CN109319189A - A kind of wire and cable assembly method - Google Patents
A kind of wire and cable assembly method Download PDFInfo
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- CN109319189A CN109319189A CN201811158938.0A CN201811158938A CN109319189A CN 109319189 A CN109319189 A CN 109319189A CN 201811158938 A CN201811158938 A CN 201811158938A CN 109319189 A CN109319189 A CN 109319189A
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- Prior art keywords
- wire
- sabot
- pallet
- cable
- delivery disc
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Abstract
The invention discloses a kind of wire and cable assembly methods, the wire and cable assembly method includes the following steps: that the wire and cable product of various outer diameter by the corresponding sabot standard of the wire and cable product formation of various outer diameter, is then mounted on delivery disc according to sabot standard by (1)；(2) delivery disc of different size is formed into corresponding dress support standard again, then the delivery disc of different size is mounted on pallet according to dress support standard；(3) finally according to the pallet shape of the delivery disc of different size and different size at corresponding vanning standard, then the delivery disc of different size or pallet are mounted in container according to vanning standard.The invention enables various wire and cable products corresponding sabot, dress support and vanning standard, so that shipping capacity maximizes, shipping mass is improved, and transportation cost reduces.
Description
Technical field
The present invention relates to a kind of assembly methods, and in particular to and it is a kind of that wire and cable product is mounted on delivery disc, it will deliver goods
Disk is on pallet, by the assembly method of pallet or delivery disc on container.
Background technique
It is well known that it is the low profit class product of Peak output that wire and cable, which belongs to, longer-distance Product transport expense is accounted for
Bigger, the Product transport expense accounting especially produced is bigger, and wire and cable products export generallys use 1CC container at present
It is transported, delivery disc disk diameter lays flat tray form and shipped in 1200mm and general use below.Delivery disc disk diameter exists
The use of 1200mm or more stands up form and is shipped.Its handling technigue has the disadvantage that
(1) wire and cable product fails to form sabot standard on delivery disc, cannot cover the electric wire electricity of various outer diameter
Cable product；
(2) delivery disc disk diameter 380mm and it is below use plastics, delivery disc disk diameter 380mm with up to 1200mm and with
Under use treucher, the multiple of disk diameter constitutes 730mm, 1000mm, 1100mm, 1120mm, 1200mm, is attached separately to 730mm
(length) × 730mm (width), 1000mm (length) × 1000mm (width), 1100mm (length) × 1100mm (width), 1120mm (length) ×
On 1120mm (width), 1200mm (length) × 1200mm (width) pallet, delivery disc outer width ginseng time is uneven, and integral multiple can not reach
The maximum height of pallet, for pallet on 1CC container, the space outside pallet is still larger, and in addition pallet is sent out during transportation
Raw skidding collision may be damaged to wire and cable product；
(3) delivery disc disk diameter being stood up on container using hophornbeam disk or iron pan in 1200mm or more, disk diameter and outer width
Specification is more, and the integral multiple of outer width can not reach the maximum length of container, and the delivery disc external space is still larger.
The above deficiency will lead to that shipping capacity is small, and for shipping mass there are hidden danger, transportation cost is higher.
Summary of the invention
The present invention to solve the above-mentioned problems, to provide a kind of wire and cable assembly method.
In order to achieve the above objectives, technical scheme is as follows:
A kind of wire and cable assembly method, the wire and cable assembly method include the following steps:
It (1), then will be different according to sabot standard by the corresponding sabot standard of the wire and cable product formation of various outer diameter
The wire and cable product of outer diameter is mounted on delivery disc；
(2) delivery disc of different size is formed into corresponding dress support standard again, then according to dress support standard by different size
Delivery disc be mounted on pallet；
(3) it finally according to the pallet shape of the delivery disc of different size and different size at corresponding vanning standard, then presses
The delivery disc of different size or pallet are mounted in container according to vanning standard.
In a preferred embodiment of the invention, the external diametrical extent of the wire and cable product of various outer diameter be 2.6mm~
50mm, wherein the outer diameter spacing accuracy for the wire and cable that external diametrical extent is 2.6mm~5.0mm is 0.2mm, and outer diameter is 5.1mm
The outer diameter spacing accuracy of the wire and cable of~50.0mm is 0.5mm.
