CN109333774A - A kind of prefabricated component production die station and handling method - Google Patents
A kind of prefabricated component production die station and handling method Download PDFInfo
- Publication number
- CN109333774A CN109333774A CN201811388304.4A CN201811388304A CN109333774A CN 109333774 A CN109333774 A CN 109333774A CN 201811388304 A CN201811388304 A CN 201811388304A CN 109333774 A CN109333774 A CN 109333774A
- Authority
- CN
- China
- Prior art keywords
- die station
- removable
- limit card
- prefabricated component
- square tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000011218 segmentation Effects 0.000 claims abstract description 17
- 239000000725 suspension Substances 0.000 claims description 21
- 238000012423 maintenance Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 239000000565 sealant Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 125000004122 cyclic group Chemical group 0.000 description 6
- 238000004873 anchoring Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0055—Mould pallets; Mould panels
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The present invention provides a kind of prefabricated component production die station and handling methods, including including bottom die station and removable die station, the removable die station is made of several supporting square tubes being intertwined and segmentation die station, the removable die station is placed in the bottom die station, the upper surface of the bottom die station and the lower surface level of the removable die station are agreed with, and the both ends of the bottom die station and the removable die station are equipped with limiting device.Prefabricated component production die station and handling method proposed by the present invention, can improve speed of production, shorten the construction period and reduce construction personnel's labor intensity, also have the advantages that construction environmental protection, reduce prefabricated components cracking or a possibility that quality problems occur.
Description
Technical field
The present invention relates to technical field of buildings, and in particular to a kind of prefabricated component production die station and handling side
Method.
Background technique
Traditional prefabricated component production die station is mostly the punching block platform of 3.5*9m, be partially 3.5*12m or
The punching block platform of person 4*12m, but whether that die station, die station is all the platform of component production, component handling to stockyard
Need a cumbersome process.There are two types of traditional ways, one is lifting by crane prefabricated components from die station, in production line end
It concentrates and stacks, then by one piece of one piece of handling to flat car of prefabricated components, be transported to stockyard, one piece of another block is deposited into heap
, when entrucking, it is also desirable to which cumbersome moves component；Second is one piece of one piece of lifting from die station by prefabricated components, is being produced
Line end concentration is deposited on piling bin, still, stacks be also required to time-consuming and laborious placement cushion block between component every time.
Both handling means have as following drawbacks at present: (1) efficiency of handling is very low, often component of handling from die station
Require placement cushion block；(2) transfer efficiency of component is very low, and transhipment is also required to place cushion block every time；(3) the entrucking efficiency of component
It is very low, component is moved every time to be also required to place cushion block；(4) not only lifting bothers, but also prefabricated components are in the process of multiple handling
In, it will lead to component cracking or a possibility that quality problems occur and greatly increase, undoubtedly increase cost and waste time.
Summary of the invention
In order to solve one of defect present in above-mentioned technology, the present invention proposes a kind of prefabricated component production mould
Platform and handling method, can not only occur cracking during handling with effective protection prefabricated components or other quality problems, but also energy
Handling number is reduced, working efficiency is improved.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of prefabricated component production die station, including bottom die station and removable die station, the removable die station
It is made of several supporting square tubes being intertwined and segmentation die station, the removable die station is placed in the bottom die station
On, the both ends of the bottom die station and the removable die station are equipped with limiting device, and prefabricated components are disposed across described removable
In die station.
Preferably, the bottom die station includes being intersected fixed group by several vertical square tubes and several lateral square tubes
At can horizontal traverse die station frame.
Preferably, the limiting device includes limit card slot and limit card block, the limit card block and the limit card slot
Mutually it is clamped.
Preferably, the limit card slot is set in the vertical square tube at bottom die station both ends, the limiting card
One end of block is set in the segmentation die station of the removable die station, and the other end is mutually clamped with the limit card slot.
