CN109316888A - It is a kind of for being cut by laser and the dust collecting process and equipment of welding field - Google Patents
It is a kind of for being cut by laser and the dust collecting process and equipment of welding field Download PDFInfo
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- CN109316888A CN109316888A CN201811400994.0A CN201811400994A CN109316888A CN 109316888 A CN109316888 A CN 109316888A CN 201811400994 A CN201811400994 A CN 201811400994A CN 109316888 A CN109316888 A CN 109316888A
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
The present invention provides a kind of for being cut by laser and the dust collecting process of welding field, including spray phase, whirlwind water smoking and electrostatic precipitation stage, the gas dust content of discharge is set to reach 0.02mg/m3 or less, a kind of cleaner is provided simultaneously, including spraying cleaning module, unpowered whirlwind dewatering module, electrostatic precipitation module and automatically cleaning module, the air inlet is connected on spray cleaning module, spray cleaning module is communicated with the bottom of unpowered whirlwind dewatering module, the air-flow entered by air inlet enters unpowered whirlwind dewatering module by spray cleaning module, the top of the unpowered whirlwind dewatering module is communicated with the top entry end of electrostatic precipitation module.The present invention cleverly uses multilayer insulating panel to form a complete gas passage, to control the flow direction of gas, not set any airflow line in whole device, reduce using and installing for pipeline, whole equipment structure is simple, dust processing is carried out using mode of the water spray in conjunction with electrostatic precipitation simultaneously, purification efficiency is high.
Description
Technical field
The present invention relates to dedusting technology field, in particular to it is a kind of for be cut by laser and the dust collecting process of welding field and
Equipment.
Background technique
Dust pollution in current industrial environment mainly has following occasion, and metal plate is cut by laser the cigarette that blanking generates
Dirt, the metallic dust that metal plate polishing operation generates, laser and human weld generate weldering cigarette, the flue dust that laser cutting leather generates
Deng;For purified industrial environment, employee's health is protected, a variety of industrial dedusting technologies occurs;
Currently, applying to be cut by laser the most technology of dust removal field to be dry filter dedusting technology, that is, use strainer or filter
Bag is filtered processing to the dust particle of different-grain diameter size, to achieve the purpose that purify air.
Such as the following figure, with the operation of induced draft fans, air enters equipment on the right of equipment, after first passing around strainer filtering,
Purified air device for transferring, since Dust Capacity is very big, after equipment runs a bit of time, strainer is easy for blocking, it is necessary to
Carry out deashing processing, with the air pressure moment impact strainer of fast powerful, makes big on strainer so devising pulse cleaning system
Part large dust particle falls to disposal box, and strainer is enable to continue to use
There are three serious defects for prior art:
It is used together first, pulse cleaning system needs to be equipped with an air compressor, energy consumption is very high, and increases
Additional equipment cost and using area.
Second, strainer material is more demanding, and manufacturing cost is high since strainer needs to bear powerful air pressure impact;Pulse
Blowback can not completely remove remaining molecule dust in strainer, so that the little particle dust in strainer is cumulative, directly
The dust containing capacity upper limit value for reaching strainer, causes strainer to fail, and needs to change strainer (generally half a year or 1 year), so that equipment
It is very high to continue operation cost.
Third, dry dust removal is easy to so that a large amount of dust is gathered in strainer and dust box, dust concentration is very high,
Part combustible dust easily generates explosion danger, it is necessary to design explosion-protection equipment.
Summary of the invention
In order to overcome the drawbacks of the prior art, the present invention provides a kind of for being cut by laser and the dust collecting process of welding field
And equipment.
To achieve the goals above, the present invention the following technical schemes are provided:
It is a kind of for being cut by laser and the dust collecting process of welding field, including spray phase, whirlwind water smoking and electrostatic
The dedusting stage makes the gas dust content of discharge reach 0.02mg/m3.
Preferably, the technique the following steps are included:
1) spray bucket one is entered by air inlet containing dusty gas, carries out preliminary spray process by water spray;
2) gas after preliminary spray process enters spray bucket two and is rinsed again, makes big dust particles and water in gas
Mist combines, and falls in bottom water tank;
3) air-flow Jing Guo spray process enters unpowered tornado evaporator, is carried out dehydrating to air-flow;
4) dewatered gas enters electrostatic precipitation module, is collected the fine solid particle in air-flow using electrostatic precipitation mode
Processing, last gas device for transferring.
Preferably, by the way that after unpowered tornado evaporator, the relative humidity of air-flow out is reduced in the step 3)
90% or so.
It is a kind of for being cut by laser and the cleaner of welding field, including spray cleaning module, the dehydration of unpowered whirlwind
Module, electrostatic precipitation module and automatically cleaning module, the air inlet are connected on spray cleaning module, spray cleaning module and nothing
The bottom of power whirlwind dewatering module communicates, and the air-flow entered by air inlet enters unpowered whirlwind by spray cleaning module and takes off
The top of water module, the unpowered whirlwind dewatering module is communicated with the top entry end of electrostatic precipitation module, and process is unpowered
The air-flow of whirlwind dewatering module enters electrostatic precipitation module, and the outlet end of the electrostatic precipitation module is connected to equipment air outlet.
Preferably, the cleaner is rectangular parallelepiped structure, internal to be divided by multiple partitions to spray clearly
Clean module, unpowered whirlwind dewatering module and electrostatic precipitation module;The cuboid dress cleaner is divide into upper part and lower part, under
Portion is uncovered water tank, i.e. containment portion, the spray cleaning module, unpowered whirlwind dewatering module and electrostatic precipitation module distribution
In lower part, top is top fan housing, i.e. vent portion.
Preferably, including coaming plate, bottom plate, partition one, partition two, top fan housing, water tank one, water tank two, spray pipeline and
Automatically cleaning pipeline, the coaming plate and bottom plate form the uncovered water tank of sealing, are internally provided with partition one and partition two, are separated
As the rectangular body region of five vertical directions, installation spray cleaning module, unpowered whirlwind are dehydrated mould respectively in five regions
Block and electrostatic precipitation module, five sections bottoms communicate, and the coaming plate side is equipped with water tank one and water tank two, the water tank one
It is communicated with water tank two with uncovered water tank bottom, inside placement shower water, the bottom of the partition one and partition two is immersed the water surface and set
It sets;The uncovered tank top is equipped with top fan housing, and the closing of uncovered water tank is become a rectangular parallelepiped structure, the top fan housing
Region six, region seven and region eight, the six face area of region are separated by fan housing plate one, fan housing plate two and fan housing plate three
The top in domain one, two, seven face region three of region, eight face region four and five of region, the top fan housing is equipped with air outlet, institute
It states air outlet and is located at region seven and face region three.
Preferably, region one and region two are built-in in the uncovered water tank sprays cleaning module, in region one and region two
It is respectively equipped with spray bucket two and spray bucket one, the spray bucket two is fixed on the inside of sidewall of the bottom plate with spray bucket one, two sprays
It is fixed on the horizontal connecting plate that sidewall of the bottom plate extends at the top of leaching bucket, the spray bucket one side wall opens up air inlet, described
Air inlet vertical base plate side wall, towards plate outer side;
The region three is gas discharging area, and top face region seven, region seven is equipped with air outlet;
Region four is unpowered whirlwind dewatering module, and the unpowered whirlwind dewatering module includes unpowered whirlwind dehydration
Device is fixedly mounted in the support plate one that sidewall of the bottom plate extends, and is offered in support plate one and unpowered tornado evaporator
The bottom of the circular hole of bottom air outlet same size, the unpowered tornado evaporator is communicated with the bottom of spray bucket two;
Region five is electrostatic precipitation module, and the electrostatic precipitation module is mounted on the support plate two that sidewall of the bottom plate extends
On, offer the square hole with electrostatic precipitation module bottom air outlet same size in the support plate two, the support plate one with
Support plate two is fixed on partition two and coaming plate, and junction is all tightly connected.
Preferably, the sidewall bottom of the uncovered water tank is set there are two kidney slot, and two kidney slots outsides respectively correspond water
It is respectively fixed with water pump one and water pump two in case one and water tank two, the water tank one and water tank two, is equipped on the water pump one
Spray piping, spray piping extend to its top on the outside of uncovered box, and the spray piping free end is equipped with spray head one
With spray head two, face sprays bucket one and spray bucket two respectively;Automatically cleaning pipeline, automatically cleaning pipeline edge are connected on the water pump two
Its top is extended on the outside of uncovered box, the end of the automatically cleaning pipeline exports face electrostatic precipitation module;
Liquid-level floater is installed, the liquid-level floater is fixed on the outside of uncovered water tank, the spray tube in the water tank one
Road is fixed on the outside of uncovered water tank and top fan housing by spray piping fixed plate, and the automatically cleaning pipeline passes through automatically cleaning pipeline
Fixed plate is fixed on the outside of uncovered water tank and top fan housing.