In a preferred embodiment of the invention, sabot standard includes sabot length, delivery disc-type and sabot surplus,
Sabot length: when sabot length is 100 meters, the calculating outer diameter of wire and cable is 2.6mm~12.5mm, sabot length
When being 500 meters, the calculating outer diameter of wire and cable is 2.6mm~28.0mm, when sabot length reaches maximum capacity, wire and cable
Calculating outer diameter is 8.0mm~50.0mm；
Delivery disc-type: when the disk diameter of delivery disc is 190mm~380mm, using vinyl disc, the disk diameter of delivery disc is
When 570mm~1140mm, using treucher, when the disk diameter of delivery disc is 1750mm, using hophornbeam disk or iron pan；
Sabot surplus: the sabot surplus of vinyl disc is 0~1D, and the sabot surplus for the treucher that disk diameter is 570mm is 0~2D,
The sabot surplus of hophornbeam disk or iron pan that disk diameter is 760 or more is 1D~2D, and wherein D is cable trim mean outside diameter, i.e., electric
The calculating outer diameter of cable sabot.
In a preferred embodiment of the invention,
The disk diameter of delivery disc is 190mm, 228mm, 285mm, 380mm, 570mm, 760mm, 1140mm, 1750mm.
The outer width of vinyl disc be 77.5mm, 84.5mm, 92.5mm, 102.5mm, 115.5mm, 131.5mm, 153.5mm,
184.5mm, 230.5mm, 307.5mm, sabot unit volume allow maximum bearing load to be 20N/dm3,
The outer width of treucher is 230mm, 310mm, 460mm, 660mmm, and the maximum bearing load of sabot unit volume permission is
28N/dm3,
The outer width of hophornbeam disk or iron pan is 630mm, 720mm, 820mm, 960mm, 1140mmm, its sabot unit of hophornbeam disk
Volume allows maximum bearing load to be 28N/dm3, the maximum bearing load of its sabot unit volume of iron pan permission is 40N/dm3。
In a preferred embodiment of the invention, dress support standard includes pallet specification, tray types, delivery disc and is holding in the palm
Placement status and every support height on disk,
Pallet specification: pallet length × pallet width × pallet height be 760mm × 7600mm × 125mm or 1140mm ×
1140mm×125mm；
Tray types: wood composite pallet or plastic pallet；
Delivery disc and the placement status on pallet: delivery disc disk diameter is in 1140mm and hereinafter, delivery disc is placed on pallet
State is to lay flat；
Every support height: 1055mm~1065mm or 2110mm~2130mm.
In a preferred embodiment of the invention, vanning standard includes container model, tray number and delivery disc disk
Number,
Container model: 1CC, inner space minimum dimension are as follows: container length × container width × container is high
Degree is 5867mm × 2330mm × 2261mm；
Tray number: between container length/pallet length/length space coefficient × container width/pallet width/width
Gap coefficient × container height/pallet height/height gap coefficient；
Delivery disc disk number: container length/delivery disc outer width/length space coefficient) × container width/delivery disc disk
Diameter/width gaps coefficient × container height/delivery disc disk diameter/height gap coefficient, wherein between length space coefficient and width
Gap coefficient is 1.02, and height gap coefficient is 1.06.
In a preferred embodiment of the invention, different delivery discs placement status in container is all to stand up.
In a preferred embodiment of the invention, cable averagely modifies the finishing formula of outer diameter are as follows:
DMeter=IF (DIt is flat>10,ROUND(ROUND(DIt is flat+0.75)/10*2,1)*10/2,1),IF(DIt is flat>5,ROUND(ROUND
(DIt is flat+0.4)/5,1)*5,1),ROUND(ROUND(DIt is flat+ 0.2)/2,1) * 2,1))), wherein DIt is flatFor cable mean outside diameter,
ROUND is the revision of the convention function that rounds up, and IF is logical function.Expression is meant when meeting certain condition, returns to a value, no
Then return to another value.
The beneficial effects of the present invention are:
The invention enables various wire and cable products corresponding sabot, dress support and vanning standard, so that shipping capacity
It maximizes, shipping mass improves, and transportation cost reduces.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structure chart of delivery disc；
Fig. 2 is vanning top view.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
Wire and cable assembly method provided by the invention includes the following steps:
It (1), then will be different according to sabot standard by the corresponding sabot standard of the wire and cable product formation of various outer diameter
The wire and cable product of outer diameter is mounted on delivery disc；
(2) delivery disc of different size is formed into corresponding dress support standard again, then according to dress support standard by different size
Delivery disc be mounted on pallet；
(3) it finally according to the pallet shape of the delivery disc of different size and different size at corresponding vanning standard, then presses
The delivery disc of different size or pallet are mounted in container according to vanning standard.
Wherein, wire and cable product its weight filled in step (1) should be no more than the load capacity of delivery disc.
