CN109297827A - Coke oven tamping tool rises case power test bracket - Google Patents
Coke oven tamping tool rises case power test bracket Download PDFInfo
- Publication number
- CN109297827A CN109297827A CN201811167194.9A CN201811167194A CN109297827A CN 109297827 A CN109297827 A CN 109297827A CN 201811167194 A CN201811167194 A CN 201811167194A CN 109297827 A CN109297827 A CN 109297827A
- Authority
- CN
- China
- Prior art keywords
- air bag
- coke oven
- pressure cell
- support frame
- tamping tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B37/00—Mechanical treatments of coal charges in the oven
- C10B37/04—Compressing charges
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B41/00—Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B41/00—Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
- C10B41/005—Safety devices, e.g. signalling or controlling devices for use in the discharge of coke for charging coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B45/00—Other details
- C10B45/02—Devices for producing compact unified coal charges outside the oven
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
Rise case power test bracket the present invention relates to a kind of coke oven tamping tool, at least one case force test device that rises is connected by the sliding slot of two sides in support frame, the case force test device that rises is made of air bag component, cover board and pressure cell locating piece, it is fixedly connected between air bag component and pressure cell locating piece by cover board positioning, air bag component upper end is fixed by the snap ring being mounted in the sliding slot of support frame；Pressure cell positioning block bottom is fixed by being mounted on the bottom plate of support frame bottom；Air bag switch lever top is connect by safety pin with support frame, and the rotating handle connection of lower part and air bag component, rotating handle connects ball valve, the high pressure chest and low pressure chamber of ball valve communicated air bags component by ball valve rod.The test bracket can solve coke oven tamping tool and rise in the test of case power, the problem of pressure cell can not take out after pressure cell can not be fixedly mounted and test.Test bracket structure is simple, and manufacturing cost is low, can require freely to assemble according to on-the-spot test, measuring distance is freely arranged according to coal bin depth.
Description
Technical field
The present invention relates to a kind of test bracket, it is especially a kind of suitable for testing coke oven tamping tool tamping briquette when the case that rises
The bracket of power rises case power with soil pressure cell with the use of test coal bin.
Background technique
The case power that rises is a kind of parameter that case structure is often tested, and is the major parameter for reacting box house pressure, is true
Determine the important evidence of tank thickness and box deformation.Coking mixed coal is pressed the size of carbonization chamber by tamping tool, is made firm by ramming into and is slightly less than
Then the briquette made firm by ramming is carried out high-temperature retorting from the side of carbonization chamber push-in carbonization chamber by coal pusher by the briquette of carbonization chamber.
Briquette has to the density made firm by ramming to requiring, and briquette cross-sectional sizes are less than carbonization chamber, otherwise easily cause the coal that collapses, this will
It asks and periodically the case power that rises for making machine-made egg-shaped or honey-comb coal briquets case firm by ramming is detected.The method for testing the case power that rises at present can be divided into according to means of testing difference
Two kinds:
(1) direct method of testing.The case power that rises directly is tested through the method frequently with pre-buried soil pressure cell sensor.Test
Soil pressure cell is mounted on coal bin wall according to certain height and sequence before, then briquette is smash according to making technique firm by ramming
Gu soil pressure cell exports real-time pressure parameter.
(2) indirectly testing method.Indirectly testing method can be using the deformation of test coal bin or survey according to device structure situation difference
The method of examination coal bin supporting point support force carries out indirectly testing and obtains.
But at the scene in test, there are certain drawbacks in both the above method:
(1) data measured using the method that soil pressure cell is directly tested are the most accurate, but tester needs to enter
Box house carries out the installation of soil pressure cell, and very widely used today SCP makes the high 6.5m of all-in-one machine coal bin, wide 50cm firm by ramming, surveys
Examination personnel hardly enter, even if entering reluctantly, in 2 meters of coal bin or more height and position installation pressure cells, there is also very big difficulties.?
