CN109333764A - A kind of production technology of arc porcelain pile - Google Patents
A kind of production technology of arc porcelain pile Download PDFInfo
- Publication number
- CN109333764A CN109333764A CN201811358354.8A CN201811358354A CN109333764A CN 109333764 A CN109333764 A CN 109333764A CN 201811358354 A CN201811358354 A CN 201811358354A CN 109333764 A CN109333764 A CN 109333764A
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- China
- Prior art keywords
- powder
- formula rate
- oxide
- movable
- movable floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
Abstract
The present invention relates to a kind of production technologies of arc porcelain pile, score meter in proportion, including burning decrement, aluminum oxide, silica, di-iron trioxide, calcium oxide, magnesia, potassium oxide, sodium oxide molybdena and titanium dioxide, its formula is, the formula rate of the burning decrement is 4.5%, the formula rate of the aluminum oxide is 18.56%, the formula rate of the silica is 68.65%, the formula rate of the di-iron trioxide is 1.00%, the formula rate of the calcium oxide is 0.47%, the formula rate of the magnesia is 1.11%, the formula rate of the potassium oxide is 3.29%, the formula rate of the sodium oxide molybdena is 2.01%.A kind of production technology of arc porcelain pile in the case where guaranteeing that compression moulding mature technology is constant, is realized by automation arc molding machine, is not changed powder formulation structure, do not change sintering curve, the effective solution deformation problem of side radian product.
Description
Technical field
The present invention relates to Ceramic Production technical field, specially a kind of production technology of arc porcelain pile.
Background technique
Ceramics are a kind of vessel fired with clay, and all with clay and china clay both clays of different nature is former
Material, can be ceramics by implements made of the process flows such as ingredient, molding, drying, roasting, in the production process of ceramics
It will use the special shape of some arc sides.
With the prior art, the characteristics of according to the formula, to realize product cambered on side, there are bigger difficulty,
When press cloth, when powder is not easy uniform stressed caused by consistency it is different, in high-temperature calcination, not due to consistency
Equally, contraction is just different, and therefore, after firing, product largely deforms product, and yield rate is not above 20%.
Summary of the invention
The purpose of the present invention is to provide a kind of production technology of arc porcelain pile, with solve that above-mentioned background technique proposes with
The prior art, the characteristics of according to the formula, to realize product cambered on side, there are bigger difficulty, when press cloth,
Consistency caused by when powder is not easy uniform stressed is different, different due to consistency in high-temperature calcination, shrinks just
Different, therefore, after firing, product largely deforms product, the problem of yield rate is not above 20%.
To achieve the above object, the invention provides the following technical scheme: a kind of production technology of arc porcelain pile, divides in proportion
Number meter, including burning decrement (1), aluminum oxide (2), silica (3), di-iron trioxide (4), calcium oxide (5), magnesia
(6), potassium oxide (7), sodium oxide molybdena (8) and titanium dioxide (9), formula is that the formula rate of the burning decrement (1) is
4.5%, the formula rate of the aluminum oxide (2) is 18.56%, and the formula rate of the silica (3) is
68.65%, the formula rate of the di-iron trioxide (4) is 1.00%, and the formula rate of the calcium oxide (5) is 0.47%,
The formula rate of the magnesia (6) is 1.11%, and the formula rate of the potassium oxide (7) is 3.29%, the sodium oxide molybdena (8)
Formula rate be 2.01%, the formula rate of the titanium dioxide (9) is 0.26%.
