CN109335785A - It is a kind of can auto-tensioning slidingtype rapid-mounted roll device - Google Patents
It is a kind of can auto-tensioning slidingtype rapid-mounted roll device Download PDFInfo
- Publication number
- CN109335785A CN109335785A CN201811156595.4A CN201811156595A CN109335785A CN 109335785 A CN109335785 A CN 109335785A CN 201811156595 A CN201811156595 A CN 201811156595A CN 109335785 A CN109335785 A CN 109335785A
- Authority
- CN
- China
- Prior art keywords
- reel
- sliding block
- cover board
- positioning
- slidingtype
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
- B65H2301/4182—Core or mandrel insertion, e.g. means for loading core or mandrel in winding position
- B65H2301/41826—Core or mandrel insertion, e.g. means for loading core or mandrel in winding position by gripping or pushing means, mechanical or suction gripper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
- B65H2301/4185—Core or mandrel discharge or removal, also organisation of core removal
- B65H2301/41856—Core or mandrel discharge or removal, also organisation of core removal by stripping core from mandrel or chuck, e.g. by spring mechanism
Abstract
The invention discloses it is a kind of can auto-tensioning slidingtype rapid-mounted roll device, including spool, fixed disk and slider disc；Fixed disk is equipped with steel ball；There is centre bore in the middle part of slider disc；Excircle is equipped with the cylindrical hole through surfaces externally and internally；Steel ball, gasket, spring, round end steel column and cover board are successively arranged in cylindrical hole, the round head of round end steel column stretches out cover board.Arc groove is machined on spool, when slider disc slides into arc groove along spool, steel ball is sprung into the arc groove of spool.One kind of the present invention can auto-tensioning slidingtype rapid-mounted roll device, when dismounting reel, reel is slided along fixed disk, and slider disc is slided with spool, and the steel ball on the steel ball and fixed disk of slider disc supports reel, reel is set steadily, quickly to move, shorten the change of lap cylinder time, more than 260 ten thousand yuan of loss due to spoiled work can be reduced every production line year, an enterprise is by 5 amorphous thin ribbon production line estimations, year can reduce more than 1,300 ten thousand yuan of loss due to spoiled work, and social benefit is huge.
Description
Technical field
The present invention relates to a kind of roll device that is loaded of amorphous thin ribbon winding system, more particularly to it is a kind of can auto-tensioning
Slidingtype rapid-mounted roll device.
Background technique
The wound packages that is loaded of general amorphous thin ribbon winding system is set to: 1. filling reel: reel is inserted in shaft, allow reel
One end leans against on the fixed end disk of shaft, then fixed disk is inserted in shaft, and fixed disk is allowed to lean against the other end of reel, then by nut
It rotated on the screw thread of shaft, tighten, squeeze fixed disk, the reel between fixed disk and fixed end disk clamped, so that reel is firm
Tightening together with shaft for jail, thus has the primary condition for batching strip.2. need replacing reel, spiral shell is unloaded
Mother removes fixed disk, takes out the reel for having batched amorphous thin ribbon.Repeat the program of above-mentioned dress reel, such changing bobbins
Just finish, just has the condition for batching strip again.
The productive prospecting of amorphous thin ribbon: when the amorphous thin ribbon qualification 1. sprayed, with regard to continual spray, until spray packet is sharp-tongued bad
Or molten steel is used up.It is exactly waste product otherwise 2. the qualified strip sprayed must be removed from chill roll with coiling machine, be batched in rolls.
3. speed of production is very fast, such as 30 meter per seconds.4. the price of amorphous thin ribbon is very high, such as 5 digits/ton.5. amorphous thin ribbon is useless
Product secondary smelting is costly, such as 5 digits/ton.6. the amorphous band during each change of lap cylinder of is just destroyed, i.e., change every time
2000 yuan or so will be slatterned during reel, so, the shorter the change of lap cylinder time the better.The change of lap time exists in the prior art
The problem of growing, causing loss due to spoiled work.
It is in the prior art be loaded roll device there is also dismounting reel when need biggish support force the problem of, it is time-consuming to take
Power；And there is the security risk of bolt looseness after reel clamping.
Summary of the invention
The technical problem to be solved in the present invention is to provide it is a kind of can auto-tensioning slidingtype rapid-mounted roll device, benefit
Quick-clamping is carried out to reel with the sliding block of sliding, and the roller on sliding block can auto-tensioning reel, reel fixation changes
Carrying out Auxiliary support and sliding, reel to reel using slider disc when reel can steadily, quickly move, when shortening change of lap cylinder
Between, reduce loss due to spoiled work.
In order to solve the above technical problems, the invention adopts the following technical scheme:
It is a kind of can auto-tensioning slidingtype rapid-mounted roll device, including spool and the cunning that is slidably mounted on spool
Moving plate；When dismounting reel, reel is slided along spool and supported to slider disc, and reel steadily, is quickly moved.
As an improvement the slider disc includes the ontology of plate-like, the excircle of ontology is equipped with multiple be arranged radially
Cylindrical hole, be successively arranged spring and round end steel column in cylindrical hole；Round end steel column includes the limiting section and round end linked together
Portion；The end of cylindrical hole is fixed with cover board, and cover board is equipped with through-hole, and the round head of round end steel column can pass through and stretch out cover board,
The limiting section of round end steel column is limited in cylindrical hole by cover board.