When working in coal bin, there is also some potential safety problemss to human respiratory for coal dust.
(2) when the method directly tested using soil pressure cell, after briquette makes molding firm by ramming, soil pressure cell is completely embedded into briquette
It can not take out in the middle.Pressure cell is expensive, and this disposable test will cause the waste of experiment sensor, greatly increases
Testing cost.
(3) signal transmssion line of soil pressure cell is embedded among briquette simultaneously, may cause signal during compacting
Line is damaged, makes signal Transmission or test data inaccuracy.
(4) indirectly testing is carried out according to side outside the enclosure, experimental data can be by patch location, patch quality, cabinet knot
The multifactor impacts such as structure, test data is not accurate enough, repeatable bottom, or even can directly contribute test crash.
Summary of the invention
The present invention is to provide for a kind of coke oven tamping tool and rises case power test bracket, which makes with soil pressure cell cooperation
It is directly tested with to the case power that rises, test data directly, accurately, can take out together bracket and soil pressure cell after test,
Sensor can be recycled, and testing cost has been greatly saved.
To achieve the above object, the case power test bracket the technical scheme is that a kind of coke oven tamping tool rises, including gas
Capsule switch lever, support frame, snap ring, air bag component, cover board, pressure cell locating piece, bottom plate, safety pin lead in support frame as described above
The sliding slot for crossing two sides connects at least one case force test device that rises, and the case force test device that rises is by air bag component, cover board and pressure
Power box locating piece composition is fixedly connected between air bag component and pressure cell locating piece by cover board positioning, and air bag component upper end is logical
The snap ring being mounted in the sliding slot of support frame is crossed to fix；The pressure cell locating piece is provided with soil pressure cell sensor；The pressure
Power box positioning block bottom is fixed by being mounted on the bottom plate of support frame bottom；Air bag switch lever top by safety pin with
The rotating handle of support frame connection, lower part and air bag component connects, and rotating handle connects ball valve by ball valve rod, and ball valve is connected to gas
The high pressure chest and low pressure chamber of capsule component.
Further, the two sides of the air bag component, cover board and pressure cell locating piece are equipped with sliding block, and pass through sliding block and branch
The sliding slot of two sides is cooperatively connected inside support.
Further, the high pressure chest of the air bag component is equipped with air bag inflating port, and low pressure chamber is equipped with flexible sheet, and is equipped with
Air bag gas vent.
Further, when test coal dust make firm by ramming molding coal bin rise case power when, the coke oven tamping tool rises case power test bracket
It is close to coal bin inner wall；Molding coal bin side wall is made firm by ramming when opening coal dust, and the coke oven tamping tool case power test bracket that rises is compacted nothing
When method directly takes out, the air bag switch lever pulls opening ball valve by pulling out safety pin, makes pressure-air by air bag component
High pressure chest enters low pressure chamber, and flexible sheet is heaved, make coke oven tamping tool rise case power test bracket and briquette separation, take out coke oven
Tamping tool rises case power test bracket.
The beneficial effects of the present invention are:
1. soil pressure cell sensor is put into coke oven tamping tool coal bin after being mounted in pressure cell locating piece, can directly survey
The case power that rises is tried, test result is directly, accurately.
2. soil pressure cell sensor and the case power test bracket that rises directly are inserted into coal bin from coke oven tamping tool coal bin top
Portion does not need tester and enters installation soil pressure cell sensor inside coal bin, improves the convenience and safety of installation.
It carries out independent or multiple while installing 3. air bag component, cover board and pressure cell locating piece can be freely combined, test
Freedom degree is high.
4. directly can directly be extracted bracket at the top of coal bin after the completion of test, if briquette compacting is tighter, can open
Air bag switch takes out from coal bin again after releasing bracket.It can be used repeatedly for soil pressure cell sensor and test bracket, greatly
Save testing cost.
5. soil pressure cell signal wire is drawn from internal stent, the contact of not direct and briquette avoids the survey such as signal wire breakage
Try hidden danger.