Further, step 1: cloth is dropped down onto powder to turn by receiving hopper is vertical by the feeding device of material distributing machine
Longitudinal splicing of 90 degree of angle triangle projective planum belt and back shroud composition is intracavitary, and the bottom end of back shroud forms concentric circles with shaft and turns
Angle, the circular arc-shaped corner are 90 degree, and rotary angle of 90 DEG triangle projective planum belt rotates down, and the vermicelli of leading being arranged thereon is driven to hold powder
Material is declined by the speed of rotary angle of 90 DEG triangle projective planum belt, this leads the mobile speed of vermicelli and to be packed into longitudinal splicing intracavitary
Powder amount is synchronous, and the drop for making its powder longitudinally fall into splicing chamber keeps stablizing, and feeding device stops when powder falls on setting height
It is only fed, rotary angle of 90 DEG triangle projective planum belt continues to rotate, and leads vermicelli for powder through there is the back shroud of 90 degree of circular arc-shaped corners
Circular arc-shaped corner discharge, the right-angle side that the triangle projective planum belt of rotary angle of 90 DEG is parallel to movable floor carry out precompressed to powder and are tightened to
10-20 mm of thickness is laid in dump bottom plate face, rotary angle of 90 DEG triangle projective planum belt lift cylinder movement, by corner 90
Degree triangle projective planum belt and the back shroud with 90 degree of circular arc-shaped corners rise together, and away from powder, feeding device is again
Blanking, into the circulation in next period, movable floor is driven from movable floor driver to the movement of hydraulic press direction, and and cloth
The docking of Chinese herbaceous peony end floor level, at this moment, powder is sent to below the grid of movable suspension space by movable floor, movable suspension space grid cylinder
Movement drives movable suspension space grid to cover the powder on movable floor, and when movable suspension space grid cover powder, grizzly bar pushes down powder
Surface layer 2-8 millimeters of material, the frame of gratings surrounds powder, material-pushing frame driver drives funnel and base material, trolley driver drive activity
Hanging grid is sent to the die cavity of hydraulic press, top together with the powder covered, and movable floor driver returns to movable floor
Mold to initial position, hydraulic press declines for the first time, and the powder that movable suspension space grid cover is fallen into die cavity, trolley driver
Movable suspension space grid are driven to return backward, second of mold of hydraulic press declines, and material-pushing frame driver drives funnel and base material is returned backward
It returns, base-material is distributed into die cavity, completes cloth process of the raw material inside press；
Step 2: required configured raw material is placed in required press, is then pressed into type by compression moulding；
Step 3: it is dry, by suitable drying means, the resulting semi-finished product of step 1 are dried；
Step 4: radian molding machine, the semi-finished product after step 2 is dried are put into radian molding machine, by front, side
Face is sprayed water and front, side glaze spraying, then carries out positive, side ink-jet and beats, then carries out the drying of glaze line, then carries out front, side
Face glaze spraying is finally classified, is packaged by 1180 DEG C of high-temperature calcination, storage.
Compared with prior art, the beneficial effects of the present invention are: a kind of production technology of arc porcelain pile is provided with
1. molding is easy, product is not easy to deform；
2. cost is relatively low, cost performance is high；
3. being realized by automation arc molding machine in the case where guaranteeing that compression moulding mature technology is constant, not changing powder
Formulation composition, do not change sintering curve, the effective solution deformation problem of side radian product.
Detailed description of the invention
Fig. 1 is workflow structure schematic diagram of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-1 is please referred to, the present invention provides a kind of technical solution: a kind of production technology of arc porcelain pile, in proportion score
Meter, including burning decrement 1, aluminum oxide 2, silica 3, di-iron trioxide 4, calcium oxide 5, magnesia 6, potassium oxide 7, oxygen
Change sodium 8 and titanium dioxide 9, formula is the burning decrement 1, formula rate 4.5%, the aluminum oxide 2,
Formula rate is 18.56%, the silica 3, formula rate 68.65%, the di-iron trioxide 4, recipe ratio
Example is 1.00%, and the calcium oxide 5, formula rate 0.47%, the magnesia 6, formula rate 1.11% are described
Potassium oxide 7, formula rate 3.29%, the sodium oxide molybdena 8, formula rate 2.01%, the titanium dioxide 9 are matched
Square ratio is 0.26%.
