CN109332021A - A kind of cyclone organic material liner structure of tape lifetime warning function - Google Patents

A kind of cyclone organic material liner structure of tape lifetime warning function Download PDF

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Publication number
CN109332021A
CN109332021A CN201811411627.0A CN201811411627A CN109332021A CN 109332021 A CN109332021 A CN 109332021A CN 201811411627 A CN201811411627 A CN 201811411627A CN 109332021 A CN109332021 A CN 109332021A
Authority
CN
China
Prior art keywords
conducting wire
signal
liner
wire
cyclone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811411627.0A
Other languages
Chinese (zh)
Inventor
孙吉鹏
王建
王磊
郑纪民
马鹏飞
王丽娟
刘佃彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weihai Haiwang Hydrocyclone Co Ltd Beijing Huayu Engineering Co Ltd Of Zh
Original Assignee
Weihai Haiwang Hydrocyclone Co Ltd Beijing Huayu Engineering Co Ltd Of Zh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weihai Haiwang Hydrocyclone Co Ltd Beijing Huayu Engineering Co Ltd Of Zh filed Critical Weihai Haiwang Hydrocyclone Co Ltd Beijing Huayu Engineering Co Ltd Of Zh
Priority to CN201811411627.0A priority Critical patent/CN109332021A/en
Publication of CN109332021A publication Critical patent/CN109332021A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/103Bodies or members, e.g. bulkheads, guides, in the vortex chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C11/00Accessories, e.g. safety or control devices, not otherwise provided for, e.g. regulators, valves in inlet or overflow ducting

Abstract

The present invention relates to solidliquid mixture separation equipment technical fields, the cyclone organic material liner structure of specifically a kind of tape lifetime warning function, it is equipped with liner ontology, it is pre-buried in liner ontology described in being characterized in that be equipped with conducting wire, the end of conducting wire is equipped with external wiring terminal, one end of external wiring terminal is connected with wire termination, the other end stretches out liner ontology and is connected with signal prior-warning device, through abrasion liner ontology when wearing up to the thickness of the liner ontology where conducting wire, conducting wire disconnection keeps conducting wire non-conductive, notify liner body wear to the pre-buried position of conducting wire eventually by signal prior-warning device, it is simple with structure, it is low in cost, reduce the labor intensity of maintenance worker, the advantages that facilitating the buying in advance of cyclone liner spare part.