Preferably, one layer of sealant is filled at the gap between the supporting square tube and the segmentation die station.
Preferably, the both ends of each supporting square tube are symmetrically arranged with hanging ring.
In addition, also providing a kind of handling method of prefabricated component production die station, comprising the following steps:
(1) after the completion of the prefabricated components preparation, maintenance, the limit card block 32 is taken out out of described limit card slot 31
Out；
(2) quantity for needing the supporting square tube 21 lifted by crane is determined according to the size of the prefabricated components, according to
The quantity of the supporting square tube 21 lifted by crane determines the quantity for needing the suspension hook using lifting appliance, controls on lifting appliance
Suspension hook catches on the hanging ring on 21 both ends of supporting square tube；
(3) when the hanging ring on the supporting square tube 21 in need lifted by crane stablized by suspension hook catch on when, control
Lifting appliance gently lifts by crane, and the stockyard for being hoisted to bottom surface level is steadily put well.
Compared with prior art, the invention has the following advantages:
1, prefabricated component production die station of the invention and handling method can improve speed of production, shorten the construction period,
Reduce construction personnel's labor intensity, construction environmental protection.
2, die station is hung out together with prefabricated components when due to handling, in the premise for the stability that ensure that prefabricated components
Under, the work that the later period needs to place cushion block is also eliminated, so that the ultrahigh in efficiency of handling, transhipment and entrucking.
3, due to handling, it is not necessary that prefabricated components are hung or shifted from die station, then prefabricated components are in equilibrium-like always
State, due to avoiding damaging caused by the non-standard operation of the links such as the handling of component, transhipment, entrucking, lifting or lead to that component cracks
There are quality problems.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that die station is used in prefabricated component production provided by the invention；
Fig. 2 is the top view of the removable die station in prefabricated component production die station provided by the invention；
Fig. 3 is the partial enlarged view of the limiting device in prefabricated component production die station provided by the invention；
Fig. 4 is the structural schematic diagram of the bottom die station in prefabricated component production die station provided by the invention；
Fig. 5 is the structural representation that prefabricated component production provided by the invention is caught on the hanging ring in die station by suspension hook
Figure；
Fig. 6 is that suspension hook is consolidated when prefabricated component production provided by the invention is caught on the hanging ring in die station by suspension hook
Fixed structural schematic diagram；
Fig. 7 is the side view that prefabricated component production provided by the invention is caught on the hanging ring in die station by suspension hook.
Description of symbols:
1- die station, the vertical square tube of 11-, 12- transverse direction square tube, the removable dynamic model of 2-, 21- supporting square tube, 22- are segmented die station, 3-
Limiting device, 31- limit card slot, 32- limit card block, 4- hanging ring, 41- annular anchoring structure, 42- ring-type position limiting structure, 421-
Active node, 422- dentalation, 423- link block, 43- bolt, 5- suspension hook.
Specific embodiment
In order to further explain the technical solution of the present invention, being explained in detail below by specific embodiment the present invention
It states.It should be noted that attached drawing is all made of very simplified form and using non-accurate ratio, only to conveniently, lucidly
Aid in illustrating the purpose of the embodiment of the present invention.
As shown in Figs 1-4, the present embodiment provides a kind of prefabricated component production die station, including 1 He of bottom die station
Removable die station 2, the removable die station 2 are made of several supporting square tubes 21 being intertwined and segmentation die station 22, institute
It states removable die station 2 to be placed in the bottom die station 1, under the upper surface of the bottom die station 1 and the removable die station 2
Surface level is agreed with, and the bottom die station 1 is to level, and keeps prefabricated components more steady under the operation such as casting concrete, institute
The both ends for stating bottom die station 1 and the removable die station 2, which are equipped with limiting device 3 described in limiting device 3, can fix the bottom
Portion's die station 1 and the removable die station 2, prevent the removable die station 2 from shifting in the bottom die station 1, due to the bottom
Portion's die station 1 is punching block platform, and deformation is small, so that it is more compact between the bottom die station 1 and the removable die station 2, only need
The limiting device 3 is set at the both ends that the bottom die station 1 is in contact with the removable die station 2, no setting is required with multiple
The reason of limiting device 3 is, if the setting of the limiting device 3 can excessively be unfavorable for lift up rapidly, quickly to assemble.Prefabricated structure
Part is disposed across in the removable die station 2, and the removable die station 2 can be adapted for the prefabricated structure for placing different type and size
Part, simultaneously, it is ensured that the prefabricated components of different type and size are lifted by crane from the supporting square tube 21.