As an improvement the middle part of the slider disc ontology is equipped with the centre bore to match with spool outer diameter；The circle
Post holes runs through the surfaces externally and internally of ontology, is successively arranged steel ball, gasket, the spring and the round end steel column in cylindrical hole.
As an improvement being machined with arc groove on the excircle of the spool, slider disc slides into arc groove along spool
When position, steel ball is sprung into the arc groove of spool.
As an improvement it is described can the slidingtype rapid-mounted roll device of auto-tensioning further include being fixedly mounted on volume
The fixed disk in shaft end portion, the excircle of fixed disk are equipped with the steel ball for rolling setting；When dismounting reel, steel ball has branch to reel
Support effect.
As an improvement the excircle of the fixed disk is equipped with the cylindrical hole of installation steel ball, the end peace of cylindrical hole
Capping plate, there is through-hole in the middle part of cover board, and the one end of steel ball passes through the surface that the through-hole on cover board protrudes cover board；Dismount reel
When, steel ball rolling has sliding effect to reel.
As an improvement it is described can the slidingtype rapid-mounted roll device of auto-tensioning further include sliding block, sliding block is used
In positioning and compression to reel ends；Be machined with inclined-plane on the inner hole of the reel ends, the outside of the sliding block be equipped with
The inclined-plane that inclined-plane matches；It is machined with slot rolling on inclined-plane, is equipped with the roller rolled along slot rolling, the depth edge of the slot rolling in slot rolling
The circumferential direction of sliding block gradually becomes smaller from one end to the other end；When roller is located at slot rolling middle part or shallower one end, the top of roller is convex
The upper end of slot rolling out.
As an improvement the roller include positioned at middle part big cylinder and two be separately positioned on big cylinder both ends and
The coaxial small column with big cylinder；The slot rolling upper end is equipped with cover board, and two small columns of roller are limited to slot rolling by cover board
It is interior.
As an improvement the end face of the fixed disk is equipped with multiple guide rails being disposed radially, each guiding
The sliding block is slidably fitted on track；The outer end of sliding block can stretch out excircle or the retraction of fixed disk；When outside sliding block
When the excircle of fixed disk is stretched out in end, sliding block can form support compression to reel；When slide retraction, reel can be from fixed disk
Pass through on the outside of sliding block, reel easy to disassemble and install.
As an improvement it is described can auto-tensioning slidingtype rapid-mounted roll device further include band movable slider along
The slider group that fixed disk radially slides；The slider group includes the sliding axle of fixed setting and is slidably mounted on sliding axle
Slider, the extending direction of sliding axle and the glide direction of sliding block are vertical；Connecting rod, the other end of connecting rod are hinged on slider
It is hinged with sliding block；When slider slides, with movable slider radially sliding along fixed disk；The slider is equipped with and is arranged radially
First positions ball mounting hole, is sequentially installed with the first locking ball, the first compressed spring and first in the first positioning ball mounting hole
Cover board, the first cover board are fixedly mounted on the end of the first positioning ball mounting hole；Sliding axle is equipped with and the first locking ball phase
The positioning arc groove matched；When sliding block forms support compression to reel, the inner hole of the first locking ball part stretching slider, first
The extension of locking ball is located in positioning arc groove, forms positioning and locking to slider；The sliding block is equipped with attachment base；
Connecting rod is hinged by pivot pin group with attachment base, and the end of connecting rod is equipped with the hole 1#；Pivot pin group is mounted in the hole 1#, on the side wall in the hole 1#
Equipped with the second positioning ball mounting hole, the axis of the second positioning ball mounting hole is vertical with the axis in the hole 1#；Second positioning ball mounting hole
It inside successively sets by the second locking ball, the second compressed spring and the second cover board, the second cover board is fixedly mounted on the second positioning ball peace
Fill the end in hole；The positioning segment pit to match with the second locking ball is machined on the pin shaft of pivot pin group；Sliding block is to reel
When forming support compression, the second positioning ball mounting hole, the extension quartile of the second locking ball are stretched out in the second locking ball part
In in positioning segment pit, positioning and locking is formed between connecting rod and sliding block.
Using above-mentioned technical proposal, the beneficial effects of the present invention are:
It is stretched out or is retracted along the guide rail of fixed disk with movable slider by connecting rod by stirring slider；Sliding block stretches out
When, sliding block clamps reel, the locking ball of connecting rod is popped up into pivot pin positioning segment pit, the locking ball of slider pop up to
In the positioning arc groove of sliding axle, sliding block, connecting rod, slider and sliding axle are positioned and are locked by the pop-up of the first, second locking ball
Tightly together, sliding block is made to carry out positioning clamping to reel.Roller when batching amorphous thin ribbon in four dovetail slide blocks is got rid of along rolling
Slot inclined-plane rolls, and tightly squeezes the inclined-plane of reel, and revolving speed is faster, and extruding force is bigger, plays the role of auto-tensioning, coiling machine
Work more stable property.When disassembly or installation reel, slider is stirred, connecting rod drives slide retraction, can be easily removed or pacify
Fill reel.When disassembly or installation reel, reel is slided along fixed disk, and slider disc is slided with spool, the steel ball of slider disc and solid
Steel ball on price fixing supports reel, and steel ball rotation has sliding effect to reel, and reel is enable steadily, quickly to move,
Shortening the change of lap cylinder time, the change of lap cylinder time shortens 65 seconds/time or more, more than 260 ten thousand yuan of loss due to spoiled work can be reduced every production line year,
One enterprise can reduce more than 1,300 ten thousand yuan of loss due to spoiled work year, social benefit is huge by 5 amorphous thin ribbon production line estimations.This
Inventive structure is simple and convenient to operate, and is very suitable to amorphous thin ribbon manufacturing enterprise.