Description

A kind of cyclone organic material liner structure of tape lifetime warning function
Technical field
The present invention relates to solidliquid mixture separation equipment technical field, specifically it is a kind of it is of simple structure and low cost, The labor intensity for reducing maintenance worker, facilitates the cyclone for the tape lifetime warning function of cyclone liner spare part purchased in advance to have Machine material inner lining structure.
Background technique
It is well known that hydrocyclone is a kind of very extensive general separation of purposes, classifying equipoment.It can be used for At liquid clarification, slurry concentration, solid phase particles washing, liquid phase degasification and desanding, solid phase particles classification and classification, two kinds of level-one non- The various procedures operation such as separation of mutually soluble liquids, so far in mineral processing, petroleum, chemical industry, light industry, food, environmental protection, doctor Numerous industrial departments such as medicine, weaving are widely applied.
Since the separation of hydrocyclone relies on the effect of centrifugal force field, slurries must feed cyclone with enough flow velocitys In, therefore the component contacted in cyclone with fluid will use wear-resistant material.It applies at present wear-resisting on hydrocyclone Most common inner lining material is the organic materials such as rubber, polyurethane.
Due to the concealment of cyclone inner liner location and the difference of cyclone different location tear strength, inner lining material abrasion The inspection work of situation brings great trouble using unit to cyclone.Currently used method is the descendant of equipment downtime Work dismantles each component of cyclone, manually checks the abrasion condition of inner lining material.And ultrasonic wave side thickness instrument, the coating thickness measuring of routine The automatic measuring thickness such as instrument instrument does not all have effective detection effect because liner is wrapped in steel shell.If eddy flow is specially transformed Thickness measurement sensor is embedded in cyclone by device external support steel shell, can play certain measurement effect, but overhaul it is inconvenient, The factors such as expensive, use condition requirement harshness, which all restrict, to be used and promotes.
Summary of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, provide a kind of of simple structure and low cost, reduction inspection The labor intensity for repairing worker facilitates the cyclone organic material for the tape lifetime warning function of cyclone liner spare part purchased in advance Inner lining structure.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of cyclone organic material liner structure of tape lifetime warning function is equipped with liner ontology, it is characterised in that described Pre-buried in liner ontology to be equipped with conducting wire, the end of conducting wire is equipped with external wiring terminal, one end of external wiring terminal and conductor wire end Portion is connected, and the other end stretches out liner ontology and is connected with signal prior-warning device, is led by abrasion liner ontology until wearing up to When the thickness of the liner ontology where line, conducting wire disconnection keeps conducting wire non-conductive, notifies liner sheet eventually by signal prior-warning device Body wears up to the pre-buried position of conducting wire.
Arrangement of conductors of the present invention guarantees that wear-thickness situation is identical in the same thickness plane of liner ontology.
Signal prior-warning device of the present invention is set as signal lamp or alarm, signal lamp or alarm by conducting wire with Power supply and external wiring terminal series connection, when leading to wire fracture at liner body wear to conducting wire, signal lamp or alarm work Make, liner ontology is prompted to have worn away at conducting wire.
Conducting wire of the present invention is set as conducting wire rubber or other organic conductive materials, carries out conductive.
Conducting wire of the present invention is set as conductive metallic material, carries out conductive.
Liner ontology of the present invention is set as cyclone body of feedstock, shell of column, big cone, middle cone, bocca, underflow opening Or the inner lining structure at other each positions.
Conducting wire in liner ontology of the present invention is set as lateral arrangement or is longitudinally arranged.
In liner ontology of the present invention at least provided with two groups of conducting wires, every group of conducting wire is at least provided with a conducting wire, one Bar conducting wire connects an external wiring terminal, and every group of arrangement of conductors is outer in different-thickness in the different-thickness of liner ontology Portion's connecting terminal is connected with signal prior-warning device respectively, learns that the abrasion of the conducting wire in different-thickness is disconnected by signal prior-warning device Split situation.
Signal prior-warning device of the present invention is set as wire signal processing unit, and wire signal processing unit is by signal Line, wire signal processor sum aggregate control composition, external wiring terminal is connected by signal wire with wire signal processor, wired Signal processor is connected with collection control, signal is passed to wire signal processor by signal wire, wire signal processor will Signal passes to the sending that collection control carries out pre-warning signal.
Signal prior-warning device of the present invention is set as wireless signal processing unit, and wireless signal processing unit is by wireless communication Number processor sum aggregate control composition, external wiring terminal, which is controlled by wireless signal processor with collection, to be connected, and wireless signal transfer arrives Wireless signal processor, the wireless sending for carrying out processor and signal being passed to collection control progress pre-warning signal.
The beneficial effects of the present invention are:
1, structure is simple, cheap, and processing and manufacturing difficulty is little for liner fabricates quotient;
2, detection effect is very accurate and reliable, can effectively realize the forewarning function in cyclone liner service life;
3, the service work intensity using unit worker can be greatly reduced, can provide for purchasing department and reliably purchase in advance Information reduces part warehouse storage and working efficiency.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Specific embodiment
The following further describes the present invention with reference to the drawings:
