CN109341550A - A kind of vision-based detection integration module and integrated approach - Google Patents
A kind of vision-based detection integration module and integrated approach Download PDFInfo
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- CN109341550A CN109341550A CN201811407983.5A CN201811407983A CN109341550A CN 109341550 A CN109341550 A CN 109341550A CN 201811407983 A CN201811407983 A CN 201811407983A CN 109341550 A CN109341550 A CN 109341550A
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- cabinet
- camera
- vision
- retaining mechanism
- personal computer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
A kind of vision-based detection integration module and integrated approach, belong to industrial vision detection technique field.The present invention is poor in order to solve the problems, such as industrial machine vision detection system using flexible.The present invention includes cabinet, camera, camera lens, light source, two-dimensional rotary adjusting retaining mechanism, hanging structure, industrial personal computer, PLC module；For the cabinet inside tool there are two cabin, hanging structure is located at cabinet top surface, and camera, camera lens, light source and two-dimensional rotary adjust retaining mechanism and be located at the cabin in cabinet, and industrial personal computer and PLC module are fixedly installed in another cabin of cabinet；Camera, camera lens and light source are fixed together and adjust retaining mechanism with two-dimensional rotary and connect, and two-dimensional rotary adjusts retaining mechanism and is connected on the roof of cabinet by a revolute pair；The industrial personal computer and PLC module, which are electrically connected, realizes detection for controlling camera.The present invention is applied widely, can be used for the dedicated test of single and mini-batch production product, it can also be used in the production line of typical products in mass production.
Description
Technical field
The present invention relates to a kind of vision-based detection integration module and integrated approaches, belong to industrial vision detection technique field.
Background technique
Currently, China, which has become machine vision, develops one of most active area, industrial circle is machine vision applications ratio
The maximum field of weight, is mainly used for product quality detection, classification, robot localization, packaging etc., on the one hand instead of artificial vision,
On the other hand for improving the flexibility and the degree of automation of production.The features such as its untouchable, real-time, flexibility and accuracy
Can with effective solution traditional detection method there are the problem of.
Industrial machine vision detection system currently on the market, it is main using detection special plane, the forms such as smart camera.Its
In, detection special plane performance is strong, can carry out fast and accurate measurement for the part of certain mass production, but price all compares
Costly, volume weight is larger, and flexibility is poor.Smart camera is a kind of microminiature NI Vision Builder for Automated Inspection of Highgrade integration,
The acquisition, processing and communication function of image are integrated in single camera by it, to provide with multi-functional, modularization, easily
In the machine vision solution of realization.But if the resolution ratio of smart camera is excessive, the image data amount of required processing also can
It is bigger, due to the characteristic that smart camera is compact-sized, cause its heat dissipation performance limited, resolution ratio is excessive to will lead to device temperature
It is excessively high, cause camera chip image quality decline, system stability be deteriorated etc. consequences, therefore smart camera detection resolution ratio by
Limit, performance are poor.
Therefore, a kind of all kinds of production lines of adaptation are needed, installation configuration is flexible, easy to maintain, applied widely, cost performance
Height, and high resolution, the strong vision-based detection integration module of heat-sinking capability.
Summary of the invention
The present invention provides a kind of vision-based detection integration module and integrated approach for above-mentioned deficiency in the prior art.
It has been given below about brief overview of the invention, in order to provide a basic understanding of certain aspects of the invention.It answers
Work as understanding, this summary is not an exhaustive overview of the invention.It is not intended to determine key of the invention or again
Part is wanted, nor is it intended to limit the scope of the present invention.
Technical solution of the present invention:
A kind of vision-based detection integration module includes that cabinet, camera, camera lens, light source, two-dimensional rotary adjust retaining mechanism, hanging
Structure, industrial personal computer, PLC module；For cabinet inside tool there are two cabin, hanging structure is located at cabinet top surface, camera, camera lens,
Light source and two-dimensional rotary adjust retaining mechanism and are located at the cabin in cabinet, and industrial personal computer and PLC module are fixedly installed in the another of cabinet
In one cabin；Camera, camera lens and light source are fixed together and adjust retaining mechanism with two-dimensional rotary and connect, two-dimensional rotary tune
Section retaining mechanism is connected on the roof of cabinet by a revolute pair；The industrial personal computer and PLC module are electrically connected for controlling
Camera realizes detection.
Further, the camera, light source and PLC module pass through data and service cable is connect with industrial personal computer, by
Industrial personal computer is controlled.
Further, the hanging structure includes the hanging hole on the hook mounting plate and cabinet connecting with production line, depending on
Feel that detection integration module is coupled in the production line by hook with hanging hole.
