CN109334168A - A kind of preparation process of PP composite plate peculiar to vessel - Google Patents
A kind of preparation process of PP composite plate peculiar to vessel Download PDFInfo
- Publication number
- CN109334168A CN109334168A CN201811235663.6A CN201811235663A CN109334168A CN 109334168 A CN109334168 A CN 109334168A CN 201811235663 A CN201811235663 A CN 201811235663A CN 109334168 A CN109334168 A CN 109334168A
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- China
- Prior art keywords
- vessel
- resin
- peculiar
- composite plate
- honeycomb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/12—Ships
Abstract
The present invention relates to a kind of preparation processes of PP composite plate peculiar to vessel, have the characteristics that first with the two-sided covering non-woven fabrics of PP cellular board infiltrative, resin mixture is subjected to piercing rolling using mane roller and flows into infiltration, solidify in honeycomb structure, form firm internal structure, the two sides of PP cellular board, utilize alkali-free glass fiber chopped strand mat, hybrid resin carries out overlay treatment, form sandwich structure, that is PP cellular board+glass layer of the glass layer+honeycomb with solidified resin, according to finished product composite plate intensity requirement when operation, accurate measurement is carried out to premixed resin by the thickness and area of different PP cellular boards, to which accurately resin content in honeycomb is penetrated into control, ensure the finished weight of every batch of, thickness, intensity can control in a value range, to produce marine composite board of the present invention, it should Marine composite board has the characteristics that structural strength is high, light-weight, weather resistance is strong, is the perfect substitute of Conventional marine plank.
Description
Technical field
The present invention relates to marine composite board technical field, specially a kind of preparation process of PP composite plate peculiar to vessel.
Background technique
Existing marine composite board mostly uses greatly the traditional materials such as wood materials, metal material, glass material to be made, wooden material
Material occupies main positions in the compound board industry in China, and in the case where being becoming tight China's timber day, cost is higher and higher, and makes
It is more complex to make technique, and the waterproof and dampproof performance of wood materials is poor, surface is easy to be damaged.Metal material and glass material are for navigating
Bateau neck domain equally exists some problems, if color is single, if in addition, metal material and glass material furniture improper use, not only
It is easy to cause hull damaged, and the body of user may be damaged, and the problems such as there are at high cost, complex process.To sum up, existing
The disadvantages of with the presence of ship material cost of manufacture height, complex process, poor water resistance.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation process of PP composite plate peculiar to vessel, high, light-weight with structural strength,
The strong feature of weather resistance is the perfect substitute of Conventional marine plank, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of preparation process of PP composite plate peculiar to vessel, comprising the following steps:
S1: prepare a surface be covered with the cellular board of pore non-woven fabrics and clear up honeycomb plate surface guarantee it is pollution-free, without miscellaneous
Object；
S2: by resin compound brushing peculiar to vessel in honeycomb plate surface, penetration type is carried out repeatedly using mane roller and is rolled, is made
Resin stream enters to permeate inside cellular board, to form firm internal structure to being fully cured；
S3: the alkali-free glass fiber chopped strand mat cooperation resin compound of ready same size is covered on cellular board
Front surface rolls the air inside squeezing out using dedicated rolling wheel repeatedly, to extremely solidify；
S4: reverse side is made using same process；
S5: the composite surface after being fully cured is subjected to polishing and removes flash removed, that is, produces PP composite plate peculiar to vessel.
Preferably, require to be adjusted flexibly resin in the thickness and bee slot of selection production glass layer according to different designs
The amount of pouring into.
Preferably, the PP composite plate peculiar to vessel produced is in sandwich structure, i.e., glass layer+honeycomb is with solidified resin
PP cellular board+glass layer.
Preferably, entire manufacture craft uses plastic plate as workbench, and workbench is smooth.
Preferably, step S2, the rolling temperatures in S3 are controlled at 50-70 DEG C.