As shown in the picture, the cyclone organic material liner structure of a kind of tape lifetime warning function is equipped with liner ontology 1, special It levies and is to be embedded with conducting wire 2 in advance in the liner ontology 1, the conducting wire 2 is distributed in the same thickness plane of liner ontology 1 Interior, the end of conducting wire 2 is equipped with external wiring terminal 3, and one end of external wiring terminal 3 is connected with 2 end of conducting wire, and the other end is stretched Liner ontology 1 is connected with signal prior-warning device out, by abrasion liner ontology 1 until wearing up to the liner sheet at 2 place of conducting wire When the thickness of body 1, the disconnection of conducting wire 2 keeps conducting wire 2 non-conductive, wears up to and leads eventually by signal prior-warning device notice liner ontology 1 The pre-buried position of line 2, the signal prior-warning device are set as signal lamp or alarm, and signal lamp or alarm pass through conducting wire and electricity Source and external wiring terminal 3 are connected, when causing conducting wire 2 to be broken at liner ontology 1 wears up to conducting wire 2, signal lamp or alarm Work prompts liner ontology 1 to have worn away at conducting wire 2, and the conducting wire 2 is set as conducting wire rubber or other organic conductive materials, Conduction is carried out, the conducting wire 2 is set as conductive metallic material, carries out conduction, and the liner ontology 1 is set as cyclone charging Body, shell of column, big cone, middle cone, bocca, underflow opening or the inner lining structure at other each positions, in the liner ontology 1 Conducting wire 2 be set as lateral arrangement or be longitudinally arranged, in the liner ontology 1 at least provided with two groups of conducting wires, every group of conducting wire is extremely It is equipped with a conducting wire 2 less, a conducting wire 2 connects an external wiring terminal 3, difference of the every group of arrangement of conductors in liner ontology 1 In thickness, the external wiring terminal 3 in different-thickness is connected with signal prior-warning device respectively, is learnt by signal prior-warning device 2 wear and rupture situation of conducting wire in different-thickness, the signal prior-warning device are set as wire signal processing unit, wire signal Processing unit is made of signal wire, wire signal processor sum aggregate control, and external wiring terminal 3 passes through at signal wire and wire signal Reason device is connected, and wire signal processor is connected with collection control, and signal is passed to wire signal processor by signal wire, is had Signal is passed to the sending that collection control carries out pre-warning signal by line signal processor, and the signal prior-warning device is set as wireless signal Processing unit, wireless signal processing unit are made of wireless signal processor sum aggregate control, and external wiring terminal 3 passes through wireless signal Processor is connected with collection control, wireless signal transfer to wireless signal processor, and signal is passed to collection by wireless progress processor Control carries out the sending of pre-warning signal.
The present invention is worn up at conducting wire 2 by the liner ontology 1 of cyclone, and 2 wear and rupture of conducting wire is obtained wear-thickness Signal, and then liner ontology 1 is handled or is replaced, liner ontology 1 can be the organic materials such as polyurethane, rubber, It is also possible to the composite material of organic material or inorganic wear particle composition, the conducting wire 2 in liner ontology 1 can be linear mode Arrangement is also possible to arrange, external wiring terminal 3 can be located at the upper position of liner ontology 1 in a manner of point, can also be from Middle part and lower part are Anywhere arranged, and the present invention divides due to being embedded with conducting wire 2, the conducting wire 2 in the liner ontology 1 in advance For cloth in the same thickness plane of liner ontology 1, the end of conducting wire 2 is equipped with external wiring terminal 3, one end of external wiring terminal 3 It is connected with 2 end of conducting wire, the other end stretches out liner ontology 1 and is connected with signal prior-warning device, straight by abrasion liner ontology 1 When to the thickness for wearing up to the liner ontology 1 where conducting wire 2, the disconnection of conducting wire 2 keeps conducting wire 2 non-conductive, eventually by signal early warning Device notice liner ontology 1 wears up to the pre-buried position of conducting wire 2, and the signal prior-warning device is set as signal lamp or alarm, Signal lamp or alarm are connected by conducting wire with power supply and external wiring terminal 3, are caused when liner ontology 1 is worn up at conducting wire 2 When conducting wire 2 is broken, signal lamp or alarm work prompt liner ontology 1 to have worn away at conducting wire 2, and the conducting wire 2 is set as leading Line rubber or other organic conductive materials carry out conduction, and the conducting wire 2 is set as conductive metallic material, carry out conduction, described Liner ontology 1 is set as the interior of cyclone body of feedstock, shell of column, big cone, middle cone, bocca, underflow opening or other each positions Lining structure, the conducting wire 2 in the liner ontology 1 are set as lateral arrangement or are longitudinally arranged, in the liner ontology 1 at least Equipped with two groups of conducting wires, every group of conducting wire connects an external wiring terminal 3 at least provided with a conducting wire 2, a conducting wire 2, and every group is led Line is distributed in the different-thickness of liner ontology 1, and the external wiring terminal 3 in different-thickness is connected with signal prior-warning device respectively It connects, the 2 wear and rupture situation of conducting wire in different-thickness is learnt by signal prior-warning device, the signal prior-warning device has been set as Line signal processing apparatus, wire signal processing unit are made of signal wire, wire signal processor sum aggregate control, external wiring terminal 3 are connected by signal wire with wire signal processor, and wire signal processor is connected with collection control, by signal wire by signal Wire signal processor is passed to, signal is passed to the sending that collection control carries out pre-warning signal by wire signal processor, described Signal prior-warning device is set as wireless signal processing unit, and wireless signal processing unit is made of wireless signal processor sum aggregate control, External wiring terminal 3 is connected by wireless signal processor with collection control, wireless signal transfer to wireless signal processor, wirelessly Signal is passed to the sending that collection control carries out pre-warning signal by progress processor, has of simple structure and low cost, reduction check man The labor intensity of people, the advantages that facilitating the buying in advance of cyclone liner spare part.