Detailed description of the invention
Fig. 1 be one kind of the present invention can auto-tensioning slidingtype rapid-mounted roll device structure diagram；
Fig. 2 is the structure diagram of fixed disk in Fig. 1；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is A-A schematic cross-sectional view in Fig. 2；
Fig. 5 is the structure diagram of sliding block in Fig. 1；
Fig. 6 is the schematic side view of Fig. 5；
Fig. 7 is B-B schematic cross-sectional view in Fig. 6；
Fig. 8 is the usage state diagram on the inclined-plane of roller automatically lock spool in Fig. 7；
Fig. 9 is fixed disk and the schematic diagram that sliding block assembles；
Figure 10 is the structure diagram of slider group in Fig. 1；
Figure 11 is enlarged drawing schematic diagram at B in Figure 10；
Figure 12 is enlarged drawing schematic diagram at C in Figure 10；
Figure 13 is the structural schematic diagram of sliding axle in Figure 10；
Figure 14 is the structural schematic diagram of slider in Figure 10；
Figure 15 is the structural schematic diagram of center sleeve in Figure 10；
Figure 16 is the right view of Figure 15；
Figure 17 is the structure diagram of fixed end disk in Fig. 1；
Figure 18 is the right view of Figure 17；
Figure 19 is the structure diagram of reel in Fig. 1；
Figure 20 be one kind of the present invention can auto-tensioning slidingtype rapid-mounted roll device use state with reference to figure；
Figure 21 be one kind of the present invention can installation of the slidingtype rapid-mounted roll device on coiling machine of auto-tensioning show
It is intended to；
Figure 22 is the top view of Figure 21；
Figure 23 is that reel dismantles schematic diagram；
Figure 24 is the structure diagram of top system；
Figure 25 is the enlarged drawing in Fig. 2 at D；
Figure 26 is the structure diagram of slider disc in Fig. 1；
Figure 27 is the top view of Figure 26；
Figure 28 is the enlarged drawing in Figure 26 at E；
In figure: 1- coiling machine, 101- servo motor, 102- synchronous belt, 103- spool, 1031- spool case, 1032- limit
The shaft shoulder, 1033- arc groove, 104- support, 105- fixed end disk, 1051- stir column, the inclined-plane 1052-, 2- reel, 201- socket,
The inclined-plane 202-, 3- fixed disk, 301- guide rail, 302- deep gouge, the hole 303- inner wall, 304- cylindrical hole, 305- steel ball, 306-
Cover board, 4- dovetail slide block, 401- attachment base, 402- dovetail groove, the inclined-plane 403-, 404- slot rolling, 405- roller, 406- cover board, 5-
Slider group, 501- sliding axle, 5011- left limit disk, 5012- positioning arc groove, 5013- right limit disk, 5014- fixed jaw,
5015- fixed jaw, 502- connecting rod, the second locking ball of 5021-, the hole 5022-1#, the hole 5023-2#, 5024- pivot pin group,
50241- positioning segment pit, the second compressed spring of 5025-, the second cover board of 5026-, the positioning of 5027- second ball mounting hole,
503- slider, 5031- attachment base, 5032- operating stick, the first locking ball of 5033-, the first compressed spring of 5034-, 5035-
First cover board, 5036- position ball mounting hole, 504- center sleeve, 5041- pawl, 5042- center hole, 5043- supporting leg inner wall,
5044- opening, 6- amorphous thin ribbon volume, the top system of 7-, 701- cylinder, 702- tip mechanism, 703- be top, 704- copper sheathing, 8-
Track, 9- slider disc: 901- cylindrical hole, 902- steel ball, 903- gasket, 904- spring, 905- round end steel column, 906- cover board.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
Embodiment 1
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9 jointly shown in, it is a kind of can auto-tensioning slidingtype
Rapid-mounted roll device, including spool 103 and reel 2, one end is equipped with fixed end disk 105, the other end between spool 103 and reel 2
The interior sliding block 4 for being equipped with fixed disk 3 and being slidably mounted in fixed disk 3.Sliding block 4 can radially sliding along fixed disk 3, sliding block 4
Outer end can stretch out excircle or the retraction of fixed disk 3.When the excircle of fixed disk 3 is stretched out in the outer end of sliding block 4, sliding block
4 outer edge protrudes 3 outer diameter of fixed disk, and sliding block 4 can form support compression to reel 2.When sliding block 4 retracts, reel 2 can be from
The outside of fixed disk 3 and sliding block 4 passes through, reel 2 easy to disassemble and install.Fixed end disk 105 and fixed disk 3 are separately mounted to spool
103 both ends.Sliding block 4 on fixed end disk 105 and fixed disk 3 respectively positions the support of reel 2 from both ends.
As shown in Figure 1, Figure 26, Figure 27 and Figure 28 jointly shown in, this can auto-tensioning slidingtype rapid-mounted roll device also
Including the slider disc 9 being slidably mounted on spool 103；When dismounting reel 2, reel 2 is slided along spool 103 and supported to slider disc 9,
Reel 2 steadily, is quickly moved.Slider disc 9 includes the ontology of plate-like, and the middle part of 9 ontology of slider disc is equipped with and spool
The centre bore that 103 outer diameters match.The n cylindrical holes 901 being arranged radially, cylindrical hole 901 are laid on the excircle of ontology
Through the surfaces externally and internally of ontology.N is the natural number more than or equal to 3, and preferred n is 4 in the present embodiment.In each cylindrical hole 901
It is successively arranged steel ball 902, gasket 903, spring 904 and round end steel column 905.Round end steel column 905 includes the limit linked together
Position portion and round head.The end of cylindrical hole 901 is fixed with cover board 906, and cover board 906 is equipped with through-hole, the circle of round end steel column 905
Head can pass through and stretch out cover board 906, and the limiting section of round end steel column 905 is limited in cylindrical hole 901 by cover board 906.Spool
Arc groove 1033 is machined on 103 excircle, when slider disc 9 slides into 1033 position of arc groove along spool 103, steel ball 902
It springs into the arc groove 1032 of spool 103.
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4 and Figure 25 are jointly shown, and the excircle of fixed disk 3 is equipped with the steel ball for rolling setting
305.The excircle of fixed disk 3 is equipped with the cylindrical hole 304 of m installation steel ball 305.M is the natural number more than or equal to 3, this reality
Applying preferred m in example is 4.Cover board 306 is installed in the end of cylindrical hole 304, and there are through-hole, one end of steel ball 305 in the middle part of cover board 306
The surface of cover board 306 is protruded by the through-hole on cover board 306 in portion.Dismount reel 2 when, reel 2 along fixed disk 3 outer circumference surface
Sliding, steel ball 305, which is rolled, has support and sliding effect to reel 2.
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9 are jointly shown, and the quantity of sliding block 4 is four, Gu
It is set on the end face of price fixing 3 there are four the guide rail 301 being disposed radially, four sliding blocks 4 are slidably mounted on four guiding respectively
On track 301.The cross section of guide rail 301 is dove-tail form, and sliding block 4 is equipped with to match dovetail groove with guide rail 301
402, one end on sliding block 4 close to 3 center of fixed disk is equipped with attachment base 401.Dovetail type groove and guide rail 301 on sliding block 4
On dove-tail form cross-sectional configuration match so that sliding block 4 slided along the length direction of guide rail 301 it is smooth, still, swallow
Tail block 4 cannot be deviate from along the cross-sectional direction of guide rail 301, to ensure that the inclined-plane 403 of sliding block 4 can only be along solid
The radial motion of price fixing 3, and cannot be along the axial movement of fixed disk 3.
As Fig. 1, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16 jointly shown in, this can auto-tensioning sliding
Formula rapid-mounted roll device further includes the slider group 5 radially slided with movable slider 4 along fixed disk 3.Slider group 5 includes
The center sleeve 504 of hollow structure and the sliding axle 501 being horizontally set on inside center sleeve 504, further include being slidably mounted on sliding
The extending direction of slider 503 on axis 501, sliding axle 501 is vertical with the glide direction of sliding block 4.Sliding axle 501 and sliding
Device 503 is installed in 504 internal cavities of center sleeve.The end of center sleeve 504 is machined with center hole 5042.Center sleeve 504
The other end is uniformly distributed there are four fixed jaw 5014, is machined with mounting hole on fixed jaw 5014.The middle part of fixed disk 3 is equipped with perforative logical
Hole, through-hole side is uniformly distributed, and there are four the deep gouges 302 to match with fixed jaw 5014, and fixed jaw 5014 is fixedly mounted by fastening
In the deep gouge 302 of fixed disk 3.Opening 5044 is additionally provided on center sleeve 504.Fixation is set respectively for the left and right ends of sliding axle 501
There are fixed jaw 5014 and fixed jaw 5015.Fixed jaw 5014 is fixedly mounted on the hole inner wall 303 of the through-hole of fixed disk 3, fixed
Pawl 5015 is fixedly mounted on the inner wall 5043 of center sleeve 504.Sliding axle 501 is consolidated by fixed jaw 5014 and fixed jaw 5015
Dingan County is mounted between fixed disk 3 and center sleeve 504.
As Fig. 1, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16 jointly shown in, slider 503 be mesoporous circle
Column structure, 503 one end of slider are equipped with attachment base 5031, and the other end is equipped with operating stick 5032, and operating stick 5032 is convenient for operation
Person pulls slider 503.Operating stick 5032 keeps dynamic balancing when rotation to 103 axle center symmetric design of spool.Attachment base
Connecting rod 502 is hinged on 5031, the other end of connecting rod 502 and the attachment base 401 of sliding block 4 are hinged by pivot pin group 5024.Sliding
Device 503 slide when, by connecting rod 502 with movable slider 4 radially sliding along fixed disk 3.Opening 5044 on tailstock barrel 504 is for even
Bar 502 passes through when moving.Sliding axle 501 is equipped with position-arresting disk, including left limit disk 5011 and right limit disk 5013.Slider
503 along sliding axle 501 when sliding, and left limit disk 5011 and 5013 decibels of right limit disk limit slider 503 from both ends.