Therefore, the configuration of the present invention is simple manufacturing cost is low, with soil pressure cell cooperation can rise to coke oven tamping tool case power into
Row directly test, solve the problems, such as before rise case power test in soil pressure cell it is difficult to install and test after can not take out, mention
The high convenience of test, greatly reduces testing cost.
Detailed description of the invention
Fig. 1 is that coke oven tamping tool of the invention rises case power test bracket structural front view；
Fig. 2 is that coke oven tamping tool of the invention rises the left cross-sectional view of case power test bracket structure；
Fig. 3 is snap ring schematic diagram；
Fig. 4 is pressure cell positioning block structure main view；
Fig. 5 is the left cross-sectional view of Fig. 4；
Fig. 6 is the top view of Fig. 4；
Fig. 7 is the main view of cover board；
Fig. 8 is the top view of Fig. 7；
Fig. 9 is bottom plate main view；
Figure 10 is the left cross-sectional view of Fig. 9；
Figure 11 is the top view of Fig. 9；
Figure 12 is support frame main view；
Figure 13 is the top view of Figure 12；
Figure 14 is air bag component main view；
Figure 15 is the left cross-sectional view of air bag component；
Figure 16 is the top view of air bag component；
Figure 17 is two kinds of working conditions of the coal bin of coke oven tamping tool；
Wherein: (a) being coal bin side wall closed state, (b) be coal bin side wall opening state.
Specific embodiment
The invention will be further described with embodiment with reference to the accompanying drawing.
As shown in Fig. 1 to Figure 16, a kind of coke oven tamping tool rises case power test bracket, including air bag switch lever (1), support frame
2, snap ring 3, air bag component 4, cover board 5, pressure cell locating piece 6, bottom plate 7 and safety pin 8.
There is sliding slot inside 2 two sides of support frame, bottom plate 7 is mounted on support frame bottom, air bag component 4, cover board 5 and pressure cell
There are sliding block in 6 two sides of locating piece, are mounted on support frame 2 along the chute, and the installation of snap ring 3 plays fixation balloon component 4, lid on the chute
The effect of plate 5 and pressure cell locating piece 6.Air bag component 4, cover board 5 and pressure cell locating piece 6 can be freely combined, and carry out independent
Or it is multiple install simultaneously, erection sequence and position can freely adjust.Plurality of specifications can be set to facilitate to different coals in cover board 5
The case power that rises of case height is tested.
Such as Figure 14, shown in 15,16, air bag component 4 include ball valve 9, flexible sheet 10, rotating handle 11, ball valve rod (12),
Air bag inflating port 13 and air bag gas vent 14.1 top of air bag switch lever is connect by safety pin 8 with support frame 2, lower part and rotation
Handle 11 connects, and rotating handle 11 is connect with ball valve rod 12, and ball valve rod 12 is connect with ball valve 9.Ball valve 9 divides air bag component 4
High pressure chest and low pressure chamber, high pressure chest are equipped with air bag inflating port 13, and low pressure chamber is equipped with flexible sheet 10 and air bag gas vent 14.
Coke oven tamping tool workflow are as follows: coal bin side wall 20 closes (as shown in Figure 17 (a) state), and coal conveyor is according to setting
Make firm by ramming technique and program quantitative coal dust is added in coal bin by several times, tamping hammer makes coal dust firm by ramming, until setting journey
Sequence is completed, and coal dust is made firm by ramming molding, and then coal bin side wall 20 opens (as shown in Figure 17 (b) state), and coal pusher will make molding firm by ramming
Briquette 21 be pushed into carbonization chamber, coal pusher is retracted rear coal bin side wall 20 and is closed, and new circulation is started.