Wherein, in step (2) delivery disc disk diameter 1140mm and hereinafter, delivery disc on pallet placement status be lay flat,
Delivery disc and cover board are placed by dress support standard on pallet, is finally carried out being packaged fixed and protection with strapping and protecting film, often
Support height is that 1055mm~1065mm is that two supports stack vanning, and every support total weight is not to be exceeded 3.0 tons, and pallet cases and unloads goods
Fork fortune is carried out by loading platform using 3.0 tons of box fork trucks.
Wherein, delivery disc different in step (3) placement status in container stands up to be horizontal, and delivery disc should be vertical as far as possible
It is placed on container center, and places below delivery disc direction of rotation the rectangular batten of 2 root longs and is fixed against delivery disc rolling,
Bundling belt one end is fixed on container side, the other end passes through on the inside of delivery disc cylinder and is fixed on container the same side, so
The handle waggle for operating bundling belt afterwards will in the container other side with same method until all tensing bundling belt
Delivery disc is fixed
Referring to Fig. 1, the delivery disc dimensional discrepancy and load capacity that step (1) provides are as follows:
Delivery disc load capacity show that formula is as follows:
G=(d1 2-d2 2)/4×k
Wherein, k is delivery disc maximum bearing load, and vinyl disc takes 20N/dm3, treucher and hophornbeam disk take 28N/dm3, iron pan
Take 40N/dm3。
In this way, each delivery disc load capacity can be immediately arrived at by above-mentioned formula.
The external diametrical extent of the wire and cable product of various outer diameter be 2.6mm~50mm, wherein external diametrical extent be 2.6mm~
The outer diameter spacing accuracy of the wire and cable of 5.0mm is 0.2mm, and between outer diameter of the outer diameter for the wire and cable of 5.1mm~50.0mm
Every precision be 0.5mm.
Sabot standard specifically includes sabot length, delivery disc-type and sabot surplus in step (1),
Sabot length: when sabot length is 100 meters, the calculating outer diameter of wire and cable is 2.6mm~12.5mm, and sabot is long
When degree is 500 meters, the calculating outer diameter of wire and cable is 2.6mm~28.0mm, when sabot reaches maximum capacity, wire and cable
Calculating outer diameter be 8.0mm~50.0mm；
Delivery disc-type: when the disk diameter of delivery disc is 190mm~380mm, using vinyl disc, the disk diameter of delivery disc is
When 570mm~1140mm, using treucher, when the disk diameter of delivery disc is 1750mm, using hophornbeam disk or iron pan；
Sabot surplus: the sabot surplus of vinyl disc is 0~1D, and the sabot surplus for the treucher that disk diameter is 570mm is 0~2D,
The sabot surplus of hophornbeam disk or iron pan that disk diameter is 760 or more is 1D~2D, and wherein D is cable trim mean outside diameter, i.e., electric
The calculating outer diameter of cable sabot.
The finishing formula of cable trim mean outside diameter are as follows:
DMeter=IF (DIt is flat>10,ROUND(ROUND(DIt is flat+0.75)/10*2,1)*10/2,1),IF(DIt is flat>5,ROUND(ROUND
(DIt is flat+0.4)/5,1)*5,1),ROUND(ROUND(DIt is flat+ 0.2)/2,1) * 2,1))), wherein D puts down as cable mean outside diameter,
ROUND is the revision of the convention function that rounds up, and IF is logical function.Expression is meant when meeting certain condition, returns to a value, no
Then return to another value.
Wherein, the disk diameter of delivery disc is 190mm, 228mm, 285mm, 380mm, 570mm, 760mm, 1140mm, 1750mm.
The outer width of vinyl disc be 77.5mm, 84.5mm, 92.5mm, 102.5mm, 115.5mm, 131.5mm, 153.5mm,
184.5mm, 230.5mm, 307.5mm, sabot unit volume allow maximum bearing load to be 20N/dm3,
The outer width of treucher is 230mm, 310mm, 460mm, 660mmm, and the maximum bearing load of sabot unit volume permission is
28N/dm3,
The outer width of hophornbeam disk or iron pan is 630mm, 720mm, 820mm, 960mm, 1140mmm, its sabot unit of hophornbeam disk
Volume allows maximum bearing load to be 28N/dm3, the maximum bearing load of its sabot unit volume of iron pan permission is 40N/dm3。
Different delivery discs placement status in container is all to stand up.
