (23), and passed through by the corresponding position of device skeleton (26)
The manual coiling three to four on the tube of skeleton (18) to coiling transformer framework (26) of the winding wire (22) of the wire guide (23)
Circle；Then starter receiver motor (015), and then drive skeleton limit base (5) and to coiling transformer framework (26) synchronous rotary；
Start automatic rotation coiling on tube of skeleton (18) at this time；Driving sliding block (014) is along linear guide (013) at the same time；It is even back and forth
Speed displacement, and then move wire guide (23) slowly along tube of skeleton (18) axial direction, and then realize coiling on tube of skeleton (18)
Coil in the shape of a spiral, improve the uniformity of coiling；
The end of a thread, restarting centrifugation booster fan are cut after completing to winding wire (22) coiling on tube of skeleton (18)
(017), and then make in pressurized state in air guide channel (09), the air pressure in air guide channel (09) pushes piston (15) gram at this time
It takes the screen resilience of relaxation power spring (7) and does forward movement, and then make between hard tie rod (11) and skeleton limit base (5)
It is more than entire length to coiling transformer framework (26) that distance, which increases to, so make to complete coiling to around line transformer
Skeleton (26) is in relaxed state, and then adjusts the posture to coiling transformer framework (26) completed, and makes the skeleton
The diagonal line of running-on end Internal periphery (35) in cylinder (18) is aligned with hard tie rod (11), so make to have completed to coiling
Transformer framework (26) is smoothly separated with rotation coiling unit, and coiling on tube of skeleton (18) is then completed to the end of a thread of coil
It is pierced by by the first skeleton side (05) upper limit fabrication hole (25), and then completes the work of the coiling of a transformer framework
Skill.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811264316.6A CN109346320B (en) | 2018-10-29 | 2018-10-29 | Manufacturing device of transformer and winding process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811264316.6A CN109346320B (en) | 2018-10-29 | 2018-10-29 | Manufacturing device of transformer and winding process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109346320A true CN109346320A (en) | 2019-02-15 |
| CN109346320B CN109346320B (en) | 2020-10-02 |
Family
ID=65310913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811264316.6A Active CN109346320B (en) | 2018-10-29 | 2018-10-29 | Manufacturing device of transformer and winding process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109346320B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109741932A (en) * | 2019-02-27 | 2019-05-10 | 陆林娣 | The automated system that for transformer efficiently produces |
| CN115132488A (en) * | 2022-06-30 | 2022-09-30 | 西安航翌动力控制系统有限公司 | Full-automatic winding device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07119799A (en) * | 1993-09-01 | 1995-05-09 | Yasuo Matsuda | Wire strainer |
| CN103247436B (en) * | 2012-02-09 | 2016-01-20 | 日特机械工程株式会社 | The multi-thread Winder of coil and multi-thread method for winding thereof |
| CN106205997A (en) * | 2016-06-16 | 2016-12-07 | 安徽中变变压器有限公司 | Multi-functional Winder and control method thereof |
| CN206619501U (en) * | 2017-04-24 | 2017-11-07 | 无锡华测电子系统有限公司 | A kind of miniature inductance winding tool |
| CN207818365U (en) * | 2018-02-12 | 2018-09-04 | 湖北高磁新材料科技有限公司 | A kind of experiment magnetic core coil winding machine |
-
2018
- 2018-10-29 CN CN201811264316.6A patent/CN109346320B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07119799A (en) * | 1993-09-01 | 1995-05-09 | Yasuo Matsuda | Wire strainer |
| CN103247436B (en) * | 2012-02-09 | 2016-01-20 | 日特机械工程株式会社 | The multi-thread Winder of coil and multi-thread method for winding thereof |
| CN106205997A (en) * | 2016-06-16 | 2016-12-07 | 安徽中变变压器有限公司 | Multi-functional Winder and control method thereof |
| CN206619501U (en) * | 2017-04-24 | 2017-11-07 | 无锡华测电子系统有限公司 | A kind of miniature inductance winding tool |
| CN207818365U (en) * | 2018-02-12 | 2018-09-04 | 湖北高磁新材料科技有限公司 | A kind of experiment magnetic core coil winding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109741932A (en) * | 2019-02-27 | 2019-05-10 | 陆林娣 | The automated system that for transformer efficiently produces |
| CN109741932B (en) * | 2019-02-27 | 2021-04-02 | 威海山乔电子有限公司 | Automatic system for efficient production of transformers |
| CN115132488A (en) * | 2022-06-30 | 2022-09-30 | 西安航翌动力控制系统有限公司 | Full-automatic winding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109346320B (en) | 2020-10-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109273250A (en) | A kind of transformer framework bobbin winder device and its technique | |
| CN105118661B (en) | A kind of vertical coil winding machine | |
| CN109216017A (en) | A kind of manufacturing equipment and its wire winding of transformer | |
| CN109346320A (en) | A kind of manufacturing device and its wire winding of transformer | |
| CN104715938B (en) | Capacitor element coiler device and capacitor element method for winding | |
| CN209685059U (en) | A kind of food pack production wrap-up being convenient for operation | |
| CN107457799A (en) | A kind of multi-function robot mechanical arm | |
| CN211700487U (en) | Combined winding needle winding machine head and winding machine | |
| CN109732360B (en) | Copper pipe hole drawing mechanism | |
| CN107570615B (en) | A kind of automatic tube expander | |
| CN111276761A (en) | Combined winding needle winding machine head and winding machine | |
| CN110371404B (en) | Self-winding coil pipe device | |
| JP3646289B2 (en) | Winding method and winding machine | |
| CN115245726B (en) | Adsorption oxygen generator capable of stabilizing oxygen outlet flow | |
| CN217251563U (en) | Retained mandrel rolling device based on two-stage speed-increasing rack | |
| CN107470518B (en) | A kind of Rectangular Spring winding equipment | |
| CN209159103U (en) | A kind of chromatic steel sandwich plate production equipment | |
| CN209276360U (en) | A kind of rotary type multi-panel chopping block mechanism | |
| CN208915556U (en) | Tubular film supplies machine and cylindrical electrical core covering machine | |
| CN217320764U (en) | Channel identification laser radar line patrol equipment stably installed | |
| CN220628727U (en) | Pipeline burying device | |
| CN105952119A (en) | Special-purpose rigidity support equipment used for whitewashing building wall surfaces | |
| CN118438158B (en) | Automatic rope arrangement and assembly device for louver blades | |
| CN214419571U (en) | Height-adjustable's leading truck | |
| CN109877982A (en) | A kind of type wall grooving apparatus easy to use for building |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200908 Address after: No.12 Zijing Road, Chahe Town Industrial Park, Pizhou City, Xuzhou City, Jiangsu Province Applicant after: Jiangsu Kangyu Power Equipment Co.,Ltd. Address before: 226000 Wang Nan eight group, Hu Ji Town, Haian County, Nantong, Jiangsu Applicant before: Lu Lindi |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |