CN109309144A - A kind of photovoltaic component lamination localization method, tooling and structure - Google Patents
A kind of photovoltaic component lamination localization method, tooling and structure Download PDFInfo
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- CN109309144A CN109309144A CN201811257111.5A CN201811257111A CN109309144A CN 109309144 A CN109309144 A CN 109309144A CN 201811257111 A CN201811257111 A CN 201811257111A CN 109309144 A CN109309144 A CN 109309144A
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- 238000003475 lamination Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000004807 localization Effects 0.000 title claims abstract description 11
- 230000003287 optical effect Effects 0.000 claims abstract description 77
- 239000011521 glass Substances 0.000 claims abstract description 45
- 238000009434 installation Methods 0.000 claims abstract description 3
- 230000008569 process Effects 0.000 claims description 14
- 230000003321 amplification Effects 0.000 claims description 8
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
- H01L21/681—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a kind of photovoltaic component lamination localization methods, tooling and structure, using optical alignment domain projection arrangement, it is equipped with the visible light source of installation inside the shell, grating and optical lens group, by optical alignment domain projection arrangement by optical alignment domain perpendicular projection to the glass plate for being laid with EVA layer, staff is the positioning that battery strings are realized using optical alignment domain, compared to existing stacking locating template, the present invention has using more convenient, quick advantage, manpower consumption can be reduced, it improves efficiency, and there is the grating of different stacked template domains by replacement, the present invention is applicable to different domains, the photovoltaic module of version type, and the production of grating is simple, cost is relatively low, so that the present invention also have it is applied widely, advantage at low cost.
Description
Technical field
The present invention relates to photovoltaic module production field, especially a kind of photovoltaic component lamination localization method, and, Yi Zhongyong
In the photovoltaic component lamination positioning tool for realizing the localization method, and using the photovoltaic component lamination location structure of the tooling.
Background technique
In photovoltaic module production process, lamination procedure is entered after welding of battery film bunchiness, by employee manually to each battery
Typesetting of going here and there is welded, and to guarantee the spacing accuracy between battery strings and battery strings, meets drawing requirement, need to be used and be marked graduated mould
Plate facilitates employee to position.However, photovoltaic module technology is during continuous progress, version type constantly changes, and uses tradition
Positioning method need to constantly replace design, process the stacking locating template corresponding to version type, using template, cause material unrestrained
Take, excessive consumption manpower and manufacture beat extend.
Summary of the invention
The technical problems to be solved by the present invention are: a kind of photovoltaic component lamination localization method, tooling and structure are provided, with
Solve existing stacking locating template be applicable in photovoltaic module version type is single, use cost is high, Production Time is long, asking more than labor intensive
Topic.
Above-mentioned technical problem is solved, the technical solution adopted in the present invention is as follows:
A kind of photovoltaic component lamination localization method, it is characterised in that: the photovoltaic component lamination localization method includes:
Step 1: control visible light passes through the grating gap in optical lens group and grating after glass plate is laid with EVA layer
Afterwards, perpendicular projection forms optical alignment plate to the glass plate to project on the glass plate for be laid with EVA layer；
Wherein, the grating gap is formed on the grating by marking, and the shape and stacking of the grating gap
Template domain is identical, and the stacked template domain refers to typesetting position of the battery strings relative to glass plate in photovoltaic module lamination process
It sets；The optical alignment plate is the optical imagery of stacked template domain equal proportion amplification；
Step 2: the layout position shown according to the optical alignment plate meaning, battery strings are placed on and have been laid with EVA
The corresponding position of the glass plate of layer.
A kind of photovoltaic component lamination positioning tool, it is characterised in that: the photovoltaic component lamination positioning tool is equipped with light
Learn positioning domain projection arrangement；The visible light that the optical alignment domain projection arrangement is equipped with shell and is mounted in the shell
Source, grating and optical lens group, the grating are imprinted with shape grating gap identical with stacked template domain, wherein described
Stacked template domain refers to layout position of the battery strings relative to glass plate in photovoltaic module lamination process；The visible light source institute
After the visible light of sending is by the grating gap in the optical lens group and the grating, projecting shape is the stacking mould
The optical alignment domain of plate domain equal proportion amplification.
As the preferred embodiment of the present invention: the photovoltaic component lamination positioning tool sets that there are two the optics is fixed
Position domain projection arrangement, two optical alignment domain projection arrangements are relatively fixed, and two optical alignment domain projection dresses
Stacked template domain corresponding to the grating set is respectively head end stacked template domain and tail end stacked template domain, the head end
Stacked template domain is layout position of the head end of battery strings in the photovoltaic module lamination process relative to the glass plate, institute
State typesetting position of the tail end relative to the glass plate of battery strings in photovoltaic module lamination process described in tail end stacked template domain
It sets.
Wherein, preferred: the photovoltaic component lamination positioning tool is additionally provided with fixed bracket；Two optical alignments
Domain projection arrangement is each attached on the fixed bracket.
As the preferred embodiment of the present invention: the visible light that the visible light source is issued is directional light, the optics
Lens group includes concavees lens and convex lens, the visible light source, concavees lens, grating and convex lens in the shell successively by
Up to lower arrangement, and the direction of the issued directional light of the visible light source is perpendicular to the concavees lens, grating and convex lens.
Wherein, preferred: the visible light source is area source, and the visible light that the visible light source is issued is red
Light.
Wherein, preferred: the optical alignment domain projection arrangement is additionally provided with distance adjusting mechanism, and the distance adjusts machine
Structure is installed on the housing and can adjust the distance between the grating and convex lens.
As the preferred embodiment of the present invention: the grating is made of PET material.
Wherein, preferred: the grating gap on the grating is marked by laser technology to be formed.
A kind of photovoltaic component lamination location structure, including being laid with the glass plate of EVA layer and for positioning the folded of battery strings
Layer locating template, it is characterised in that: the lamination locating template is the photovoltaic component lamination positioning tool；The photovoltaic
Component stack positioning tool is fixed on the top of the glass plate for being laid with EVA layer, and optical alignment domain projection dress
Set and project the direction of the optical alignment domain perpendicular to the glass plate so that the optical alignment domain project it is described
It has been laid on the glass plate of EVA layer.
Compared with prior art, the invention has the following advantages:
The present invention uses optical alignment domain projection arrangement, is equipped with visible light source, grating and the light of installation inside the shell
Lens group is learned, by optical alignment domain projection arrangement by optical alignment domain perpendicular projection to the glass for being laid with EVA layer
Glass plate, staff are the positioning that battery strings are realized using optical alignment domain, compared to existing stacking locating template, originally
Invention has the advantages that be reduced manpower consumption, be improved efficiency using more convenient, quick, and has by replacement different
The grating of stacked template domain, the present invention be applicable to the photovoltaic modulies of different domains, version type, and the production of grating it is simple,
Cost is relatively low so that the present invention also have the advantages that it is applied widely, at low cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that optical alignment domain projection arrangement has transparent effect in the present invention；
Fig. 2 is the structural schematic diagram of grating in the present invention；
Fig. 3 is the structural schematic diagram of the photovoltaic component lamination location structure of the embodiment of the present invention two；
Fig. 4 is the structural schematic diagram of the photovoltaic component lamination location structure of the embodiment of the present invention three.
Specific embodiment
Below with reference to embodiment, the invention will be further described:
Embodiment one
The embodiment of the present invention one discloses a kind of photovoltaic component lamination localization method, comprising:
Step 1: control visible light passes through the grating gap in optical lens group and grating after glass plate is laid with EVA layer
Afterwards, perpendicular projection forms optical alignment plate to the glass plate to project on the glass plate for be laid with EVA layer；
Wherein, the grating gap is formed on the grating by marking, so that grating can at grating gap
It is transmitted ray, opaque at non-gap, and the shape of the grating gap is identical as stacked template domain, the stacked template
Domain refers to layout position of the battery strings relative to glass plate in photovoltaic module lamination process；The optical alignment plate is described
The optical imagery of stacked template domain equal proportion amplification；
Step 2: the layout position shown according to the optical alignment plate meaning, battery strings are placed on and have been laid with EVA
The corresponding position of the glass plate of layer.
Embodiment two
As shown in Figure 1 to Figure 3, the embodiment of the present invention two discloses a kind of photovoltaic component lamination positioning tool, is equipped with light
Learn positioning domain projection arrangement 1；The optical alignment domain projection arrangement 1 is equipped with shell 11 and is mounted in the shell 11
Visible light source 12, grating 13 and optical lens group, the grating 13 are imprinted with shape grating seam identical with stacked template domain
Gap 13a, so that grating 13 is transmissive to light, opaque at non-gap at grating gap 13a, wherein the stacking
Template domain refers to layout position of the battery strings relative to glass plate 4 in photovoltaic module lamination process；12 institute of visible light source
After the visible light of sending is by the grating gap 13a in the optical lens group and the grating 13, it is described for projecting shape
The optical alignment domain 2 of stacked template domain equal proportion amplification.
The embodiment of the present invention two also discloses a kind of photovoltaic component lamination location structure, the photovoltaic component lamination location structure
It can be realized one the method for embodiment comprising be laid with the glass plate 4 of EVA layer and the lamination positioning for positioning battery strings
Template.
The lamination locating template is the photovoltaic component lamination positioning tool；The photovoltaic component lamination positions work
Dress is fixed on the top of the glass plate 4 for being laid with EVA layer, and the optical alignment domain projection arrangement 1 project it is described
The direction of optical alignment domain is perpendicular to the glass plate 4, so that the optical alignment domain projects and described has been laid with EVA layer
Glass plate 4 on.