Preferably, step 1: cloth is dropped down onto powder with corner by receiving hopper is vertical by the feeding device of material distributing machine
Longitudinal splicing of 90 degree of triangle projective planum belts and back shroud composition is intracavitary, and the bottom end of back shroud forms concentric circles with shaft and turns
Angle, the circular arc-shaped corner are 90 degree, and rotary angle of 90 DEG triangle projective planum belt rotates down, and the vermicelli of leading being arranged thereon is driven to hold powder
Material is declined by the speed of rotary angle of 90 DEG triangle projective planum belt, this leads the mobile speed of vermicelli and to be packed into longitudinal splicing intracavitary
Powder amount is synchronous, and the drop for making its powder longitudinally fall into splicing chamber keeps stablizing, and feeding device stops when powder falls on setting height
It is only fed, rotary angle of 90 DEG triangle projective planum belt continues to rotate, and leads vermicelli for powder through there is the back shroud of 90 degree of circular arc-shaped corners
Circular arc-shaped corner discharge, the right-angle side that the triangle projective planum belt of rotary angle of 90 DEG is parallel to movable floor carry out precompressed to powder and are tightened to
10-20 mm of thickness is laid in dump bottom plate face, rotary angle of 90 DEG triangle projective planum belt lift cylinder movement, by corner 90
Degree triangle projective planum belt and the back shroud with 90 degree of circular arc-shaped corners rise together, and away from powder, feeding device is again
Blanking, into the circulation in next period, movable floor is driven from movable floor driver to the movement of hydraulic press direction, and and cloth
The docking of Chinese herbaceous peony end floor level, at this moment, powder is sent to below the grid of movable suspension space by movable floor, movable suspension space grid cylinder
Movement drives movable suspension space grid to cover the powder on movable floor, and when movable suspension space grid cover powder, grizzly bar pushes down powder
Surface layer 2-8 millimeters of material, the frame of gratings surrounds powder, material-pushing frame driver drives funnel and base material, trolley driver drive activity
Hanging grid is sent to the die cavity of hydraulic press, top together with the powder covered, and movable floor driver returns to movable floor
Mold to initial position, hydraulic press declines for the first time, and the powder that movable suspension space grid cover is fallen into die cavity, trolley driver
Movable suspension space grid are driven to return backward, second of mold of hydraulic press declines, and material-pushing frame driver drives funnel and base material is returned backward
It returns, base-material is distributed into die cavity, completes cloth process of the raw material inside press；
Step 2: required configured raw material is placed in required press, is then pressed into type by compression moulding；
Step 3: it is dry, by suitable drying means, the resulting semi-finished product of step 1 are dried；
Step 4: radian molding machine, the semi-finished product after step 2 is dried are put into radian molding machine, by front, side
Face is sprayed water and front, side glaze spraying, then carries out positive, side ink-jet and beats, then carries out the drying of glaze line, then carries out front, side
Face glaze spraying is finally classified, is packaged by 1180 DEG C of high-temperature calcination, storage.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (2)
1. a kind of production technology of arc porcelain pile, in proportion score meter, including burning decrement (1), aluminum oxide (2), dioxy
SiClx (3), di-iron trioxide (4), calcium oxide (5), magnesia (6), potassium oxide (7), sodium oxide molybdena (8) and titanium dioxide (9),
Be characterized in that: its formula is that the formula rate of the burning decrement (1) is 4.5%, the recipe ratio of the aluminum oxide (2)
Example is 18.56%, and the formula rate of the silica (3) is 68.65%, and the formula rate of the di-iron trioxide (4) is
1.00%, the formula rate of the calcium oxide (5) is 0.47%, and the formula rate of the magnesia (6) is 1.11%, the oxygen
The formula rate for changing potassium (7) is 3.29%, and the formula rate of the sodium oxide molybdena (8) is 2.01%, and titanium dioxide (9) match
Square ratio is 0.26%.
2. a kind of production technology of arc porcelain pile according to claim 1, it is characterised in that: the following steps are included:
Step 1: cloth is dropped down onto powder with rotary angle of 90 DEG triangle by receiving hopper is vertical by the feeding device of material distributing machine
Longitudinal splicing of plane belt and back shroud composition is intracavitary, and the bottom end of back shroud forms concentric circles corner with shaft, which turns
Angle is 90 degree, and rotary angle of 90 DEG triangle projective planum belt rotates down, and drives the vermicelli of leading being arranged thereon to hold powder, by corner 90
The speed decline of triangle projective planum belt is spent, the speed for leading vermicelli movement is synchronous with the intracavitary powder amount of longitudinal splicing is packed into,
The drop for making its powder longitudinally fall into splicing chamber keeps stablizing, and feeding device stops feed, corner when powder falls on setting height