Preferably, the coaming plate is U-shaped structure, forms three surface side walls of uncovered water tank, and the bottom plate is L-type structure, shape
At another side wall of uncovered water tank and bottom surface;The partition one is U-shaped structure, and partition two is level board, and partition two is fixed vertically
On the groove lateral wall of partition one, the partition one is flushed with the top of partition two with uncovered tank top, the partition one
The underwater of uncovered water tank is immersed with the bottom of partition two;
Two circular holes are opened up on the connecting plate that the sidewall of the bottom plate extends, and a spray bucket, the connection are respectively set in circular hole
Plate is fixed on the top of partition one Yu one face side wall of coaming plate, uncovered water tank and top fan housing is separated, the branch on the connecting plate
Fagging one and support plate two are fixed on the inside of partition two and coaming plate, and uncovered water tank is divided into two parts up and down;
The fan housing plate one is located at same perpendicular with fan housing plate three, is fixed on side of the connecting plate far from air inlet vertically
On wall, fan housing plate two is fixed on vertically on two side wall of partition between region two and region three;The fan housing plate two and fan housing plate
Three surround region seven, fan housing plate one, fan housing plate two and coaming plate forming region eight.
Preferably, the outside of the uncovered water tank and top fan housing is equipped with electric cabinet, and the electric cabinet is equipped with man-machine behaviour
Make interface, warning lamp to be installed at the top of the electric cabinet;The automatically cleaning pipeline fixed plate is distributed in spray piping fixed plate
Electric cabinet two sides;
The uncovered water tank bottom is equipped with more reinforcing ribs, and the uncovered water tank bottom is equipped with castor.
Beneficial effect of the invention is that the present invention is directed to improve the defect of above-mentioned prior art, with it is low at
This, low energy consumption, the mode of no material consumption solves the problems, such as dust purification, and the dust for improving equipment safety in operation and equipment is net
Change efficiency;
1. without strainer, without being equipped with pulse cleaning system;
2. electrostatic precipitation module can restore original state after water punching cleaning, no replacement is required consumptive material;
The road ③Qian water sprays beautiful jade processing, greatly reduces the risk of dust explosion;
This equipment cleverly uses multilayer insulating panel to form a complete gas passage, to control the flow direction of gas, entirely
Not set any airflow line in device, reduces using and installing for pipeline, and whole equipment structure is simple, and purification efficiency is high.
Detailed description of the invention
Fig. 1 is the perspective view of structure of the invention.
Fig. 2 is the three-dimensional structure diagram of another angle of the present invention.
Fig. 3 is schematic diagram of internal structure of the present invention.
Fig. 4 is the perspective view of another angle of internal structure of the present invention.
Fig. 5 is the three-dimensional structure diagram of fan housing at the top of the present invention.
Fig. 6 is the bottom view of Fig. 5.
Fig. 7 is the decomposition diagram of uncovered water tank of the present invention.
Fig. 8 is the structural schematic diagram of bottom plate of the present invention.
Fig. 9 is structure of the invention bottom view.
Figure label:
1, air outlet;2, top fan housing;201, region six;202, region seven;203, region eight;3, air inlet;4, uncovered
Water tank;401, region one;402, region two;403, region three, 404, region four;405, region five;5, water tank one;6, water tank
Two;7, electric cabinet;8, operation interface;9, drain valve;10, spray piping fixed plate;11, spray piping;12, hydraulic ball valve;
13, automatically cleaning pipeline fixed plate;14, automatically cleaning pipeline;15, reinforcing rib;16, castor;17, warning lamp;18, spray head one;
19, spray head two;20, unpowered tornado evaporator;21, partition one;22, water pump one;23, water pump two;24, electrostatic precipitator;
25, partition two;26, fan housing plate one;27, fan housing plate two;28, fan housing plate three;29, coaming plate;30, kidney slot;31, bucket one is sprayed;
32, bottom plate;33, bucket two is sprayed;34, connecting plate;35, support plate two;36, support plate one.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
It is a kind of for being cut by laser and the dust collecting process of welding field, including spray phase, whirlwind water smoking and electrostatic
The dedusting stage makes the gas dust content of discharge reach 0.02mg/m3.
Preferably, the technique the following steps are included:
1) spray bucket one is entered by air inlet containing dusty gas, carries out preliminary spray process by water spray;
2) gas after preliminary spray process enters spray bucket two and is rinsed again, makes big dust particles and water in gas
Mist combines, and falls in bottom water tank;
3) air-flow Jing Guo spray process enters unpowered tornado evaporator, is carried out dehydrating to air-flow;
4) dewatered gas enters electrostatic precipitation module, is collected the fine solid particle in air-flow using electrostatic precipitation mode
Processing, last gas device for transferring.