Further, the two-dimensional rotary adjusts retaining mechanism and includes dimensional turntable, adjusting handle, retaining mechanism, subtracts
Fast mechanism and screw rod is adjusted, is respectively set on the length direction and width direction of the dimensional turntable and retaining mechanism is installed,
Deceleration mechanism is also equipped on the inner sidewall of the cabinet, the one end for adjusting screw rod is mounted on the inside of retaining mechanism, adjusts
The other end and deceleration mechanism of screw rod are pierced by cabinet after being coupled, the adjusting handle is coupled with screw rod is adjusted.
Further, three-dimensional heat dissipation configuration is arranged in industrial personal computer side in the cabinet, and configures the radiators such as fan.
A kind of vision-based detection integrated approach, this method rely on a kind of vision-based detection integration module to realize, including following
Step:
Step 1: camera, camera lens, light source being fixed together, and are installed in dimensional turntable；
Step 2: camera, camera lens, light source, two-dimensional rotary are adjusted retaining mechanism, industrial personal computer, PLC module and be separately mounted to
The respective position of cabinet inside；
Step 3: by camera, light source, PLC module and industrial personal computer by cable connection, and PLC module being accessed into automatic metaplasia
Producing line system；
Step 4: the hanger plate of hanging structure is fixedly mounted in the production line, by cooperating with the hanging hole on cabinet, will regard
Feel the suitable detection position of detection integration module arrangement in the production line, and fixed；
Step 5, two removable strip scale angular adjustment handwheels that two-dimensional rotary adjusts retaining mechanism are installed to vision
It detects on integration module, will test workpiece and be placed on immediately below detection module camera lens, detection module booting operation passes through both direction
The removable strip scale angular adjustment handwheel and its deceleration mechanism of installation adjust camera optical axis, are observed and are imaged by external-connection displayer
Effect dimensional turntable is locked by retaining mechanism until optical axis is vertical with workpiece measured size place plane；
Step 6, after adjustment, vision-based detection integration module is controlled as a part in production line by PLC module
The movement and stopping of position workpiece are detected, and automation inspection is carried out to spare part outside measurement by special measurement software and algorithm
It surveys, and judges whether product is qualified.
The invention has the following advantages:
1. the configuration of the present invention is simple, small in size, light-weight, installation configuration flexibly, can arrange in the production line any
Position, the product outline size precise measurement after any procedure may be implemented；
2. the present invention is applied widely, it can be used for the dedicated test of single and mini-batch production product, it can also be used to typical products in mass production
Production line in；
3. camera resolution of the present invention is high, powerful, and heat-sinking capability is strong, is capable of providing the vision inspection of higher precision
It surveys；
4. the present invention is easy for assemble or unload, internal module can be detected part adjustment replacement, easy to maintain, property according to specific
Valence is than high.
Detailed description of the invention
Fig. 1: arrangement schematic diagram of the present invention；
Fig. 2: the structural schematic diagram of retaining mechanism；
Fig. 3: the structural schematic diagram of deceleration mechanism；
Wherein: 1- cabinet；2- camera；3- camera lens；4- light source；5- two-dimensional rotary adjusts retaining mechanism；51- dimensional turntable；
52- removable strip scale angular adjustment handwheel；53- retaining mechanism；54- deceleration mechanism；55- adjusts screw rod；6- hanging structure；7-
Industrial personal computer；8-PLC module；9- revolute pair.
Specific embodiment
Specific embodiment 1: embodiment is described with reference to Fig. 1, a kind of vision-based detection integration module of present embodiment
Retaining mechanism 5, hanging structure 6, industrial personal computer 7, PLC module 8 are adjusted including cabinet 1, camera 2, camera lens 3, light source 4, two-dimensional rotary；
There are two cabins, hanging structure 6 to be located at 1 top surface of cabinet, camera 2, camera lens 3, light source 4 and two-dimensional rotary for tool inside the cabinet 1
It adjusts retaining mechanism 5 and is located at the cabin in cabinet, industrial personal computer 7 and PLC module 8 are fixedly installed in another cabin of cabinet；Phase
Machine 2, camera lens 3 and light source 4 are fixed together and adjust retaining mechanism 5 with two-dimensional rotary and connect, and two-dimensional rotary adjusts locking
Mechanism 5 is connected on the roof of cabinet 1 by a revolute pair 9；The industrial personal computer 7 and PLC module 8 are electrically connected for controlling phase
Machine 2 realizes detection.