90 degree of triangle projective planum belts continue to rotate, and leading vermicelli for powder is had the circular arc-shaped corner of the back shroud of 90 degree of circular arc-shaped corners row
Out, the right-angle side that the triangle projective planum belt of rotary angle of 90 DEG is parallel to movable floor carries out precompressed to powder and is tightened to 10-20 millimeters
Thickness is laid in dump bottom plate face, and rotary angle of 90 DEG triangle is put down in the movement of rotary angle of 90 DEG triangle projective planum belt lift cylinder
Musculus cutaneus band and back shroud with 90 degree of circular arc-shaped corners rise together, away from powder, feeding device blanking again, under
The circulation in one period, movable floor driven from movable floor driver it is mobile to hydraulic press direction, and with charge car front end bottom plate
Level docking, at this moment, powder is sent to below the grid of movable suspension space by movable floor, movable suspension space grid cylinder, is driven
Movable suspension space grid cover the powder on movable floor, and when movable suspension space grid cover powder, grizzly bar pushes down powder surface layer 2-8
Millimeter, the frame of gratings surround powder, material-pushing frame driver drives funnel and base material, and trolley driver drives movable suspension space grid to connect
It is sent to the die cavity of hydraulic press, top together with the powder covered, movable floor is returned to initial position by movable floor driver,
The mold of hydraulic press declines for the first time, and the powder that movable suspension space grid cover is fallen into die cavity, and trolley driver drives movable suspension
Space grid return backward, and second of mold of hydraulic press declines, and material-pushing frame driver drives funnel and base material returns backward, by base-material cloth
Enter die cavity, completes cloth process of the raw material inside press；
Step 2: required configured raw material is placed in required press, is then pressed into type by compression moulding；
Step 3: it is dry, by suitable drying means, the resulting semi-finished product of step 1 are dried；
Step 4: radian molding machine, the semi-finished product after step 2 is dried are put into radian molding machine, by front, side
Face is sprayed water and front, side glaze spraying, then carries out positive, side ink-jet and beats, then carries out the drying of glaze line, then carries out front, side
Face glaze spraying is finally classified, is packaged by 1180 DEG C of high-temperature calcination, storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811358354.8A CN109333764A (en) | 2018-11-15 | 2018-11-15 | A kind of production technology of arc porcelain pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811358354.8A CN109333764A (en) | 2018-11-15 | 2018-11-15 | A kind of production technology of arc porcelain pile |
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| Publication Number | Publication Date |
|---|---|
| CN109333764A true CN109333764A (en) | 2019-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811358354.8A Pending CN109333764A (en) | 2018-11-15 | 2018-11-15 | A kind of production technology of arc porcelain pile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111976306A (en) * | 2020-08-17 | 2020-11-24 | 佛山希望数码印刷设备有限公司 | Ink-jet process for continuously spraying and printing upper surface and side surface digital ink-jet machine thereof |
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| CN101549522A (en) * | 2008-04-01 | 2009-10-07 | 广东新明珠陶瓷集团有限公司 | Vertical-blanking-mode material distributing machine of ceramic presser and distributing method thereof |
| US20120225768A1 (en) * | 2008-11-10 | 2012-09-06 | Ngk Insulators, Ltd. | Method for manufacturing ceramic honeycomb structure and coating material for the ceramic honeycomb structure |
| CN103351154A (en) * | 2013-07-02 | 2013-10-16 | 佛山市奥特玛陶瓷有限公司 | Thinned ceramic tile and manufacturing method thereof |
| CN106013654A (en) * | 2016-07-08 | 2016-10-12 | 安阳贝利泰陶瓷有限公司 | Corner ceramic tile, machining mold and production process thereof |
| CN206144061U (en) * | 2016-08-30 | 2017-05-03 | 天津贝利泰陶瓷有限公司 | Arc brick of borduring |
-
2018
- 2018-11-15 CN CN201811358354.8A patent/CN109333764A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101549522A (en) * | 2008-04-01 | 2009-10-07 | 广东新明珠陶瓷集团有限公司 | Vertical-blanking-mode material distributing machine of ceramic presser and distributing method thereof |
| US20120225768A1 (en) * | 2008-11-10 | 2012-09-06 | Ngk Insulators, Ltd. | Method for manufacturing ceramic honeycomb structure and coating material for the ceramic honeycomb structure |
| CN103351154A (en) * | 2013-07-02 | 2013-10-16 | 佛山市奥特玛陶瓷有限公司 | Thinned ceramic tile and manufacturing method thereof |
| CN106013654A (en) * | 2016-07-08 | 2016-10-12 | 安阳贝利泰陶瓷有限公司 | Corner ceramic tile, machining mold and production process thereof |
| CN206144061U (en) * | 2016-08-30 | 2017-05-03 | 天津贝利泰陶瓷有限公司 | Arc brick of borduring |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111976306A (en) * | 2020-08-17 | 2020-11-24 | 佛山希望数码印刷设备有限公司 | Ink-jet process for continuously spraying and printing upper surface and side surface digital ink-jet machine thereof |
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Application publication date: 20190215 |
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