As shown in figs 1-9, a kind of for being cut by laser and the cleaner of welding field, including spray cleaning module, nothing
Power whirlwind dewatering module, electrostatic precipitation module and automatically cleaning module, the air inlet are connected on spray cleaning module, spray
Cleaning module is communicated with the bottom of unpowered whirlwind dewatering module, and the air-flow entered by air inlet enters by spray cleaning module
Unpowered whirlwind dewatering module, the top of the unpowered whirlwind dewatering module and the top entry end phase of electrostatic precipitation module
It is logical, enter electrostatic precipitation module, the outlet end connection of the electrostatic precipitation module by the air-flow of unpowered whirlwind dewatering module
To equipment air outlet.
As shown in Figure 1, including uncovered water tank 4, top fan housing 2, water tank 1, water tank 26, air inlet 3, air outlet 1 and electricity
Case 7 is controlled, the top fan housing 2 is mounted on the top of uncovered water tank 4, the rectangular parallelepiped structure of a sealing is collectively formed, in uncovered
Distribution spray cleaning module, unpowered whirlwind dewatering module and electrostatic precipitation module, 4 side of uncovered water tank inside water tank 4
Equipped with air inlet 3, the top of top fan housing 2 is equipped with air outlet 1, and convenient for the disengaging of air-flow, the other side of the uncovered water tank 4 is set
There are water tank 1 and water tank 26, the water tank 1 and water tank 26, is communicated with 4 bottom of uncovered water tank, the water tank 1 and water tank
26, top is equipped with electric cabinet 7, and the electric cabinet 7 is fixed on the outside of rectangular parallelepiped structure.
As Figure 7-9, the uncovered water tank 4 is formed by coaming plate 29 and the combination of bottom plate 32, internal to pass through partition 1
It is separated to form vertical region one to five with partition 2 25, it is de- to install spray cleaning module, unpowered whirlwind respectively in five regions
Water module and electrostatic precipitation module, five sections bottoms communicate;In the uncovered water tank 4 built in region 1 and region 2 402
Cleaning module is sprayed, spray bucket 2 33 and spray bucket 1 are respectively equipped in region 1 and region 2 402;The region three
It is communicated with air outlet 1, unpowered whirlwind dewatering module is installed in the region four, is equipped with electrostatic precipitation in the region five
Module.
The coaming plate 29 is U-shaped structure, forms three surface side walls of uncovered water tank 4, and bottom plate 32 is L-type structure, forms uncovered
The another side side wall of water tank 4 and bottom surface, the partition 1 are fixed on inside uncovered water tank 4 straight down with partition 2 25, and two
The top of a partition is flushed with the top of uncovered water tank 4, and there are a fixed gaps with uncovered water tank 4 for bottom;32 direction of bottom plate
Uncovered water tank 4 internally extends connecting plate 34, offers two circular holes on the connecting plate 34, in circular hole fixed spray bucket 1 with
Spray bucket 2 33;The support plate 1 and support plate 2 35 of bending, the support plate one are each extended over out on the connecting plate 34
36 are equipped with circular hole, and unpowered tornado evaporator 20 is fixed on circular hole, and the support plate 2 35 is equipped with square hole, fixes on square hole
Electrostatic precipitator 24 is equipped with partition 1, spray bucket 1 and spray bucket two between the support plate 1 and support plate 2 35
Partition 2 25 is equipped between 33, top communicates, and partition 2 25 will spray bucket 2 33 and separate with air outlet 1;The air inlet 3 connects
It passes to inside spray bucket 1.
As seen in figs. 5-6, the top fan housing 2 is hollow rectangular parallelepiped structure, and inside is equipped with fan housing plate 1, fan housing plate
2 27 and fan housing plate 3 28, top fan housing 2 is divided for region 6 201, region 7 202 and region 8 203, the region 6 201
Face region 1 and region 2 402,7 202 face region 3 403 of region, 8 203 face region 4 404 of region and region
5 405, the top of the top fan housing 2 is equipped with air outlet 1, and the air outlet 1 is located at region 7 202 and face region three
403。
4 sidewall bottom of uncovered water tank is set there are two kidney slot 30, respectively corresponds water tank 1 on the outside of two kidney slots 30
With water tank 26, it is respectively fixed with water pump 1 and water pump 2 23 in the water tank 1 and water tank 26, on the water pump 1
Spray piping 11 is installed, spray piping 11 extends to 4 top of uncovered box on the outside of uncovered box, the spray piping 11 by
Spray piping fixed plate 10 is fixed on 4 outside of uncovered box, and 11 free end of spray piping is equipped with spray head 1 and spray
Head 2 19 is drenched, respectively face spray bucket 1 and spray bucket 2 33, liquid-level floater 12 is installed in the water tank 1, it is described
Liquid-level floater 12 is fixed on 4 outside of uncovered water tank;Automatically cleaning pipeline 14, the automatically cleaning pipeline 14 are connected on the water pump 2 23
4 top of uncovered box is extended on the outside of uncovered box 4, the automatically cleaning pipeline 14 is fixed on by automatically cleaning pipeline fixed plate 13
4 outside of uncovered box, the end of the automatically cleaning pipeline 14 export face electrostatic precipitation module.