Specific embodiment 2: embodiment is described with reference to Fig. 1, a kind of vision-based detection of present embodiment integrates mould
Block, the camera 2, light source 4 and PLC module 8 are connect with industrial personal computer 7 by data and service cable, are carried out by industrial personal computer 7
Control.
Specific embodiment 3: embodiment is described with reference to Fig. 1, a kind of vision-based detection of present embodiment integrates mould
Block, the hanging structure 6 include the hanging hole on the hook mounting plate and cabinet connecting with production line, vision-based detection integration module
It is coupled in the production line by linking up with hanging hole.
Specific embodiment 4: illustrating that present embodiment, a kind of vision-based detection of present embodiment are integrated in conjunction with Fig. 1-Fig. 3
Module, it includes dimensional turntable 51, adjusting handle 52, retaining mechanism 53, deceleration mechanism that the two-dimensional rotary, which adjusts retaining mechanism 5,
54 and screw rod 55 is adjusted, is respectively set on the length direction and width direction of the dimensional turntable 51 and retaining mechanism is installed
53, deceleration mechanism 54 is also equipped on the inner sidewall of the cabinet 1, the one end for adjusting screw rod 55 is mounted on retaining mechanism 53
Inside, adjust screw rod 55 the other end and deceleration mechanism 54 be coupled after be pierced by cabinet 1 setting, the adjusting handle 52 with
Screw rod 55 is adjusted to be coupled.
In order to further illustrate the retaining mechanism 53 of the embodiment and the working principle and structure of deceleration mechanism 54, below
Open one of implementation structure；
Retaining mechanism 53 includes locking nut 531 and lock sleeve 532, and the lock sleeve 532 is the locking of end flanges formula
Set, lock sleeve 532 are card flap-type lock sleeve, and the outer end face of lock sleeve 532 is conical external screw thread lantern ring, the locking nut
531 inside have cone-shaped inner hole face, are machined with internal screw thread on cone-shaped inner hole face, locking nut 531, which screws, is mounted on lock sleeve 532
On, the adjusting screw rod 55 is mounted on inside the lock sleeve 532 of retaining mechanism 53, screws locking nut 531, lock sleeve 532
Card valve can be realized locking adjust screw rod 55, in this way under the action of adjusting retaining mechanism 53, realization dimensional turntable 51 and with
The modules such as its connected camera lens are locked；
Deceleration mechanism 54 includes reduction gear casing 541, deceleration gear wheel 542 and reduction pinion teeth 543, reduction gear box
Deceleration gear wheel 542 and reduction pinion teeth 543, deceleration gear wheel 542 and the small tooth that slows down are rotatably equipped with by bearing in body 541
543 engagement installation of wheel, 543 center of reduction pinion teeth installs sprocket drive spindle 544, is equipped with adjusting handle on gear shaft 544
52, the center of deceleration gear wheel 542 is equipped with screw 545, and 545 internal engagement of screw, which is equipped with, adjusts screw rod 55, work
In the process, rotation adjusting handle 52, adjusting handle 52 drive reduction pinion teeth 543 by gear shaft 544 manually, in the small tooth that slows down
With under the engagement of deceleration gear wheel 542, deceleration gear wheel 542 rotates wheel 543, is mounted in deceleration gear wheel 542 at this time
The screw 545 in portion rotates, and then realizes the lateral displacement for adjusting screw rod 55, in the case where adjusting the effect of 55 lateral displacement of screw rod, adjusts
Section screw rod 55 pushes dimensional turntable 51 to swing with respect to cabinet realization, and then realizes the camera 2 being mounted under dimensional turntable 51
Measurement light source it is vertical with the plane of measured workpiece outer dimension.
The both direction swing angle of dimensional turntable 51 is finely adjusted by rotating adjusting handle 52, handwheel rotation one
Week, 1 ° of turntable angular adjustment.
Specific embodiment 5: embodiment is described with reference to Fig. 1, a kind of vision-based detection of present embodiment integrates mould
Block, three-dimensional heat dissipation configuration is arranged in 7 side of industrial personal computer in the cabinet 1, and configures the radiators such as fan.