Compared with prior art, the beneficial effects of the present invention are:
The preparation process of a kind of PP composite plate peculiar to vessel provided by the invention, first with the two-sided covering non-woven fabrics of PP cellular board
Have the characteristics that it is infiltrative, by resin mixture using mane roller carry out piercing rolling flow into infiltration, in honeycomb structure
Solidification, forms firm internal structure, the two sides of PP cellular board, using alkali-free glass fiber chopped strand mat, hybrid resin carries out cover
Surface treatment, forms sandwich structure, i.e. PP cellular board+glass layer of the glass layer+honeycomb with solidified resin, when operation
Previous test experiments trailer record table is compareed first, according to finished product composite plate intensity requirement, by the thickness of different PP cellular boards
And area to premixed resin carry out accurate measurement, thus accurately control penetrate into honeycomb in resin content, it is ensured that every batch of at
Product weight, thickness, intensity can control in a value range, to produce marine composite board of the present invention, the marine composite board
Have the characteristics that structural strength is high, light-weight, weather resistance is strong, is the perfect substitute of Conventional marine plank.
Detailed description of the invention
Fig. 1 is that composite plate of the invention processes structure chart.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, embodiment one:
A kind of preparation process of PP composite plate peculiar to vessel, comprising the following steps:
Step 1: prepare a surface be covered with the cellular board of pore non-woven fabrics and clear up honeycomb plate surface guarantee it is pollution-free,
No-sundries；
Step 2: carrying out repeatedly penetration type using mane roller and rolling resin compound brushing peculiar to vessel in honeycomb plate surface
Pressure, makes resin stream enter to permeate inside cellular board, to form firm internal structure to being fully cured；Rolling temperatures are controlled 50
℃；
Step 3: the alkali-free glass fiber chopped strand mat cooperation resin compound of ready same size is covered on bee
Nest plate front surface rolls the air inside squeezing out using dedicated rolling wheel repeatedly, to which to solidifying, rolling temperatures are controlled at 50 DEG C；
Step 4: reverse side is made using same process；
Step 5: the composite surface after being fully cured, which is carried out polishing, removes flash removed, that is, produce PP composite plate peculiar to vessel.
Embodiment two:
A kind of preparation process of PP composite plate peculiar to vessel, comprising the following steps:
Step 1: prepare a surface be covered with the cellular board of pore non-woven fabrics and clear up honeycomb plate surface guarantee it is pollution-free,
No-sundries；
Step 2: carrying out repeatedly penetration type using mane roller and rolling resin compound brushing peculiar to vessel in honeycomb plate surface
Pressure, makes resin stream enter to permeate inside cellular board, to form firm internal structure to being fully cured；Rolling temperatures are controlled 60
℃；
Step 3: the alkali-free glass fiber chopped strand mat cooperation resin compound of ready same size is covered on bee
Nest plate front surface rolls the air inside squeezing out using dedicated rolling wheel repeatedly, to which to solidifying, rolling temperatures are controlled at 60 DEG C；
Step 4: reverse side is made using same process；
Step 5: the composite surface after being fully cured, which is carried out polishing, removes flash removed, that is, produce PP composite plate peculiar to vessel.
Embodiment three:
A kind of preparation process of PP composite plate peculiar to vessel, comprising the following steps:
Step 1: prepare a surface be covered with the cellular board of pore non-woven fabrics and clear up honeycomb plate surface guarantee it is pollution-free,
No-sundries；
Step 2: carrying out repeatedly penetration type using mane roller and rolling resin compound brushing peculiar to vessel in honeycomb plate surface
Pressure, makes resin stream enter to permeate inside cellular board, to form firm internal structure to being fully cured；Rolling temperatures are controlled 70
℃；
Step 3: the alkali-free glass fiber chopped strand mat cooperation resin compound of ready same size is covered on bee
Nest plate front surface rolls the air inside squeezing out using dedicated rolling wheel repeatedly, to which to solidifying, rolling temperatures are controlled at 70 DEG C；
Step 4: reverse side is made using same process；
Step 5: the composite surface after being fully cured, which is carried out polishing, removes flash removed, that is, produce PP composite plate peculiar to vessel.
In the above three embodiments, according to different designs require be adjusted flexibly selection production glass layer thickness and
The amount of pouring into of resin in bee slot, the PP composite plate peculiar to vessel produced are in sandwich structure, i.e. glass layer+honeycomb band solidification tree
PP cellular board+glass layer of rouge, entire manufacture craft uses plastic plate as workbench, and workbench is smooth, produces
The marine composite board come has the characteristics that structural strength is high, light-weight, weather resistance is strong, is the perfect substitution of Conventional marine plank
Product.