In photovoltaic module lamination process, the mode positioned using the present invention to battery strings is as follows:
Firstly, after glass plate 4 has been laid with EVA layer, it is ensured that photovoltaic component lamination positioning tool is fixed on described be laid with
The top of the glass plate 4 of EVA layer；Then, start visible light source 12, so that optical alignment domain projection arrangement 1 is by optical alignment
Domain perpendicular projection is to the glass plate 4 for being laid with EVA layer；Finally, staff is using optical alignment domain as mark line, it is fixed
Position goes out position of every a string of battery strings on glass plate 4, with it is accurate, easily battery strings are placed into corresponding position
On.
To which compared to existing stacking locating template, the present invention has the advantages that use is more convenient, quick, can
It reduces manpower consumption, improve efficiency, and there is the grating 13 of different stacked template domains by replacement, the present invention is applicable to
The photovoltaic module of different domains, version type, and the production of grating 13 is simple, cost is relatively low, so that the present invention also has the scope of application
Extensively, advantage at low cost.
Embodiment three
On the basis of above-described embodiment two, the present embodiment three additionally uses following preferred structure:
As shown in figure 4, the photovoltaic component lamination positioning tool is set, there are two the optical alignment domain projection arrangements
1, two optical alignment domain projection arrangements 1 are relatively fixed, and 13 institute of grating of two optical alignment domain projection arrangements 1
Corresponding stacked template domain is respectively head end stacked template domain and tail end stacked template domain, the head end stacked template version
Figure is layout position of the head end of battery strings in the photovoltaic module lamination process relative to the glass plate 4, the tail end layer
Layout position of the tail end of battery strings relative to the glass plate 4 in photovoltaic module lamination process described in folded template domain.
To which referring to fig. 4, the optical alignment domain projection arrangement 1 of corresponding head end stacked template domain is in 4 upslide of glass plate
Head end optical alignment domain 21 is projected, the optical alignment domain projection arrangement 1 of corresponding tail end stacked template domain is on glass plate 4
Tail end optical alignment domain 22 is projected, the head end optical alignment domain 21 and tail end optical alignment domain 22 are as complete altogether
Whole optical alignment domain 2.
Wherein, preferred: the photovoltaic component lamination positioning tool is additionally provided with fixed bracket 3；Two optics are fixed
Position domain projection arrangement 1 is each attached on the fixed bracket 3.To, it is ensured that two optical alignment domain projection arrangements 1 project
The relative position of head end optical alignment domain 21 and tail end optical alignment domain 22 out is accurate.
In addition, the present invention can also be only with an optical alignment domain projection arrangement 1, in such cases, head end layer
Folded template domain and the corresponding grating gap 13a marking of tail end stacked template domain will cause light on same grating 13
The size for learning positioning domain projection arrangement 1 is larger.
Example IV
On the basis of above-described embodiment two or embodiment three, the present embodiment four additionally uses following preferred structure:
The visible light that the visible light source 12 is issued is directional light, and the optical lens group includes concavees lens 14 and convex
Lens 15, the visible light source 12, concavees lens 14, grating 13 and the convex lens 15 successively from top to bottom cloth in the shell 11
It sets, and the direction of the issued directional light of the visible light source 12 is perpendicular to the concavees lens 14, grating 13 and convex lens 15.
To, it is seen that the directional light that light source 12 is issued passes perpendicularly through the grating gap 13a of the concavees lens 14, grating 13
The amplification of 2 equal proportion of optical alignment domain can be guaranteed in stacking mould so as to form the optical alignment domain 2 with convex lens 15
Plate domain and it is undistorted.
Wherein, preferred: the visible light source 12 is area source, and the visible light that the visible light source 12 is issued is red
Coloured light, in the present embodiment, which refers to wavelength in 620nm to the light between 760nm.
Wherein, preferred: the optical alignment domain projection arrangement 1 is additionally provided with distance adjusting mechanism, and the distance is adjusted
Mechanism the distance between is mounted on the shell 11 and can adjust the grating 13 and convex lens 15.To convenient to adjust
Save amplification factor of the optical alignment domain 2 relative to stacked template domain on grating 13.
Embodiment five
On the basis of any one embodiment into example IV of above-described embodiment two, the present embodiment five additionally use with
Preferred structure down:
The grating 13 is made of lighttight PET material.
Wherein, preferred: the grating gap 13a on the grating 13 is marked by laser technology to be formed.
The present invention is not limited to above-mentioned specific embodiment, according to above content, according to the ordinary technical knowledge of this field
And customary means, under the premise of not departing from above-mentioned basic fundamental thought of the invention, the present invention can also make other diversified forms
Equivalent modifications, replacement or change, all fall among protection scope of the present invention.