As shown in figure 11, it is set on slider 503 there are four uniformly distributed the first positioning ball mounting hole 5036 being arranged radially,
The first locking ball 5033, the first compressed spring 5034 and first are sequentially installed in each first positioning ball mounting hole 5036
Cover board 5035, the first cover board 5035 are fixedly mounted on the end of the first positioning ball mounting hole 5036.Sliding axle 501 be equipped with
The positioning arc groove 5012 that first locking ball 5033 matches.When sliding block 4 forms support compression to reel 2, the first positioning steel
The inner hole of slider 503 is stretched out in 5033 part of ball, and the extension of the first locking ball 5033 is located in positioning arc groove 5012,
Positioning and locking is formed to slider 503.
As shown in figure 12, connecting rod 502 and attachment base 401 are hinged by pivot pin group 5024, and the end of connecting rod 502 is equipped with the hole 1#
5022.Pivot pin group 5024 is mounted in the hole 1# 5022, and the side wall in the hole 1# 5022 is equipped with the second positioning ball mounting hole 5027, and second
The axis for positioning ball mounting hole 5027 is vertical with the axis in the hole 1# 5022.It successively sets in second positioning ball mounting hole 5027 by second
Locking ball 5021, the second compressed spring 5025 and the second cover board 5026, the second cover board 5026 are fixedly mounted on the second positioning ball
The end of mounting hole 5027；It is recessed that the positioning segment to match with the second locking ball 5021 is machined on the pin shaft of pivot pin group 5024
Hole 50241.When sliding block 4 forms support compression to reel 2, the second positioning ball mounting hole is stretched out in 5021 part of the second locking ball
5027, the extension of the second locking ball 5021 is located in positioning segment pit 50241, is formed between connecting rod 502 and sliding block 4
Positioning and locking.
As shown in Fig. 1, Figure 17, Figure 18 and Figure 19, the left part of spool 103 is equipped with the limit shaft shoulder for protruding its excircle
1032, fixed end disk 105 is mounted on the right side of the limit shaft shoulder 1032, and the limit shaft shoulder 1032 is used for the positioning to 105 left side of fixed end disk,
Fixed end disk 105 is firmly fixed together with spool 103 with multiple bolts.Fixed end disk 105 stirs column equipped with protrusion
1051, the end of reel 2, which is equipped with, stirs column 1051 positioned at second with the second socket 201 for stirring column 1051 and matching, when use
In socket 201, the rotary force of spool 103 is passed into reel 2.The structure can effectively prevent between fixed end disk 105 and reel 2
Relatively rotate, as Fig. 1, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 17, Figure 18 and Figure 19 jointly shown in, on the inner hole of 2 end of reel
It is machined with inclined-plane 202；The outside of sliding block 4 is equipped with the inclined-plane 403 that matches with inclined-plane 202, the outside of fixed end disk 105 be equipped with
The inclined-plane 1052 that inclined-plane 202 matches.It is machined with slot rolling 404 on inclined-plane 403, is equipped with the rolling rolled along slot rolling 404 in slot rolling 404
The depth of column 405, the slot rolling 404 gradually becomes smaller from one end to the other end along the circumferential direction of sliding block 4；When roller 405 is located at slot rolling
When 404 deeper one end, roller 405 is fully located in slot rolling 404, when roller 405 is located at 404 shallower one end of slot rolling, roller 405
Top protrusion slot rolling 404 upper end.Roller 405 includes being separately positioned on big cylinder both ends positioned at the big cylinder at middle part and two
Small column, two small columns with big cylinder be coaxially disposed.There are two cover board 406, two lids for each 404 upper end of slot rolling installation
The small column at 405 both ends of roller is limited in slot rolling 404 by plate 406 respectively.
It is of the invention it is a kind of can auto-tensioning slidingtype rapid-mounted roll device, when use is mounted on coiling machine 1
It uses.Application method is as follows:
One, the assembling of coiling machine 1 and spool 103 is mounted on coiling machine 1:
As Figure 21 and Figure 22 jointly shown in, coiling machine 1 assembling summary: support 104 is mounted on track 8, by servo electricity
Machine 101 is mounted on support 104, and spool 103 is mounted on spool case 1031, and spool case 1031 is mounted on support 104,
Synchronous belt 102 is mounted on servo motor 101 and spool 103.Fixed end disk 105 is fastened on spool 103 with bolt group.
Slider disc 9 is nested on spool 103, respectively toward being sequentially loaded into steel ball 902, gasket in four cylindrical holes 901 of slider disc 9
903, spring 904, round end steel column 905, cover board 906.
Fixed disk 3 is fastened on spool 103 with bolt group, respectively toward in four cylindrical holes 304 of fixed disk 3 successively
It is packed into steel ball 305, cover board 306.