Working principle: a kind of preparation process of PP composite plate peculiar to vessel provided by the invention, it is two-sided first with PP cellular board
Covering non-woven fabrics have the characteristics that it is infiltrative, by resin mixture using mane roller carry out piercing rolling inflow permeate,
Solidification in honeycomb structure, forms firm internal structure, and the two sides of PP cellular board utilizes alkali-free glass fiber chopped strand mat, mixing
Resin carries out overlay treatment, forms sandwich structure, i.e. PP cellular board+glass fibers of the glass layer+honeycomb with solidified resin
Layer is tieed up, when operation compares previous test experiments trailer record table first, according to finished product composite plate intensity requirement, by different PP bees
The thickness and area of nest plate carry out accurate measurement to premixed resin, so that accurately resin content in honeycomb is penetrated into control, it is ensured that
Finished weight, thickness, the intensity of every batch of can control in a value range, should to produce marine composite board of the present invention
Marine composite board has the characteristics that structural strength is high, light-weight, weather resistance is strong, is the perfect substitute of Conventional marine plank.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of preparation process of PP composite plate peculiar to vessel, which comprises the following steps:
S1: prepare a surface and be covered with the cellular board of pore non-woven fabrics and clear up the pollution-free, no-sundries of honeycomb plate surface guarantee；
S2: by resin compound brushing peculiar to vessel in honeycomb plate surface, penetration type is carried out repeatedly using mane roller and is rolled, resin is made
It flows into inside infiltration cellular board, to form firm internal structure to being fully cured；
S3: the alkali-free glass fiber chopped strand mat cooperation resin compound of ready same size is covered on the positive table of cellular board
Face rolls the air inside squeezing out using dedicated rolling wheel repeatedly, to extremely solidify；
S4: reverse side is made using same process；
S5: the composite surface after being fully cured is subjected to polishing and removes flash removed, that is, produces PP composite plate peculiar to vessel.
2. a kind of preparation process of PP composite plate peculiar to vessel as described in claim 1, which is characterized in that required according to different designs
The amount of pouring into of resin in the thickness and bee slot of selection production glass layer is adjusted flexibly.
3. a kind of preparation process of PP composite plate peculiar to vessel as described in claim 1, which is characterized in that the PP peculiar to vessel produced is multiple
Plywood is in sandwich structure, i.e. PP cellular board+glass layer of the glass layer+honeycomb with solidified resin.
4. a kind of preparation process of PP composite plate peculiar to vessel as described in claim 1, which is characterized in that entire manufacture craft uses
Plastic plate is as workbench, and workbench is smooth.
5. a kind of preparation process of PP composite plate peculiar to vessel as described in claim 1, which is characterized in that the step S2, rolling in S3
Press temperature control at 50-70 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811235663.6A CN109334168A (en) | 2018-10-23 | 2018-10-23 | A kind of preparation process of PP composite plate peculiar to vessel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811235663.6A CN109334168A (en) | 2018-10-23 | 2018-10-23 | A kind of preparation process of PP composite plate peculiar to vessel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109334168A true CN109334168A (en) | 2019-02-15 |
Family
ID=65311064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811235663.6A Pending CN109334168A (en) | 2018-10-23 | 2018-10-23 | A kind of preparation process of PP composite plate peculiar to vessel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109334168A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102143807A (en) * | 2008-09-05 | 2011-08-03 | 贝尔直升机泰克斯特龙公司 | Method and apparatus for reticulating an adhesive to the surface network of a cellular core structure |
| CN107921913A (en) * | 2015-08-10 | 2018-04-17 | 住江织物株式会社 | Exterior component and its manufacture method in automobile-use |
| CN108584182A (en) * | 2018-06-15 | 2018-09-28 | 广州市双时复合材料有限公司 | Floating plate and preparation method thereof in a kind of sandwich fiberglass for oil storage tank |
-
2018
- 2018-10-23 CN CN201811235663.6A patent/CN109334168A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102143807A (en) * | 2008-09-05 | 2011-08-03 | 贝尔直升机泰克斯特龙公司 | Method and apparatus for reticulating an adhesive to the surface network of a cellular core structure |
| CN107921913A (en) * | 2015-08-10 | 2018-04-17 | 住江织物株式会社 | Exterior component and its manufacture method in automobile-use |
| CN108584182A (en) * | 2018-06-15 | 2018-09-28 | 广州市双时复合材料有限公司 | Floating plate and preparation method thereof in a kind of sandwich fiberglass for oil storage tank |
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Application publication date: 20190215 |