Claims (10)
1. a kind of photovoltaic component lamination localization method, it is characterised in that: the photovoltaic component lamination localization method includes:
Step 1: after glass plate is laid with EVA layer, after control visible light is by the grating gap in optical lens group and grating,
Perpendicular projection forms optical alignment plate to the glass plate, to project on the glass plate for be laid with EVA layer；
Wherein, the grating gap is formed by marking, and the shape of the grating gap is identical as stacked template domain, described
Stacked template domain refers to layout position of the battery strings relative to glass plate in photovoltaic module lamination process；The optical alignment figure
Version is the optical imagery of stacked template domain equal proportion amplification；
Step 2: the layout position shown according to the optical alignment plate meaning, battery strings are placed on and have been laid with EVA layer
The corresponding position of the glass plate.
2. a kind of photovoltaic component lamination positioning tool, it is characterised in that: the photovoltaic component lamination positioning tool is equipped with optics
Position domain projection arrangement；The visible light that the optical alignment domain projection arrangement is equipped with shell and is mounted in the shell
Source, grating and optical lens group, the grating are imprinted with shape grating gap identical with stacked template domain, wherein described
Stacked template domain refers to layout position of the battery strings relative to glass plate in photovoltaic module lamination process；The visible light source institute
After the visible light of sending is by the grating gap in the optical lens group and the grating, projecting shape is the stacking mould
The optical alignment domain of plate domain equal proportion amplification.
3. photovoltaic component lamination positioning tool according to claim 2, it is characterised in that: the photovoltaic component lamination is fixed
Position tooling is set there are two the optical alignment domain projection arrangement, and two optical alignment domain projection arrangements are relatively fixed, and
Stacked template domain corresponding to the grating of two optical alignment domain projection arrangements be respectively head end stacked template domain and
Tail end stacked template domain, the head end stacked template domain are that the head end of battery strings in the photovoltaic module lamination process is opposite
In the layout position of the glass plate, the tail end of battery strings in photovoltaic module lamination process described in the tail end stacked template domain
Layout position relative to the glass plate.
4. photovoltaic component lamination positioning tool according to claim 3, it is characterised in that: the photovoltaic component lamination is fixed
Position tooling is additionally provided with fixed bracket；Two optical alignment domain projection arrangements are each attached on the fixed bracket.
5. according to photovoltaic component lamination positioning tool described in claim 2 to 4 any one, it is characterised in that: described visible
The visible light that light source is issued is directional light, and the optical lens group includes concavees lens and convex lens, the visible light source, recessed
Lens, grating and convex lens are successively from top to bottom arranged in the shell, and the side of the issued directional light of the visible light source
To perpendicular to the concavees lens, grating and convex lens.
6. photovoltaic component lamination positioning tool according to claim 5, it is characterised in that: the visible light source is face light
Source, the visible light that the visible light source is issued are red light.
7. photovoltaic component lamination positioning tool according to claim 5, it is characterised in that: the optical alignment domain projection
Device is additionally provided with distance adjusting mechanism, the distance adjusting mechanism installation on the housing and can adjust the grating with it is convex
The distance between lens.
8. according to photovoltaic component lamination positioning tool described in claim 2 to 4 any one, it is characterised in that: the light
Grid are made of PET material.
9. photovoltaic component lamination positioning tool according to claim 8, it is characterised in that: the grating gap on the grating
It is marked and is formed by laser technology.
10. a kind of photovoltaic component lamination location structure, the lamination including being laid with the glass plate of EVA layer and for positioning battery strings
Locating template, it is characterised in that: the lamination locating template is that photovoltaic module described in claim 2 to 9 any one is folded
Layer positioning tool；The photovoltaic component lamination positioning tool is fixed on the top of the glass plate for being laid with EVA layer, and described
Optical alignment domain projection arrangement projects the direction of the optical alignment domain perpendicular to the glass plate, so that the optics
Positioning domain projects described be laid on the glass plate of EVA layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257111.5A CN109309144A (en) | 2018-10-26 | 2018-10-26 | A kind of photovoltaic component lamination localization method, tooling and structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811257111.5A CN109309144A (en) | 2018-10-26 | 2018-10-26 | A kind of photovoltaic component lamination localization method, tooling and structure |
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|---|---|
| CN109309144A true CN109309144A (en) | 2019-02-05 |
Family
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| CN201811257111.5A Pending CN109309144A (en) | 2018-10-26 | 2018-10-26 | A kind of photovoltaic component lamination localization method, tooling and structure |
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| CN207265028U (en) * | 2017-09-15 | 2018-04-20 | 苏州宏瑞达新能源装备有限公司 | The positioner of solar cell string typesetting |
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2018
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