Above-mentioned sabot standard show that formula is as follows:
(1) vinyl disc: p=int ((d1-d2)/(2DMeter)), int is the function (i.e. integer value) being rounded to result；Disk diameter is
570mm treucher: p=int ((d1-d2)/(2DMeter)) or p=int (((d1-d2)/2-DMeter)/DMeter), int is the letter being rounded to result
Number (i.e. integer value)；Disk diameter is 760mm and the above treucher, hophornbeam disk and iron pan: p=int (((d1-d2)/2-DMeter)/DMeter),int
For the function (i.e. integer value) being rounded to result；
(2) n=int (0.95 × l2/DMeter), int is the function (i.e. integer value) being rounded to result；
(3) h=d2+2DMeter×p；
(4)L1=π pn (d2+pDMeter)。
The parameter of above-mentioned sabot standard is as follows:
Wherein, bending radius is the multiple that cable sabot calculates outer diameter.
In this way, the application can directly obtain corresponding sabot rule according to the wire and cable of various outer diameter by above-mentioned formula
Lattice.
Dress support standard includes pallet specification, tray types, delivery disc and placement status and every support height on pallet.
Pallet specification: pallet length × pallet width × pallet height be 760mm × 7600mm × 125mm or 1140mm ×
1140mm×125mm；
Tray types: wood composite pallet or plastic pallet；
Delivery disc and the placement status on pallet: delivery disc disk diameter is in 1140mm and hereinafter, delivery disc is placed on pallet
State is to lay flat；
Every support height: 1055mm~1065mm or 2110mm~2130mm.
Vanning standard includes container model, tray number and delivery disc disk number,
Container model: 1CC, inner space minimum dimension are as follows: container length × container width × container is high
Degree is 5867mm × 2330mm × 2261mm；
Tray number: between container length/pallet length/length space coefficient × container width/pallet width/width
Gap coefficient × container height/pallet height/height gap coefficient；
Delivery disc disk number: container length/delivery disc outer width/length space coefficient) × container width/delivery disc disk
Diameter/width gaps coefficient × container height/delivery disc disk diameter/height gap coefficient, wherein between length space coefficient and width
Gap coefficient is 1.02, and height gap coefficient is 1.06.
Dress support standard show that formula is as follows:
H=L1×P+c+t；
X=a/d1×P；
V=a × b × H.
Vanning standard show that formula is as follows:
N=int ((A/a/1.02) × (B/b/1.02) × (C/c/1.06)), int are (i.e. whole for the function being rounded to result
Numerical value), 1.02 be length space coefficient and width gaps coefficient, and 1.06 be height gap coefficient；
X=x × N；
V=v × N.
The parameter of dress support standard and standard of casing is as follows:
In addition, according to product delivery sabot, dress support, the actual conditions of vanning, vanning standard is also possible to various dresses in Fig. 2
The combination of support standard and vanning standard.
In this way by above-mentioned formula, the application can directly obtain corresponding dress support standard according to the delivery disc of different size,
Corresponding vanning standard is directly obtained according to the delivery disc of different size or pallet.
Pass through the calculating and value of above-mentioned formula in this way, so that various wire and cable products have corresponding sabot, dress support
And vanning standard, it may make shipping capacity to maximize, shipping mass is higher, and transportation cost is lower.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (8)
1. a kind of wire and cable assembly method, which is characterized in that the wire and cable assembly method includes the following steps:
(1) by the corresponding sabot standard of the wire and cable product formation of various outer diameter, then according to sabot standard by various outer diameter
Wire and cable product be mounted on delivery disc；
(2) delivery disc of different size is formed into corresponding dress support standard again, then according to dress support standard by the friendship of different size
Tray is mounted on pallet；
(3) finally according to the pallet shape of the delivery disc of different size and different size at corresponding vanning standard, then according to dress
The delivery disc of different size or pallet are mounted in container by case standard.
2. a kind of wire and cable assembly method according to claim 1, which is characterized in that the wire and cable of various outer diameter produces
The external diametrical extent of product is 2.6mm~50mm, wherein external diametrical extent is the outer diameter spacing accuracy of the wire and cable of 2.6mm~5.0mm
For 0.2mm, and the outer diameter spacing accuracy for the wire and cable that outer diameter is 5.1mm~50.0mm is 0.5mm.