Roller 405 is put into the depths of the slot rolling 404 of dovetail slide block 4,2 cover boards 406 are mounted on to the end of slot rolling 404
Portion, the small column that cover board 406 limits 405 both ends of roller, which moves in slot rolling 404 along bottom, cannot expose outside inclined-plane 403, and
Big cylinder among roller 405 can expose outside inclined-plane 403.By the dovetail groove 402 of four dove-tail form sliding blocks 4 along fixed disk 3
Four guide rails 301 be inserted in.The fixed jaw 5014 of 501 left end of sliding axle is mounted on to the hole inner wall of fixed disk 3 with bolt
On 303, slider 503 is inserted in from 501 right end of sliding axle, is packed into four locking balls 5033, four, 5034, four, spring
Cover board 5035.The right limit disk 5013 of sliding axle 501 is packed into blending bolt to fix.The hole 1# 5022 of four connecting rods 502 is divided
It is other that pivot pin group 5024 is inserted into the attachment base 401 for entering four dovetail slide blocks 4, it is packed into the compression of the second locking ball 5021, second
Spring 5025, second cover board 5026 etc., will positioning segment pit 50241 and the second locking ball 5021 to entering, with pivot pin group
5024 link together connecting rod 502 and dovetail slide block 4.The other end of four connecting rods 502 is respectively articulated with the four of slider 503
A attachment base 5031 is linked together connecting rod 502 and slider 503 with pivot pin group.By four pawls 5041 of tailstock barrel 504
It is embedded in 4 deep gouges 302 of fixed disk 3, tailstock barrel 504 is fastened in fixed disk 3 with bolt group.By 501 right end of sliding axle
Fixed jaw 5015 be mounted on the inner wall 5043 of tailstock barrel 504 with bolt.It connects with the mains, the items work such as connection main frame PLC,
The assembling of coiling machine complete machine finishes.
Two, reel is filled:
As Figure 21 and Figure 22 jointly shown in, slider disc 9 is toggled it to close to fixed disk 3, so that the steel ball 902 of slider disc 9
It springs into the arc groove 1033 of spool 103.It turns right and stirs the operating stick 5032 of slider 503, slider 503 slides to right end, sliding
Right limit disk 5013 on moving axis 501 is limited, and four sliding blocks 4 are withdrawn under the pulling of connecting rod 502.Reel 2 is inserted in volume
On axis 103, the inclined-plane 202 of reel 2 is oriented to, and the m steel ball 305 of fixed disk 3 supports the inner headed face 203 of reel 2 and roll.Volume
Cylinder 2 continues to move ahead, and the guiding of inclined-plane 202 depresses n round end steel column 905 of slider disc 9, and round end steel column 905 is in spring 904
Elastic force under keep the inner headed face 203 for tightly withstanding reel 2.Reel 2 continues to move ahead, 902 extruding pad of steel ball of slider disc 9
903, gasket 903 squeezes spring 904, and the steel ball 903 of slider disc 9 is detached from the constraint of the arc groove 1033 of spool 103, slider disc 9
It is steady quickly forward to carry reel 2.
It allows two sockets 201 of reel 2 to be inserted in two of fixed end disk 105 to stir on column 1051, allows the oblique of 2 one end of reel
Face 202 leans against on the inclined-plane 1052 of fixed end disk 105.It turns left again and stirs the operating stick 5032 of slider 503, slider 503 slides to
Left end, the left limit disk 5011 on sliding axle 501 are limited, and four dovetail slide blocks 4 are stretched out under the promotion of connecting rod 502,
Inclined-plane 403 is firmly withstood on the inclined-plane 202 of reel 2.At this point, the second locking ball 5021 of four connecting rods 502 springs into its pivot pin
In the positioning segment pit 50241 of group 5024.Four the first locking balls 5033 of slider 503 spring into determining for sliding axle 501
In the arc groove 5012 of position.Thus four dovetail slide blocks 4 firmly located.Between four dovetail slide blocks 4 and fixed end disk 105
Reel 2 be clamped so that reel 2 is firmly fixed together with shaft 103, thus have the basic of winding strips 6
Condition.When spool 103 rotates, stirs column 1051 for two on fixed end disk 105 and stir the rotation of reel 2；It is oblique on fixed end disk 105
Inclined-plane 403 on the sliding block 4 of face 1052 and four dove-tail forms drives two inclined-planes 202 on reel 2 by grip friction power
Reel 2 rotates.The roller 405 in four dovetail slide blocks 4 is got rid of simultaneously rolls along 404 inclined-plane of slot rolling, and tightly extruding reel 2 is oblique
Face 202, revolving speed is faster, and extruding force is bigger, plays the role of auto-tensioning, plays the role of multiple security to clamp reel 2.It should
Design is conducive to improve the job stability of coiling machine 1.
Three, top system work:
As Figure 20 and Figure 24 jointly shown in, when the weight that coiling machine 1 batches amorphous thin ribbon 6 reaches setting weight, master control
PLC commands the cylinder 701 of top system 7 to stretch out, and pushes tip mechanism 702 to move, makes the top of its copper sheathing 704 and center sleeve 504
Pointed orifice 5042 is in close contact, and top 703 rotate synchronously in company with center sleeve 504, and tip mechanism 702 and 103 shared of spool rise
The weight of amorphous thin ribbon 6 ensure that the job stability of coiling machine 1.