Specific embodiment 6: embodiment is described with reference to Fig. 1, a kind of vision-based detection of present embodiment integrates mould
Block, a kind of vision-based detection integrated approach, this method rely on a kind of vision-based detection integration module to realize, comprising the following steps:
Step 1: camera 2, camera lens 3, light source 4 being fixed together, and are installed in dimensional turntable 51；
Step 2: camera 2, camera lens 3, light source 4, two-dimensional rotary being adjusted into retaining mechanism 5, industrial personal computer 7, PLC module 8 and distinguished
It is mounted on the respective position inside cabinet 1；
Step 3: by camera 2, light source 4, PLC module 8 and industrial personal computer 7 by cable connection, and certainly by the access of PLC module 8
Dynamicization line production system；
Step 4: the hanger plate of hanging structure 6 is fixedly mounted in the production line, by cooperating with the hanging hole on cabinet, will regard
Feel the suitable detection position of detection integration module arrangement in the production line, and fixed；
Step 5, two removable strip scale angular adjustment handwheels 52 that two-dimensional rotary adjusts retaining mechanism 5 are installed to view
Feel on detection integration module, will test workpiece and be placed on immediately below detection module camera lens, detection module booting operation passes through two sides
To the removable strip scale angular adjustment handwheel 52 of installation, deceleration mechanism 54 and the adjusting camera optical axis of screw rod 55 is adjusted, by outer
The effect of display observation imaging is connect, until optical axis is vertical with workpiece measured size place plane, by retaining mechanism 53 by two
Dimension turntable 51 is locked；
Step 6, after adjustment, vision-based detection integration module is controlled as a part in production line by PLC module
The movement and stopping of position workpiece are detected, and automation inspection is carried out to spare part outside measurement by special measurement software and algorithm
It surveys, and judges whether product is qualified.
The specific works of the invention use process is as follows:
Firstly, the camera of respective performances, camera lens and industrial personal computer are selected according to the face shaping size of detected workpiece, and
The Survey Software and algorithm of design specialized, then integration events detection module, includes the following steps:
Step 1: camera, camera lens, the light source Jing Guo selection being fixed together by camera support, guarantee that three can
To move simultaneously, then it is installed in dimensional turntable together；
Step 2: as shown in Figure 1, the module that camera, camera lens, light source, two-dimensional rotary adjust retaining mechanism composition is integrally pacified
It is attached in a wherein cabin for cabinet and fixes, industrial personal computer, PLC module are separately mounted to the respective position in another cabin of cabinet simultaneously
It is fixed；
Step 3: by camera, light source, PLC module and industrial personal computer by cable connection, accessing power supply and the debugging that is switched on, guarantee
Detection module works normally, and PLC module is then accessed automatic production line system；
Step 4: being detected workpiece after procedure a certain on production line, need to detect outer dimension, select
The hanger plate of hanging structure is fixedly mounted on production line transmission by suitable detection position above the workpiece conveyor after the process
Band side suitable position, according to wall mounted versions, then hanging hole is arranged at the cabinet back side, and according to suspension type structure, then hanging hole is set
It sets in cabinet top surface, is cooperated by linking up with the hanging hole on cabinet, vision-based detection integration module is installed into workpiece on a moving belt
Then the surface of position is fixed vision-based detection integration module；
Step 5, detected workpiece is put on a moving belt and immediately below detection module camera lens, detection module booting debugging,
Guarantee that being detected workpiece is fully located in the visual field of camera lens, it is then detachable by two of two-dimensional rotary adjusting retaining mechanism
Angular adjustment handwheel with a scale is installed on vision-based detection integration module, by the adjusting handle of both direction, by connecting with it
The transmission of the deceleration mechanism and adjusting screw rod that connect can carry out the pitch angle of the both direction of the dimensional turntable of camera micro-
It adjusts, rotates the adjusting handle of both direction to adjust the optical axis of camera, observed by external-connection displayer and be detected workpiece in camera
The effect of middle imaging adjusts optical axis to vertical with the plane of measured workpiece outer dimension, guarantees the accuracy of measurement, adjustment optical axis
After in place, the modules such as dimensional turntable and the camera lens connected with it are locked by two retaining mechanisms；
Step 6, after adjusting, for vision-based detection integration module as a part in production line, PLC module access is automatic
Change line production system, when the detected workpiece on the detection process upper conveyor belt is completely into the camera lens visual field, controller
Conveyer belt stop motion is controlled, detection module detects spare part outside measurement by special measurement software and algorithm automatically,
Data storage, and judge whether product is qualified, after detection, controller control conveyer belt is continued to run, to next workpiece
Completely into the camera lens visual field, above-mentioned detecting step is repeated, forms the full automation detection of the detection process.
This embodiment is just an exemplary description of this patent, does not limit its protection scope, those skilled in the art
Member can also be changed its part, as long as it does not exceed the essence of this patent, within the protection scope of the present patent.