The outside of the uncovered water tank 4 and top fan housing 2 is equipped with electric cabinet 7, and the electric cabinet 7 is equipped with operation interface 8,
Warning lamp 17 is installed at the top of the electric cabinet 7.
4 bottom of uncovered water tank is equipped with more reinforcing ribs 15, and 4 bottom of uncovered water tank is equipped with castor 16.
4 bottom of uncovered water tank is equipped with drain valve 9.
The all seamless connections in junction of each component in the cleaner, the spray bucket 1, spray bucket two
33, unpowered tornado evaporator 20 and electrostatic precipitator 24 are entirely located on the water surface inside uncovered box 4.
The present invention is further described with working principle with reference to the accompanying drawing.
Water is injected in uncovered water tank 4 and water tank 1 and water tank 26, liquid level is detected by liquid-level floater 12, is that liquid level reaches
To designated position, partition 1 immerses the water surface hereinafter, five sections bottoms of uncovered water tank 4 are sealed by liquid level with partition 2 25 at this time
Extremely, make gas that can not circulate by the lower partition;
Air inlet is set on region 2 402, and partition 1, two sections bottoms are equipped between region 2 402 and region 1
By water-stop, top is connected to by region 6 201, region 1 and 4 404 top of region by support plate 1, connecting plate 34 and
Fan housing plate 1 seals, and bottom is equipped with channel on the water surface, can be for gas to pass through, is equipped between region 4 404 and region 5 405
Partition 2 25, two sections bottoms are connected to by water-stop, top by region 8 203, between 5 405 top of region and region 3 403
Equipped with fan housing plate 3 28, two regions are separated, two sections bottoms communicate on the water surface, can be for gas to pass through, whole equipment passes through
Inner space is isolated to form multiple modules and a whole gas circulation passage with fan housing plate for multiple partitions, and gas is by air inlet
3 enter region 2 402, enter region 4 404 along its bottom behind region 1 into region 1 along region 6 201
Bottom, gas, which passes through, enters region 5 405 from its top discharge along region 8 203 behind region 4 404, after from 5 405 bottom of region
Portion is discharged into region 3 403, and region 3 403 is connected to region 7 202, directly 1 row of air outlet from 7 202 top of region
Out;
It is equipped with water pump 1 in water tank 1, connects spray piping 11 on water pump 1, by water pump 1 by water tank 1
Interior water extraction is sent into region 1 and region 2 402 along spray piping 11, carries out spray process to gas;It is set in water tank 26
There is water pump 2 23, connect automatically cleaning pipeline 14 on water pump 2 23, is extracted the water in water tank 26 along automatically cleaning out by water pump 2 23
Pipeline 14 is sent into region 5 405, carries out cleaning treatment to electrostatic precipitation module;
Entire process flow is as follows:
After gas containing dust is from equipment air inlet 3 into spray bucket 1, due to special closed Duct design, so that
Air-flow can only move to from bottom to top spray bucket 1 from the bottom of spray bucket 1 and be connected to chamber with above spray bucket 2 33, i.e.,
Region 6 201 have passed through the once flushing of the water mist in spray bucket 1;Then, air-flow is after being connected to chamber, from spray bucket two
33 top enters, and passes through spray bucket 2 33, by the secondary flushing of the water mist in spray bucket 2 33;By this two
After road rinses, the big dust particles in air-flow in conjunction with water mist, fall to the bottom of uncovered water tank 4, and dust has obtained one
Secondary primary purifying is only left subtle particulate matter, at this point, airflow humidity increases very much;
Air-flow after spray is reached under unpowered tornado evaporator 20 by spraying the bottom air duct of bucket 2 33
Side is entered by the lower section of unpowered tornado evaporator 20, from bottom to top by unpowered tornado evaporator 20, air-flow out
Humidity is reduced to relative humidity 90% or so, and such air-flow enters electrostatic precipitation module, subtle powder using region 8 203
Dirt particle is constantly collected by the collecting plate of electrostatic field under the action of powerful high-voltage electrostatic field, leaves electrostatic precipitation module
Gas in dust collect clean by complete, be discharged through region 3 403 and region 7 202 along top outlet inlet 1 after
Equipment thereby realizes being fully cleaned up for dust;
Furthermore the air-flow of relative humidity 90% or so generates the negative oxygen ion beneficial to human body by electrostatic field energy, so that from
The air that air outlet comes out becomes especially pure and fresh.