Risen the process that case power test bracket tests the case power that rises of coal bin using coke oven tamping tool of the invention are as follows:
(1) bottom plate 7 is mounted on 2 bottom of support frame first, then by each and every one several air bag components 4, soil pressure is installed
Pressure cell locating piece 6 and cover board 5 independent assortment of power box sensor are installed on support frame 2, the installation position of pressure cell locating piece 6
It sets with mutual mounting distance in accordance with pre-determined test point, finally by snap ring 3 on support frame 2；
(2) when coal bin side wall close after, by assembled coke oven tamping tool rise case power test bracket be close to coal bin inner wall consolidate
Set, then coal, make firm by ramming；
(3) coal dust is made firm by ramming after molding coal bin side wall opens, if coke oven tamping tool rises, be compacted cannot for case power test bracket
It directly takes out, then pulls out safety pin 8 and air bag switch lever 1 is pulled to open ball valve 9, pressure-air is made to enter low pressure by high pressure chest
Chamber, flexible sheet 10 are heaved, make coke oven tamping tool rise case power test bracket and briquette separation, by coke oven tamping tool rise case power test
Bracket takes out.
The main mechanism composition of the present invention and effect:
(1) air bag component 4: when the side plate of coke oven tamping tool coal bin is opened, air bag switch is opened, pressure-air is by high pressure
Chamber enters low pressure chamber, and flexible sheet is heaved, and separates bracket and briquette, support frame is facilitated to take out.
(2) cover board 5: can be processed into different size by length, be mounted in the sliding slot of support frame 2, can press two
Power box is separated according to certain intervals, to facilitate the case power that rises of test different height；It can also prevent coal dust from entering in support frame, with
It prevents from causing adverse effect to test.
(3) pressure cell locating piece 6: fixed and positioned soil pressure cell sensor, metallic channel are pressurized towards support frame, pressure cell
Surfaces facing outward installation.
(4) snap ring 3: having certain elasticity, be mounted in the sliding slot of support frame 2 after extruding, screen resilience and sliding slot formed compared with
Big frictional force plays fixation balloon component, cover board and pressure cell locating piece.
Claims (4)
- The case power test bracket 1. a kind of coke oven tamping tool rises, including air bag switch lever (1), support frame (2), snap ring (3), air bag group Part (4), cover board (5), pressure cell locating piece (6), bottom plate (7), safety pin (8), it is characterised in that: in support frame as described above (2) At least one case force test device that rises is connected by the sliding slot of two sides, the case force test device that rises is by air bag component (4), cover board (5) it forms with pressure cell locating piece (6), is fixed between air bag component (4) and pressure cell locating piece (6) by cover board (5) positioning It connects, the snap ring (3) in sliding slot of air bag component (4) upper end by being mounted on support frame (2) is fixed；The pressure cell locating piece (6) it is provided with soil pressure cell sensor；Pressure cell locating piece (6) lower end is by being mounted on the bottom cover of support frame (2) bottom Plate (7) is fixed；Air bag switch lever (1) top is connect by safety pin (8) with support frame (2), lower part and air bag component (4) Rotating handle (11) connection, rotating handle (11) by ball valve rod (12) connection ball valve (9), ball valve (9) communicated air bags component (4) high pressure chest and low pressure chamber.
- The case power test bracket 2. coke oven tamping tool according to claim 1 rises, it is characterised in that: the air bag component (4), The two sides of cover board (5) and pressure cell locating piece (6) are equipped with sliding block, and pass through the sliding slot of sliding block and support frame (2) internal two sides It is cooperatively connected.
- The case power test bracket 3. coke oven tamping tool according to claim 1 rises, it is characterised in that: the air bag component (4) High pressure chest be equipped with air bag inflating port (13), low pressure chamber is equipped with flexible sheet (10), and is equipped with air bag gas vent (14).