The bottom die station 1 intersects fixed form by the lateral square tubes 12 of several vertical square tubes 11 and several can be with
The die station frame of horizontal traverse.
The limiting device 3 includes limit card slot 31 and limit card block 32, limit card block 32 described in the limit card slot 31
Size it is corresponding.
The limit card slot 31 is set in 11 in the vertical square tube of the bottom die station 1, the limit card block 32
It protrudes into the segmentation die station 22 of the removable die station 2.
It is filled with one layer of sealant at gap between the supporting square tube 21 and the segmentation die station 22, prevents prefabricated structure
Part spillage when pouring causes the waste of material, so that concreting ratio is more smoothly completed.Filled out at the gap one layer it is close
Sealing makes the supporting square tube 21 and the segmentation die station 22 have certain attachment force, and main purpose is to block gap, but
When lifting by crane the supporting square tube 21, the supporting square tube 21 can be separated smoothly with the segmentation die station 22, complete lifting movement.
The removable die station 2 is made of 7 supporting square tube 21 and 8 segmentation die station 22, can also basis
The size of the prefabricated components of actual production come increase or decrease the supporting square tube 21 and it is described segmentation die station 22 quantity, die station
Component it is simple and fast.
The both ends of each supporting square tube 21 are symmetrically arranged with hanging ring 4 and include bolt 43 and be fixed on the bolt 43
Annular anchoring structure 41,43 bottom of bolt are fixed on the supporting square tube 21.
In addition, another embodiment also provides a kind of handling method of prefabricated component production die station, including following
Step:
(1) after the completion of the prefabricated components preparation, maintenance, the limit card block 32 is taken out out of described limit card slot 31
Out；
(2) quantity for needing the supporting square tube 21 lifted by crane is determined according to the size of the prefabricated components, according to
The quantity of the supporting square tube 21 lifted by crane determines the quantity for needing the suspension hook using lifting appliance, controls on lifting appliance
Suspension hook catches on the hanging ring 4 on 21 both ends of supporting square tube；
(3) when the hanging ring 4 on the supporting square tube 21 in need lifted by crane stablized by suspension hook catch on when, control
Lifting appliance gently lifts by crane, and the stockyard for being hoisted to bottom surface level is steadily put well.
It is prefabricated at next section since the supporting square tube 21 among the segmentation die station 22 is removed after the completion of handling
Before component pours, it is put into new supporting square tube 21 between the segmentation die station 22,
Wherein, in step (2), the quantity of the suspension hook is 2 times of the quantity of the hanging ring 4.
In example 2, as illustrated in figs. 5-7, it is also provided on the hanging ring 4 and 41 shape of annular anchoring structure
The similar cyclic annular position limiting structure 42 of size, it is described ring-type position limiting structure 42 on be provided with active node 421 evenly and at intervals, it is described
The cyclic annular position limiting structure 42 is separated into multiple link blocks 423, the every two adjacent link block 423 by active node 421
It is connected by the active node 421 between them, each described link block 423 can be around the active section adjacent thereto
The link block 423 of 421 rotation of point, ring-type 42 tail portion of position limiting structure is equipped with dentalation 422, wherein is set to described
The cyclic annular position limiting structure 42 is fixed on the annular anchoring structure by the active node 421 on cyclic annular 42 top of position limiting structure
On 41, by being rotatablely connected block 423, crimp the cyclic annular position limiting structure 42 to the suspension hook 5, finally by the rotation ring
The link block 423 of 42 tail portion of shape position limiting structure makes the dentation knot on the link block 423 of 42 tail portion of the cyclic annular position limiting structure
Structure 422 blocks the suspension hook 5, blocks the fixation that the suspension hook 5 realizes suspension hook 5 by the dentalation 422, guarantees that lifting is set
Stability when the standby supporting square tube 21 described in handling, preventing suspension hook 5 and hanging ring 4 to be detached from leads to handling force unbalance, prevents
The event that prefabricated components are fallen during handling occurs, and increases the safety of operation.