Claims (10)

1. a kind of cyclone organic material liner structure of tape lifetime warning function is equipped with liner ontology, it is characterised in that described Liner ontology in it is pre-buried be equipped with conducting wire, the end of conducting wire is equipped with external wiring terminal, one end of external wiring terminal and conducting wire End is connected, and the other end stretches out liner ontology and is connected with signal prior-warning device, by abrasion liner ontology until wearing up to When the thickness of the liner ontology where conducting wire, conducting wire disconnection keeps conducting wire non-conductive, notifies liner eventually by signal prior-warning device Body wear is to the pre-buried position of conducting wire.
2. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist In the arrangement of conductors in the same thickness plane of liner ontology.
3. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist It is set as signal lamp or alarm in the signal prior-warning device, signal lamp or alarm are connect by conducting wire and power supply and outside Line terminals series connection, when leading to wire fracture at liner body wear to conducting wire, signal lamp or alarm work prompt liner sheet Body has worn away at conducting wire.
4. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist Conducting wire rubber or other organic conductive materials are set as in the conducting wire.
5. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist Conductive metallic material is set as in the conducting wire.
6. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist Cyclone body of feedstock, shell of column, big cone, middle cone, bocca, underflow opening or other each portions are set as in the liner ontology The inner lining structure of position.
7. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist Conducting wire in the liner ontology is set as lateral arrangement or is longitudinally arranged.
8. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist In the liner ontology at least provided with two groups of conducting wires, every group of conducting wire is at least provided with a conducting wire, a conducting wire connection one A external wiring terminal, external wiring terminal point of the every group of arrangement of conductors in the different-thickness of liner ontology, in different-thickness It is not connected with signal prior-warning device, the conducting wire wear and rupture situation in different-thickness is learnt by signal prior-warning device.
9. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist It is set as wire signal processing unit in the signal prior-warning device, wire signal processing unit is by signal wire, wire signal Manage device sum aggregate control composition, external wiring terminal is connected by signal wire with wire signal processor, wire signal processor and Collection control is connected, and signal is passed to wire signal processor by signal wire, signal is passed to collection by wire signal processor Control carries out the sending of pre-warning signal.
10. a kind of cyclone organic material liner structure of tape lifetime warning function according to claim 1, feature exist It is set as wireless signal processing unit in the signal prior-warning device, wireless signal processing unit is by wireless signal processor sum aggregate Control composition, external wiring terminal are connected by wireless signal processor with collection control, wireless signal transfer to wireless signal processing Device, the wireless sending for carrying out processor and signal being passed to collection control progress pre-warning signal.
CN201811411627.0A 2018-11-25 2018-11-25 A kind of cyclone organic material liner structure of tape lifetime warning function Pending CN109332021A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811411627.0A CN109332021A (en) 2018-11-25 2018-11-25 A kind of cyclone organic material liner structure of tape lifetime warning function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811411627.0A CN109332021A (en) 2018-11-25 2018-11-25 A kind of cyclone organic material liner structure of tape lifetime warning function

Publications (1)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050021246A1 (en) * 2003-06-25 2005-01-27 Timothy Olson Hydrocyclone wear-detection sensor
CN2914066Y (en) * 2006-03-03 2007-06-20 山东博润化工有限公司 Air abrasion monitoring instrument
CN200940012Y (en) * 2006-08-21 2007-08-29 中国国际海运集装箱(集团)股份有限公司 Safety inner lining, safety alarming system, and commodities circulation container
CN103442811A (en) * 2010-12-20 2013-12-11 塞克洛泰克有限公司 Hydrocyclone with wear detector
CN105636786A (en) * 2013-08-09 2016-06-01 伟尔矿物澳大利亚私人有限公司 Cyclone separator apparatus and methods of production
CN207342911U (en) * 2017-09-12 2018-05-11 威海市正昊矿山设备有限公司 A kind of cyclone of the automatic on-line detection degree of wear
CN209049569U (en) * 2018-11-25 2019-07-02 威海市海王旋流器有限公司 A kind of cyclone organic material liner structure of tape lifetime warning function

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050021246A1 (en) * 2003-06-25 2005-01-27 Timothy Olson Hydrocyclone wear-detection sensor
CN2914066Y (en) * 2006-03-03 2007-06-20 山东博润化工有限公司 Air abrasion monitoring instrument
CN200940012Y (en) * 2006-08-21 2007-08-29 中国国际海运集装箱(集团)股份有限公司 Safety inner lining, safety alarming system, and commodities circulation container
CN103442811A (en) * 2010-12-20 2013-12-11 塞克洛泰克有限公司 Hydrocyclone with wear detector
CN105636786A (en) * 2013-08-09 2016-06-01 伟尔矿物澳大利亚私人有限公司 Cyclone separator apparatus and methods of production
CN207342911U (en) * 2017-09-12 2018-05-11 威海市正昊矿山设备有限公司 A kind of cyclone of the automatic on-line detection degree of wear
CN209049569U (en) * 2018-11-25 2019-07-02 威海市海王旋流器有限公司 A kind of cyclone organic material liner structure of tape lifetime warning function

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