Claims (6)
1. a kind of vision-based detection integration module, it is characterised in that: including cabinet (1), camera (2), camera lens (3), light source (4), two
Dimension rotation adjusts retaining mechanism (5), hanging structure (6), industrial personal computer (7), PLC module (8)；Have two inside the cabinet (1)
A cabin, hanging structure (6) are located at cabinet (1) top surface, and camera (2), camera lens (3), light source (4) and two-dimensional rotary adjust locking machine
Structure (5) is located at the cabin in cabinet, and industrial personal computer (7) and PLC module (8) are fixedly installed in another cabin of cabinet；Camera
(2), camera lens (3) and light source (4) are fixed together and adjust retaining mechanism (5) with two-dimensional rotary and connect, two-dimensional rotary tune
Section retaining mechanism (5) is connected on the roof of cabinet (1) by a revolute pair (9)；The industrial personal computer (7) and PLC module (8) electricity
Property connection for control camera (2) realize detection.
2. a kind of vision-based detection integration module according to claim 1, it is characterised in that: the camera (2), light source
(4) it is connect by data and service cable with industrial personal computer (7) with PLC module (8), is controlled by industrial personal computer (7).
3. a kind of vision-based detection integration module according to claim 1, it is characterised in that: hanging structure (6) packet
The hanging hole on the hook mounting plate connecting with production line and cabinet (1) is included, vision-based detection integration module passes through hook and hanging hole
It is coupled in the production line.
4. a kind of vision-based detection integration module according to claim 1, it is characterised in that: the two-dimensional rotary adjusts lock
Tight mechanism (5) includes dimensional turntable (51), adjusting handle (52), retaining mechanism (53), deceleration mechanism (54) and adjusts screw rod
(55), it is respectively set and is equipped with retaining mechanism (53) in the length direction of the dimensional turntable (51) and width direction, it is described
Cabinet (1) inner sidewall on be also equipped with deceleration mechanism (54), adjust screw rod (55) one end be mounted on retaining mechanism (53)
Inside, adjust screw rod (55) the other end and deceleration mechanism (54) be coupled after be pierced by cabinet (1), the adjusting handle
(52) it is coupled with adjusting screw rod (55).
5. a kind of vision-based detection integration module according to claim 1, it is characterised in that: the cabinet (1) is in industry control
The three-dimensional heat dissipation configuration of machine (7) side setting, and configure the radiators such as fan.
6. a kind of vision-based detection integrated approach, this method relies on a kind of vision-based detection integration module to realize, it is characterised in that:
The following steps are included:
Step 1: camera (2), camera lens (3), light source (4) being fixed together, and are installed on dimensional turntable (51)；
Step 2: camera (2), camera lens (3), light source (4), two-dimensional rotary are adjusted into retaining mechanism (5), industrial personal computer (7), PLC module
(8) it is separately mounted to the internal respective position of cabinet (1)；
Step 3: by camera (2), light source (4), PLC module (8) and industrial personal computer (7) by cable connection, and by PLC module (8)
Access automatic production line system；
Step 4: the hanger plate of hanging structure (6) is fixedly mounted in the production line, by cooperating with the hanging hole on cabinet, by vision
The suitable detection position of integration module arrangement in the production line is detected, and fixed；
Step 5, two removable strip scale angular adjustment handwheels (52) that two-dimensional rotary adjusts retaining mechanism (5) are installed to view
Feel on detection integration module, will test workpiece and be placed on immediately below detection module camera lens, detection module booting operation passes through two sides
Camera optical axis is adjusted to the removable strip scale angular adjustment handwheel (52) and its deceleration mechanism (54) of installation, passes through external display
The effect of device observation imaging is turned two dimension by retaining mechanism (53) until optical axis is vertical with plane where workpiece measured size
Platform (51) is locked；
Step 6, after adjustment, vision-based detection integration module is controlled by PLC module and is detected as a part in production line
The movement and stopping of position workpiece, and automatic detection is carried out to spare part outside measurement by special measurement software and algorithm, and
Judge whether product is qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811407983.5A CN109341550B (en) | 2018-11-23 | 2018-11-23 | Visual inspection integrated module and integration method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811407983.5A CN109341550B (en) | 2018-11-23 | 2018-11-23 | Visual inspection integrated module and integration method |
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| Publication Number | Publication Date |
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| CN109341550A true CN109341550A (en) | 2019-02-15 |
| CN109341550B CN109341550B (en) | 2023-07-18 |
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| CN205102780U (en) * | 2015-10-28 | 2016-03-23 | 南京临点三维科技有限公司 | Single camera structure photoscanner |
| CN207231398U (en) * | 2017-09-11 | 2018-04-13 | 东莞茵柏瑞智能技术有限公司 | One kind contraposition fitting vision detection system |
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| CN109341550B (en) | 2023-07-18 |
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