In conclusion the present invention is by being staggeredly combined into removable dynamic model for the supporting square tube and the segmentation die station
Platform catches on the branch by the suspension hook of lifting appliance after preparation forms and completes maintenance prefabricated components in removable die station
Directly prefabricated components can be lifted by crane after hanging ring in support square tube and transported to stockyard, since the supporting square tube fills from beginning to end
When the cushion block of the prefabricated components, therefore the work for needing to reappose cushion block in the prior art is omitted so that handling, turn
The ultrahigh in efficiency of fortune and entrucking, while also assuring the stability that prefabricated components are put, avoid handling, transhipment, dress because of component
It is damaged caused by the non-standard operation of the links such as vehicle, lifting or component is caused to crack and quality problems occur.
Those skilled in the art will be clear that the scope of the present invention is not limited to example discussed above, it is possible to carry out to it
Several changes and modification, the scope of the present invention limited without departing from the appended claims.Although oneself is through in attached drawing and explanation
The present invention is illustrated and described in book in detail, but such illustrate and describe is only explanation or schematical, and not restrictive.
The present invention is not limited to the disclosed embodiments.
Claims (7)
1. a kind of prefabricated component production die station, including bottom die station (1) and removable die station (2) it is characterized by:
The removable die station (2) is made of several supporting square tubes (21) being intertwined and segmentation die station (22), described removable
Dynamic model platform (2) is placed on the bottom die station (1), and the both ends of the bottom die station (1) and the removable die station (2) are all provided with
Have limiting device (3), prefabricated components are disposed across on the removable die station (2).
2. a kind of prefabricated component production die station according to claim 1, it is characterised in that: the bottom die station
(1) include fixed form is intersected by the lateral square tubes (12) of several vertical square tubes (11) and several can horizontal traverse
Die station frame.
3. a kind of prefabricated component production die station according to claim 1, it is characterised in that: the limiting device
It (3) include limit card slot (31) and limit card block (32), the limit card block (32) is mutually clamped with the limit card slot (31).
4. a kind of prefabricated component production die station according to claim 2 or 3, it is characterised in that: the limit
Card slot (31) is set in the vertical square tube (11) at bottom die station (1) both ends, one end of the limit card block (32)
It is set in the segmentation die station (22) of the removable die station (2), the other end is mutually clamped with the limit card slot (31).
5. a kind of prefabricated component production die station according to claim 1, it is characterised in that: in the support side
One layer of sealant is filled at gap between pipe (21) and segmentation die station (22).
6. a kind of prefabricated component production die station according to claim 1, it is characterised in that: each support
The both ends of square tube (21) are symmetrically arranged with hanging ring (4).