Four, quick change reels, including unload lower mandrel member 2 and load onto reel 2:
1, lower mandrel member is unloaded
As shown in figure 23, when reel 2, which batches amorphous thin ribbon 6, reaches setting weight, main control PLC commands servo motor 101
It is out of service, simultaneously command the cylinder 701 of top system 7 to retract, cylinder 701 drive tip mechanism 702 back move, to make
It obtains top 703 and is detached from center sleeve 504.It turns right and stirs the operating stick 5032 of slider 503, the first locking ball 5033 and second
Locking ball 5021 is withdrawn, and slider 503 slides to right end, and the right limit disk 5013 on sliding axle 501 is limited, four dovetails
Sliding block 4 is withdrawn under the pulling of connecting rod 502.The reel 2 for having batched amorphous thin ribbon 6 is under the support sliding of slider disc 9 and fixed
Under the support of m steel ball 305 of disk 3 rolls, steadily quickly it is removed and hangs away.After 2 outward movment of reel is removed, 9 quilt of slider disc
Fixed disk 3 limits, and steel ball 902 is sprung into the arc groove 1033 of spool 103.Amorphous thin ribbon 6 will have been batched using manipulator
Reel 2 is removed and is taken away from chucking mechanism.In this way, reel 2 is just by rapid removal.
Because of other reasons, when the master control room person of scalping needs replacing the reel 2 for having batched amorphous thin ribbon 6, servo is manually operated
Motor 101 is out of service, and the cylinder 701 that top system 7 is manually operated retracts；Remaining is identical as aforesaid operations.
2, reel is loaded onto:
Empty 2 is inserted on spool 103, turns left and stirs the operating stick 5032 of slider 503, slider 503 slides to a left side
It holds, the left limit disk 5011 on sliding axle 501 is limited.Thus the refitting of reel 2 is finished, can open and batch
The program of amorphous band 6.
In conclusion it is of the invention it is a kind of can auto-tensioning slidingtype rapid-mounted roll device, by stirring sliding
Device is stretched out or is retracted along the guide rail of fixed disk with movable slider by connecting rod；When sliding block stretches out, sliding block clamps reel, connecting rod
Locking ball is popped up into pivot pin positioning segment pit, the locking ball of slider is popped up into the positioning arc groove of sliding axle,
First locking ball, the pop-up of the second locking ball, sliding block, connecting rod, slider and sliding axle are positioned and are locked together, make to slide
Block positions reel.When disassembly or installation reel, slider is stirred, connecting rod drives slide retraction, can be easily removed
Or installation reel.When disassembly or installation reel, reel is slided along fixed disk, and slider disc is slided with spool, the steel ball of slider disc
Reel is supported with the steel ball in fixed disk, and steel ball rotation has sliding effect to reel, and reel is enable steadily, quickly to transport
It is dynamic, shorten the change of lap cylinder time, the change of lap cylinder time shortens 65 seconds/time or more, and every production line year can reduce loss due to spoiled work more than 260 ten thousand
Member, an enterprise can reduce more than 1,300 ten thousand yuan of loss due to spoiled work year, social benefit is huge by 5 amorphous thin ribbon production line estimations.
It is the configuration of the present invention is simple, easy to operate, it is very suitable to amorphous thin ribbon manufacturing enterprise.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. one kind can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: including reel (2), spool (103)
With the slider disc (9) being slidably mounted on spool (103)；When dismounting reel (2), slider disc (9) is slided and is propped up along spool (103)
It supports reel (2), so that reel (2) steadily, can be moved quickly.
2. as described in claim 1 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the sliding
Disk (9) includes the ontology of plate-like, and the excircle of ontology is equipped with multiple cylindrical holes (901) being arranged radially, and cylindrical hole (901) is interior
It is successively arranged spring (904) and round end steel column (905)；Round end steel column (905) includes the limiting section linked together and round head；
The end of cylindrical hole (901) is fixed with cover board (906), and cover board (906) is equipped with through-hole, the round head of round end steel column (905)
It can pass through and stretch out cover board (906), the limiting section of round end steel column (905) is limited in cylindrical hole (901) by cover board (906).
3. as claimed in claim 2 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the sliding
The middle part of disk (9) ontology is equipped with the centre bore to match with spool (103) outer diameter；The cylindrical hole (901) is interior through ontology
Outer surface, cylindrical hole (901) is interior to be successively arranged steel ball (902), gasket (903), the spring (904) and the round end steel column
(905)。
4. as claimed in claim 3 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the spool
(103) it is machined on excircle arc groove (1033), slider disc (9) slides into arc groove (1033) position along spool (103)
When, steel ball (902) is sprung into the arc groove (1033) of spool (103).
5. as described in claim 1 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: it is described can from
The slidingtype rapid-mounted roll device of dynamic tensioning further includes the fixed disk (3) for being fixedly mounted on spool (103) end, fixed disk
(3) excircle is equipped with the steel ball (305) for rolling setting；When dismounting reel (2), steel ball (305) has support to reel (2)
Effect.
6. as claimed in claim 5 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the fixation
The excircle of disk (3) is equipped with the cylindrical hole (304) of installation steel ball (305), and cover board (306) are installed in the end of cylindrical hole (304),
There are through-hole, the table that the one end of steel ball (305) passes through through-hole protrusion cover board (306) on cover board (306) in the middle part of cover board (306)
Face；When dismounting reel (2), steel ball (305), which is rolled, has sliding effect to reel (2).