- The case power test bracket 4. coke oven tamping tool according to claim 1 rises, it is characterised in that: when test coal dust is made firm by ramming into Moulded coal case rise case power when, the coke oven tamping tool rise case power test bracket be close to coal bin inner wall；Molding is made firm by ramming when opening coal dust Coal bin side wall, the coke oven tamping tool case power test bracket that rises are compacted when can not directly take out, and the air bag switch lever (1) is logical It crosses and pulls out safety pin (8) pulling opening ball valve (9), pressure-air is made to enter low pressure chamber, bullet by the high pressure chest of air bag component (4) Property diaphragm (10) heave, make coke oven tamping tool rise case power test bracket and briquette separation, take out coke oven tamping tool rise case power test Bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811167194.9A CN109297827B (en) | 2018-10-08 | 2018-10-08 | Coke oven tamping tool box expansion force testing support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811167194.9A CN109297827B (en) | 2018-10-08 | 2018-10-08 | Coke oven tamping tool box expansion force testing support |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109297827A true CN109297827A (en) | 2019-02-01 |
| CN109297827B CN109297827B (en) | 2021-03-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811167194.9A Active CN109297827B (en) | 2018-10-08 | 2018-10-08 | Coke oven tamping tool box expansion force testing support |
Country Status (1)
| Country | Link |
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| CN (1) | CN109297827B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3910214C1 (en) * | 1989-03-30 | 1990-05-31 | Saarbergwerke Ag | Automatic stroke monitoring during a ramming operation |
| CN2721643Y (en) * | 2004-06-10 | 2005-08-31 | 济南钢铁股份有限公司 | Coke stamping device for top loaded cokery |
| CN202671495U (en) * | 2012-06-27 | 2013-01-16 | 大连华锐重工焦炉车辆设备有限公司 | Tamping machine with track leveling devices |
| CN203683465U (en) * | 2013-12-31 | 2014-07-02 | 西林钢铁集团有限公司 | Maintenance-free iron case for coal blending experiments of coke oven |
| CN204476941U (en) * | 2015-01-30 | 2015-07-15 | 常州中铁科技有限公司 | A kind of tamping unit intelligent hydraulic testing apparatus |
| CN106351678A (en) * | 2016-09-14 | 2017-01-25 | 安徽理工大学 | Mine support allowing automatic adjustment of support stiffness |
| CN206177492U (en) * | 2016-10-21 | 2017-05-17 | 洛阳理工学院 | Measure rock matter country rock lining cutting contact force's pressure cell fixing device |
| CN207472473U (en) * | 2017-11-27 | 2018-06-08 | 山东大学 | A kind of " sandwich " formula soil pressure cell fixing device |
-
2018
- 2018-10-08 CN CN201811167194.9A patent/CN109297827B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3910214C1 (en) * | 1989-03-30 | 1990-05-31 | Saarbergwerke Ag | Automatic stroke monitoring during a ramming operation |
| CN2721643Y (en) * | 2004-06-10 | 2005-08-31 | 济南钢铁股份有限公司 | Coke stamping device for top loaded cokery |
| CN202671495U (en) * | 2012-06-27 | 2013-01-16 | 大连华锐重工焦炉车辆设备有限公司 | Tamping machine with track leveling devices |
| CN203683465U (en) * | 2013-12-31 | 2014-07-02 | 西林钢铁集团有限公司 | Maintenance-free iron case for coal blending experiments of coke oven |
| CN204476941U (en) * | 2015-01-30 | 2015-07-15 | 常州中铁科技有限公司 | A kind of tamping unit intelligent hydraulic testing apparatus |
| CN106351678A (en) * | 2016-09-14 | 2017-01-25 | 安徽理工大学 | Mine support allowing automatic adjustment of support stiffness |
| CN206177492U (en) * | 2016-10-21 | 2017-05-17 | 洛阳理工学院 | Measure rock matter country rock lining cutting contact force's pressure cell fixing device |
| CN207472473U (en) * | 2017-11-27 | 2018-06-08 | 山东大学 | A kind of " sandwich " formula soil pressure cell fixing device |
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|---|---|
| CN109297827B (en) | 2021-03-05 |
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