3. a kind of wire and cable assembly method according to claim 1, which is characterized in that sabot standard includes that sabot is long
Degree, delivery disc-type and sabot surplus,
Sabot length: when sabot length is 100 meters, the calculating outer diameter of wire and cable is 2.6mm~12.5mm, and sabot length is
At 500 meters, the calculating outer diameter of wire and cable is 2.6mm~28.0mm, when sabot length reaches maximum capacity, the meter of wire and cable
Calculation outer diameter is 8.0mm~50.0mm；
Deliver goods disc-type: when the disk diameter of delivery disc is 190mm~380mm, using vinyl disc, the disk diameter of delivery disc be 570mm~
When 1140mm, using treucher, when the disk diameter of delivery disc is 1750mm, using hophornbeam disk or iron pan；
Sabot surplus: the sabot surplus of vinyl disc is 0~1D, and the sabot surplus for the treucher that disk diameter is 570mm is 0~2D, disk diameter
It is 1D~2D for 760 or more hophornbeam disk or the sabot surplus of iron pan, wherein D is cable trim mean outside diameter, i.e. cable fills
The calculating outer diameter of disk.
4. a kind of wire and cable assembly method according to claim 3, which is characterized in that
The disk diameter of delivery disc be 190mm, 228mm, 285mm, 380mm, 570mm, 760mm, 1140mm, 1750mm,
The outer width of vinyl disc be 77.5mm, 84.5mm, 92.5mm, 102.5mm, 115.5mm, 131.5mm, 153.5mm,
184.5mm, 230.5mm, 307.5mm, sabot unit volume allow maximum bearing load to be 20N/dm3。
The outer width of treucher is 230mm, 310mm, 460mm, 660mmm, and sabot unit volume allows maximum bearing load to be 28N/
dm3。
The outer width of hophornbeam disk or iron pan is 630mm, 720mm, 820mm, 960mm, 1140mmm, its sabot unit volume of hophornbeam disk
Allowing maximum bearing load is 28N/dm3, the maximum bearing load of its sabot unit volume of iron pan permission is 40N/dm3。
5. a kind of wire and cable assembly method according to claim 1, which is characterized in that dress support standard includes pallet rule
Lattice, tray types, delivery disc and placement status and every support height on pallet,
Pallet specification: pallet length × pallet width × pallet height be 760mm × 7600mm × 125mm or 1140mm ×
1140mm×125mm；
Tray types: wood composite pallet or plastic pallet；
Delivery disc and the placement status on pallet: delivery disc disk diameter is in 1140mm and hereinafter, delivery disc placement status on pallet
To lay flat；
Every support height: 1055mm~1065mm or 2110mm~2130mm.
6. a kind of wire and cable assembly method according to claim 1, which is characterized in that vanning standard includes container type
Number, tray number and delivery disc disk number,
Container model: 1CC, inner space minimum dimension are as follows: container length × container width × container height is
5867mm×2330mm×2261mm；
Tray number: container length/pallet length/length space coefficient × container width/pallet width/width gaps system
Number × container height/pallet height/height gap coefficient；
Delivery disc disk number: container length/delivery disc outer width/length space coefficient) × container width/delivery disc disk diameter/wide
Gap factor × container height/delivery disc disk diameter/height gap coefficient is spent, wherein length space coefficient and width gaps coefficient
It is 1.02, height gap coefficient is 1.06.
7. a kind of wire and cable assembly method according to claim 1, which is characterized in that different delivery discs are in container
Middle placement status is all to stand up.
8. a kind of wire and cable assembly method according to claim 3, which is characterized in that cable averagely modifies repairing for outer diameter
Whole formula are as follows:
DMeter=IF (DIt is flat>10,ROUND(ROUND(DIt is flat+0.75)/10*2,1)*10/2,1),IF(DIt is flat>5,ROUND(ROUND(DIt is flat+
0.4)/5,1)*5,1),ROUND(ROUND(DIt is flat+ 0.2)/2,1) * 2,1))), wherein DIt is flatFor cable mean outside diameter, ROUND is
Round up revision of the convention function, and IF is logical function.Expression is meant when meeting certain condition, is returned to a value, is otherwise returned
Another value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811158938.0A CN109319189A (en) | 2018-09-30 | 2018-09-30 | A kind of wire and cable assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811158938.0A CN109319189A (en) | 2018-09-30 | 2018-09-30 | A kind of wire and cable assembly method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109319189A true CN109319189A (en) | 2019-02-12 |
Family
ID=65265120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811158938.0A Pending CN109319189A (en) | 2018-09-30 | 2018-09-30 | A kind of wire and cable assembly method |
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| CN101962139A (en) * | 2010-09-15 | 2011-02-02 | 远东电缆有限公司 | Cable delivery disc and lifting mode thereof |
| CN204096250U (en) * | 2014-08-25 | 2015-01-14 | 上海元泰达轨道交通设备有限公司 | There is the mobile pallet of blocking device |
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Application publication date: 20190212 |
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