7. a kind of handling method for using die station such as 1~6 described in any item prefabricated component productions, it is characterised in that: packet
Include following steps:
(1) after the completion of the prefabricated components preparation, maintenance, the limit card block (32) is taken out out of the limit card slot (31)
Out；
(2) quantity for needing the supporting square tube (21) lifted by crane is determined according to the size of the prefabricated components, according to quilt
The quantity of the supporting square tube (21) of lifting determines the quantity for needing the suspension hook using lifting appliance, controls on lifting appliance
Suspension hook catches on the hanging ring (4) on the supporting square tube (21) both ends；
(3) when the hanging ring (4) on the supporting square tube (21) in need lifted by crane stablized by suspension hook catch on when, control
Lifting appliance gently lifts by crane, and the stockyard for being hoisted to bottom surface level is steadily put well.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388304.4A CN109333774B (en) | 2018-11-21 | 2018-11-21 | Die table for producing assembled prefabricated part and lifting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388304.4A CN109333774B (en) | 2018-11-21 | 2018-11-21 | Die table for producing assembled prefabricated part and lifting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109333774A true CN109333774A (en) | 2019-02-15 |
| CN109333774B CN109333774B (en) | 2023-10-31 |
Family
ID=65316466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811388304.4A Active CN109333774B (en) | 2018-11-21 | 2018-11-21 | Die table for producing assembled prefabricated part and lifting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109333774B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1759820A1 (en) * | 1968-06-11 | 1972-01-13 | Hubmann Georg | Construction element set for the production of the second shell of a wall formwork from two load-bearing prefabricated wall formworks connected to one another by parts of their reinforcement |
| US4831797A (en) * | 1986-03-10 | 1989-05-23 | Hy-Rise Scaffolding Ltd. | Concrete forming structure with A-frame |
| CN103342222A (en) * | 2013-07-16 | 2013-10-09 | 深圳市华森机电技术有限公司 | Reciprocating type conveying system and reciprocating type conveying device |
| CN103552910A (en) * | 2013-11-15 | 2014-02-05 | 上海电气电站设备有限公司 | Iron core section lifting structure |
| CN203726422U (en) * | 2014-03-28 | 2014-07-23 | 京东方光科技有限公司 | Membrane material assembly jig |
| CN105668163A (en) * | 2016-01-29 | 2016-06-15 | 中民筑友有限公司 | Prefabricated part production and transportation system |
| CN106217589A (en) * | 2016-09-13 | 2016-12-14 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components former |
| CN207105233U (en) * | 2017-06-21 | 2018-03-16 | 北京智慧云建科技有限公司 | A kind of new concrete prefabricated components punching block platform |
| CN108381749A (en) * | 2018-04-25 | 2018-08-10 | 安徽海龙建筑工业有限公司 | A kind of nonstandard stereo production lines of novel PC |
-
2018
- 2018-11-21 CN CN201811388304.4A patent/CN109333774B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1759820A1 (en) * | 1968-06-11 | 1972-01-13 | Hubmann Georg | Construction element set for the production of the second shell of a wall formwork from two load-bearing prefabricated wall formworks connected to one another by parts of their reinforcement |
| US4831797A (en) * | 1986-03-10 | 1989-05-23 | Hy-Rise Scaffolding Ltd. | Concrete forming structure with A-frame |
| CN103342222A (en) * | 2013-07-16 | 2013-10-09 | 深圳市华森机电技术有限公司 | Reciprocating type conveying system and reciprocating type conveying device |
| CN103552910A (en) * | 2013-11-15 | 2014-02-05 | 上海电气电站设备有限公司 | Iron core section lifting structure |
| CN203726422U (en) * | 2014-03-28 | 2014-07-23 | 京东方光科技有限公司 | Membrane material assembly jig |
| CN105668163A (en) * | 2016-01-29 | 2016-06-15 | 中民筑友有限公司 | Prefabricated part production and transportation system |
| CN106217589A (en) * | 2016-09-13 | 2016-12-14 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components former |
| CN207105233U (en) * | 2017-06-21 | 2018-03-16 | 北京智慧云建科技有限公司 | A kind of new concrete prefabricated components punching block platform |
| CN108381749A (en) * | 2018-04-25 | 2018-08-10 | 安徽海龙建筑工业有限公司 | A kind of nonstandard stereo production lines of novel PC |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109333774B (en) | 2023-10-31 |
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