It is (general when the Dust Capacity of collection reaches certain thickness since electrostatic precipitation module constantly collects dust particles
It is 8-10 hours), the dedusting module of electrostatic must be just rinsed, at this moment PLC control system is by blower and electrostatic precipitation mould
Block simultaneously closes off, and starts water pump 2 23, water flow flows into the spray head above electrostatic precipitation module by automatically cleaning pipeline 14, to quiet
Electric precipitation module is got express developed, and after 15s, flushing terminates, and at this moment blower is again started up, using air-flow to electrostatic precipitation module
It carries out strength to air-dry, the electrostatic precipitation module after air-drying, which is again turned on, to be worked normally.
The water that whole equipment uses is recirculated water, is pulled water out by water pump 1 and water pump 2 23 and carries out spray and cleaning
Reason, after return to uncovered water tank 4, uncovered water tank 4 is connected to water tank 1 and water tank 26 by waist-shaped hole 30, keep inside and outside water
Face height is consistent.
The bottom of uncovered water tank 4 is equipped with drain valve 9, arrives after a certain period of time in equipment work, by opening drain valve 9 come more
Water in exchange device.
One critically important parameter of dust is exactly the specific resistance value of dust, this parameter directly affects dust by electrostatic
The complexity of field absorption, dry dust specific resistance value is larger, so that dust is not easy after being collected by the collecting plate of electrostatic field
Charge-conduction is gone out, so that there is certain repulsive interaction to later dust, influences efficiency of dust collection;So being removed electrostatic is flowed into
The relative air humidity of dirt module maintains 90% or so, reduces the specific resistance value of dust, greatly improves efficiency of dust collection.
Influence of the relative air humidity to efficiency of dust collection known to following table:
Relative humidity | 70% | 80% | 85% | 90% | 95% |
Gas concentration (mg/m is discharged3) | 0.54 | 0.43 | 0.01 | 0.14 | 0.29 |
As seen from the above table, for relative air humidity when 85%, efficiency of dust collection highest, concentration is up to 0.02mg/m3,
Well below national normal value 0.6mg/m3;This list data is counted since 70%, because relative air humidity is too small, can be led
Dust specific resistance value is caused to increase, efficiency of dust collection is not high;Relative humidity is too big, will affect the absorption property of electrostatic field, efficiency of dust collection
Also not high, so the relative humidity between 75%-95% is taken to be compared, by data it is found that relative humidity 85%-90% it
Between efficiency of dust collection highest.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those skilled in the art within the technical scope disclosed by the invention, can without the variation that creative work is expected or
Replacement, should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims
Subject to fixed protection scope.
Claims (10)
1. a kind of for being cut by laser and the dust collecting process of welding field, which is characterized in that be dehydrated rank including spray phase, whirlwind
Section and electrostatic precipitation stage, the gas dust content of discharge is made to reach 0.02mg/m3。
2. according to claim 1 a kind of for being cut by laser and the dust collecting process of welding field, which is characterized in that described
Technique the following steps are included:
1) spray bucket one is entered by air inlet containing dusty gas, is handled by water spray, big dust particles and water in gas
Mist combines, and falls in bottom water tank, completes preliminary treatment;
2) gas after preliminary spray process enters spray bucket two and is rinsed again, makes big dust particles and water mist knot in gas
It closes, falls in bottom water tank;
3) air-flow Jing Guo spray process enters unpowered tornado evaporator, is carried out dehydrating to air-flow;
4) dewatered gas enters electrostatic precipitation module, will be at the fine solid particle collection in air-flow using electrostatic precipitation mode
Reason, last gas device for transferring.
3. according to claim 3 a kind of for being cut by laser and the dust collecting process of welding field, which is characterized in that described
By the way that after unpowered tornado evaporator, the relative humidity of air-flow out is reduced to 90% or so in step 3).