7. as described in claim 1 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: it is described can from
The slidingtype rapid-mounted roll device of dynamic tensioning further includes sliding block (4), sliding block (4) be used for positioning to reel (2) end and
It compresses；It is machined with inclined-plane (202) on the inner hole of reel (2) end, the outside of the sliding block (4) is equipped with and inclined-plane (202)
The inclined-plane (403) to match；
It is machined on inclined-plane (403) slot rolling (404), the roller (405) rolled along slot rolling (404) is equipped in slot rolling (404), it is described
The depth of slot rolling (404) gradually becomes smaller from one end to the other end along the circumferential direction of sliding block (4)；When roller (405) is located at slot rolling (404)
When middle part or shallower one end, the upper end of top protrusion slot rolling (404) of roller (405).
8. as claimed in claim 7 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the roller
It (405) include being separately positioned on big cylinder both ends and the small column coaxial with big cylinder positioned at the big cylinder at middle part and two；Institute
It states slot rolling (404) upper end to be equipped with cover board (406), two small columns of roller (405) are limited to slot rolling by cover board (406)
(404) in.
9. as claimed in claim 7 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: the fixation
The end face of disk (3) is equipped with multiple guide rails (301) being disposed radially, and is slidably installed on each guide rail (301)
There are the sliding block (4)；The outer end of sliding block (4) can stretch out excircle or the retraction of fixed disk (3)；
When the excircle of fixed disk (3) is stretched out in the outer end of sliding block (4), sliding block (4) can form support compression to reel (2)；
When sliding block (4) retract, reel (2) can pass through on the outside of fixed disk (3) and sliding block (4), volume easy to disassemble and install
Cylinder (2).
10. as claimed in claim 7 can auto-tensioning slidingtype rapid-mounted roll device, it is characterised in that: it is described can
The slidingtype rapid-mounted roll device of auto-tensioning further includes the sliding radially slided with movable slider (4) along fixed disk (3)
Device group (5)；The slider group (5) includes the sliding axle (501) being fixedly installed and the cunning being slidably mounted on sliding axle (501)
Dynamic device (503), the extending direction of sliding axle (501) are vertical with the glide direction of sliding block (4)；The company of being hinged on slider (503)
Bar (502), the other end of connecting rod (502) and sliding block (4) are hinged；When slider (503) slides, band movable slider (4) is along fixed disk
(3) radially slide；
The slider (503) is equipped with the first positioning ball mounting hole (5036) being arranged radially, the first positioning ball mounting hole
(5036) the first locking ball (5033), the first compressed spring (5034) and the first cover board (5035) are sequentially installed in, first
Cover board (5035) is fixedly mounted on the end of the first positioning ball mounting hole (5036)；Sliding axle (501) is equipped with and the first positioning
The positioning arc groove (5012) that steel ball (5033) matches；When sliding block (4) forms support compression to reel (2), the first positioning steel
The inner hole of slider (503) is stretched out in ball (5033) part, and the extension of the first locking ball (5033) is located at positioning arc groove
(5012) in, positioning and locking is formed to slider (503)；
The sliding block (4) is equipped with attachment base (401)；Connecting rod (502) and attachment base (401) pass through pivot pin group (5024) hingedly,
The end of connecting rod (502) is equipped with the hole 1# (5022)；Pivot pin group (5024) is mounted in the hole 1# (5022), the side wall of the hole 1# (5022)
It is equipped with the second positioning ball mounting hole (5027), the axis of the second positioning ball mounting hole (5027) and the axis of the hole 1# (5022) hang down
Directly；The second locking ball (5021), the second compressed spring (5025) and the are successively arranged in second positioning ball mounting hole (5027)
Two cover boards (5026), the second cover board (5026) are fixedly mounted on the end of the second positioning ball mounting hole (5027)；Pivot pin group
(5024) the positioning segment pit (50241) to match with the second locking ball (5021) is machined on pin shaft；
When sliding block (4) forms support compression to reel (2), the second positioning ball mounting hole is stretched out in the second locking ball (5021) part
(5027), the extension of the second locking ball (5021) is located in positioning segment pit (50241), connecting rod (502) and sliding block
(4) positioning and locking is formed between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811156595.4A CN109335785A (en) | 2018-09-30 | 2018-09-30 | It is a kind of can auto-tensioning slidingtype rapid-mounted roll device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811156595.4A CN109335785A (en) | 2018-09-30 | 2018-09-30 | It is a kind of can auto-tensioning slidingtype rapid-mounted roll device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109335785A true CN109335785A (en) | 2019-02-15 |
Family
ID=65308484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811156595.4A Withdrawn CN109335785A (en) | 2018-09-30 | 2018-09-30 | It is a kind of can auto-tensioning slidingtype rapid-mounted roll device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109335785A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110642099A (en) * | 2019-08-27 | 2020-01-03 | 扬泰氟（清远）电线电缆有限公司 | Wire and cable winding device |
| CN111302110A (en) * | 2020-03-19 | 2020-06-19 | 陈善福 | Continuous working device for winding new material semiconductor film |
-
2018
- 2018-09-30 CN CN201811156595.4A patent/CN109335785A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110642099A (en) * | 2019-08-27 | 2020-01-03 | 扬泰氟（清远）电线电缆有限公司 | Wire and cable winding device |
| CN111302110A (en) * | 2020-03-19 | 2020-06-19 | 陈善福 | Continuous working device for winding new material semiconductor film |
| CN111302110B (en) * | 2020-03-19 | 2021-05-04 | 佛山市南海广一塑薄膜有限公司 | Continuous working device for winding new material semiconductor film |
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Application publication date: 20190215 |