4. a kind of for being cut by laser and the cleaner of welding field, which is characterized in that including spray cleaning module, unpowered
Whirlwind dewatering module, electrostatic precipitation module and automatically cleaning module, the air inlet are connected on spray cleaning module, spray cleaning
Module is communicated with the bottom of unpowered whirlwind dewatering module, and the air-flow entered by air inlet enters by spray cleaning module without dynamic
The top of power whirlwind dewatering module, the unpowered whirlwind dewatering module is communicated with the top entry end of electrostatic precipitation module, warp
The air-flow for crossing unpowered whirlwind dewatering module enters electrostatic precipitation module, and the outlet end of the electrostatic precipitation module is connected to equipment
Air outlet (1).
5. according to claim 4 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that described
Cleaner is rectangular parallelepiped structure, and internal be divided by multiple partitions takes off for spray cleaning module, unpowered whirlwind
Water module and electrostatic precipitation module;The cuboid dress cleaner is divide into upper part and lower part, and lower part is uncovered water tank (4), i.e.,
Containment portion, the spray cleaning module, unpowered whirlwind dewatering module and electrostatic precipitation module are distributed in lower part, and top is top
Portion's fan housing (2), i.e. vent portion.
6. according to claim 4 or 5 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that
Including coaming plate (29), bottom plate (32), partition one (21), partition two (25), top fan housing (2), water tank one (5), water tank two (6),
Spray pipeline (11) and automatically cleaning pipeline (14), the coaming plate (29) and bottom plate (32) form the uncovered water tank (4) sealed, in
Portion is equipped with partition one (21) and partition two (25), is divided into as the rectangular body region of five vertical directions, in five regions
Installation spray cleaning module, unpowered whirlwind dewatering module and electrostatic precipitation module respectively, five sections bottoms communicate, described to enclose
Plate (29) side is equipped with water tank one (5) and water tank two (6), the water tank one (5) and water tank two (6) and uncovered water tank (4) bottom
Portion communicates, and shower water, the bottom immersion water surface setting of the partition one (21) and partition two (25) are placed in inside;The uncovered water
Top fan housing (2) are equipped at the top of case (4), uncovered water tank (4) closing is become into a rectangular parallelepiped structure, the top fan housing (2)
By fan housing plate one (26), fan housing plate two (27) and fan housing plate three (28) be separated into region six (201), region seven (202) and
Region eight (203), region six (201) the face region one, two (401,402), region seven (202) face region three (403),
Region eight (203) face region four and five (404,405), the top of the top fan housing (2) are equipped with air outlet (1), it is described go out
Air port (1) is located at region seven (202) and face region three (403).
7. according to claim 6 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that described
The built-in spray cleaning module in region one (401) and region two (402), region one (401) and region two in uncovered water tank (4)
(402) spray bucket two (33) and spray bucket one (31) are respectively equipped in, the spray bucket two (33) and spray bucket one (31) are fixed
Set on bottom plate (32) inside sidewalls, the horizontal connecting plate (34) that bottom plate (32) side wall extends is fixed at the top of two spray buckets
On, described one (31) side wall of spray bucket opens up air inlet (3), air inlet (3) vertical base plate (32) side wall, towards bottom plate
(32) outside;
The region three (403) is gas discharging area, and top face region seven (202), region seven (202) is equipped with air outlet
(1);
The region four (404) is unpowered whirlwind dewatering module, and the unpowered whirlwind dewatering module includes unpowered whirlwind
Dehydrator (20) is fixedly mounted in the support plate one (36) that bottom plate (32) side wall extends, opens up in support plate one (36)
The circular hole of being and not being power tornado evaporator (20) bottom air outlet same size, the bottom of the unpowered tornado evaporator (20)
Portion is communicated with the bottom of spray bucket two (33);
The region five (405) is electrostatic precipitation module, and the electrostatic precipitation module includes electrostatic precipitator (24), the electrostatic
Deduster (24) is mounted in the support plate two (35) that bottom plate (32) side wall extends, offered on the support plate two (35) with
The square hole of electrostatic precipitator (24) bottom air outlet same size, the support plate one (36) and support plate two (35) be fixed on every
On plate two (25) and coaming plate (29), junction is all tightly connected.
8. according to claim 6 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that described
The sidewall bottom of uncovered water tank (4) is set there are two kidney slot (30), respectively corresponded on the outside of two kidney slots (30) water tank one (5) and
Water pump one (22) and water pump two (23), the water pump are respectively fixed in water tank two (6), the water tank one (5) and water tank two (6)
It is equipped on one (22) spray piping (11), spray piping (11) extends to its top, the spray on the outside of uncovered box (4)
Pipeline (11) free end is equipped with spray head one (18) and spray head two (19), respectively face spray bucket one (31) and spray bucket two
(33), it is equipped with liquid-level floater (12) in the water tank one (5), the liquid-level floater (12) is fixed on the outside of uncovered water tank (4);
Automatically cleaning pipeline (14) are connected on the water pump two (23), automatically cleaning pipeline (14) extends to its top on the outside of uncovered box,
The end of the automatically cleaning pipeline (14) exports face electrostatic precipitation module;
Uncovered water tank (4) bottom sides are equipped with drain valve (9), and the spray piping (11) passes through spray piping fixed plate
(10) it is fixed on the outside of uncovered water tank (4) and top fan housing (2), the automatically cleaning pipeline (14) passes through automatically cleaning pipeline fixed plate
(13) it is fixed on the outside of uncovered water tank (4) and top fan housing (2).
9. according to claim 7 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that described
Coaming plate (29) is U-shaped structure, forms the three surface side walls of uncovered water tank (4), and the bottom plate (32) is L-type structure, forms uncovered water
Another side wall of case (4) and bottom surface;The partition one (21) is U-shaped structure, and partition two (25) is level board, and partition two (25) is perpendicular
It is directly fixed on the groove lateral wall of partition one (21), the top and uncovered water tank top of the partition one (21) and partition two (25)
Portion flushes, and the underwater of uncovered water tank (4) is immersed in the bottom of the partition one (21) and partition two (25);Bottom plate (32) side
Open up two circular holes on the connecting plate (34) that wall extends, a spray bucket be respectively set in circular hole, the connecting plate (34) be fixed on every
The top of plate one (21) and (29) one face side wall of coaming plate, uncovered water tank (4) and top fan housing (2) is separated, the connecting plate
(34) support plate one (35) and support plate two (36) on are fixed on the inside of partition two (25) and coaming plate (29), by uncovered water tank
(4) two parts up and down are divided into;
The fan housing plate one (26) and fan housing plate three (28) are located at same perpendicular, be fixed on vertically connecting plate (34) it is separate into
On the side wall of port (3), fan housing plate two (27) is fixed on the partition two between region two (402) and region three (403) vertically
(25) on side wall;The fan housing plate two (27) and fan housing plate three (28) surround region seven (202), fan housing plate one (26), fan housing plate
Two (27) and coaming plate (29) forming region eight (203).
10. according to claim 4 or 5 a kind of for being cut by laser and the cleaner of welding field, which is characterized in that
The outside of the uncovered water tank (4) and top fan housing (2) is equipped with electric cabinet (7), and the electric cabinet (7) is equipped with human-machine operation circle
Face (8), electric cabinet (7) top are equipped with warning lamp (17);The automatically cleaning pipeline fixed plate (13) and spray piping are solid
Fixed board (10) is distributed in electric cabinet (7) two sides;
Uncovered water tank (4) bottom is equipped with more reinforcing ribs (15), and uncovered water tank (4) bottom is equipped with castor (16).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811400994.0A CN109316888A (en) | 2018-11-22 | 2018-11-22 | It is a kind of for being cut by laser and the dust collecting process and equipment of welding field |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811400994.0A CN109316888A (en) | 2018-11-22 | 2018-11-22 | It is a kind of for being cut by laser and the dust collecting process and equipment of welding field |
Publications (1)
Publication Number | Publication Date |
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CN109316888A true CN109316888A (en) | 2019-02-12 |
Family
ID=65258779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811400994.0A Pending CN109316888A (en) | 2018-11-22 | 2018-11-22 | It is a kind of for being cut by laser and the dust collecting process and equipment of welding field |
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CN (1) | CN109316888A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110237631A (en) * | 2019-05-28 | 2019-09-17 | 苏州品立环保系统有限公司 | Wet dust filter |
CN110694399A (en) * | 2019-11-18 | 2020-01-17 | 陕西龙门钢铁有限责任公司 | Method and system for treating steel slag flue gas |
CN111228933A (en) * | 2020-02-26 | 2020-06-05 | 深圳市和科达超声设备有限公司 | Laser cutting dust collector |
-
2018
- 2018-11-22 CN CN201811400994.0A patent/CN109316888A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110237631A (en) * | 2019-05-28 | 2019-09-17 | 苏州品立环保系统有限公司 | Wet dust filter |
CN110694399A (en) * | 2019-11-18 | 2020-01-17 | 陕西龙门钢铁有限责任公司 | Method and system for treating steel slag flue gas |
CN111228933A (en) * | 2020-02-26 | 2020-06-05 | 深圳市和科达超声设备有限公司 | Laser cutting dust collector |
CN111228933B (en) * | 2020-02-26 | 2021-02-23 | 深圳市和科达超声设备有限公司 | Laser cutting dust collector |
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