CN109297358A - A kind of anti-puncturing chip and anti-stab equipment - Google Patents
A kind of anti-puncturing chip and anti-stab equipment Download PDFInfo
- Publication number
- CN109297358A CN109297358A CN201811229438.1A CN201811229438A CN109297358A CN 109297358 A CN109297358 A CN 109297358A CN 201811229438 A CN201811229438 A CN 201811229438A CN 109297358 A CN109297358 A CN 109297358A
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- Prior art keywords
- stab
- puncturing
- puncturing chip
- unit member
- spliced
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/02—Armoured or projectile- or missile-resistant garments; Composite protection fabrics
Abstract
The present invention provides a kind of anti-puncturing chip and anti-stab equipment, the anti-puncturing chip uses mechanical drawing Software on Drawing, using Titanium Powder powder material, it is processed and formed at one time by 3D printing technique, including the multiple anti-stab unit members successively spliced, and anti-stab unit member is designed as trigone wimble structure, by the structural plane anti-shear performance with the rule of change in size, best side length, thickness and the height for designing anti-stab unit member make the total quality of antipricking layer have the design requirement for significantly declining and meeting anti-stab performance;And it is fan-shaped column structure that section is arranged between adjacent anti-stab cellular construction, enhances the intensity of each anti-stab unit member junction, further improves the anti-stab performance of anti-puncturing chip.The problems such as anti-stab equipment using anti-puncturing chip production mainly overcomes existing protective gear integrally to lay particular stress on, and comfort, flexibility and poor air permeability, protective layer structure is complicated, complex production process, at high cost.
Description
Technical field
The present invention relates to anti-puncturing chip technical fields, more particularly, to a kind of anti-puncturing chip and anti-stab equipment.
Background technique
Today's society, various forms of violent crime events happen occasionally, and to soldier, police and are engaged in associated safety defendance
The life security of the special Security Personnel of work causes huge threat.In the mistake for implementing to arrest or wrestle with it to offender
Cheng Zhong, relevant staff is highly prone to the injury of sharp weapon, a to protect body significant points not by points such as bayonet, daggers
Sharp keen device injures and there is the wearable protective gear of excellent anti-stab performance to be particularly important.
According to " the police stab-resistance body armor of GA 68-2008 " standard, police stab-resistance body armor is indispensable protective gear, stab-resistance body armor generally by
Anti-puncturing chip and housing composition, wherein anti-puncturing chip main function is when the sharp instruments such as extraneous dagger, bayonet stab dressing person
Part energy can be consumed, the piercing of sharp weapon is prevented, to ensure the life security of the personnel of dress.Existing stab-resistance body armor is general
It is divided into hard stab-resistance body armor, the soft stab-resistance body armor of semihard half and soft stab-resistant clothes, wherein the core material of hard stab-resistance body armor is metal etc.
Hard titanium alloy sheet, although protective performance is excellent, its weight has larger impact to physical activity with rigidity and comfort is poor, takes
It connects and requires high, processing cost height with techniques such as plates;And the weight of such stab-resistance body armor is generally heavier, typically larger than 3.5kg.Half
Hard half soft stab-resistance body armor mainly uses metal and high-performance fiber as composite material so that cutting tool dulling, although improving anti-stab
The kinematic dexterity and comfort of clothes, but complex manufacturing technology, production efficiency is low, high expensive.Soft stab-resistant takes
It is made with high-performance chemical fabric, such as supra polymer modules polyethylene fibre of core material, mainly uses multilayer at present
High-performance fiber superposition, thickness is thicker, often reaches four or five ten layers, dress is also not flexible, and damp and hot transfer performance is poor, is easy to make one
Physiological fatigue is generated, there may be heatstrokes when serious, and hyperpyrexia etc. is dangerous still to have the sky improved in terms of wearing comfort
Between.
Summary of the invention
(1) technical problems to be solved
The object of the present invention is to provide a kind of anti-puncturing chip and anti-stab equipments, are carried out by the structure to anti-stab base board unit
Innovative design, to mitigate the overall quality of anti-stab equipment and promote its anti-stab performance.
(2) technical solution
In order to solve the above-mentioned technical problem, according to the first aspect of the invention, a kind of anti-puncturing chip, the stab-proof core are provided
Piece is processed and formed at one time using Titanium Powder powder material by 3D printing technique using mechanical drawing Software on Drawing, comprising:
The multiple anti-stab unit members successively spliced, the anti-stab unit member include three pieces of protective plates, and three pieces described anti-
Backplate is successively spliced into trigone wimble structure;
The lateral surface of the trigone wimble structure forms outboard structure, and the medial surface of the trigone wimble structure forms inside knot
The outboard structure of structure, multiple anti-stab unit members is successively spliced, and the inside structure of multiple anti-stab unit members is successively
Splicing.
Preferably, three pieces of protective plates are the isosceles triangle of congruence, the anti-stab unit member of adjacent two
Diamondwise is spliced on the bottom edge of outboard structure, and is fixed with and cuts between the outboard structure of the every two adjacent anti-stab unit member
Face is fan-shaped cylindrical component, and the cylindrical component is fitted in the corresponding outboard structure.
Preferably, the inclination angle of the protective plate is 20~30 °.
Preferably, the bottom edge side length of the protective plate is 5~20mm.
Preferably, the radius of the cylindrical component is 0.2~0.8mm.
Preferably, the protective plate vertically with a thickness of 0.5~1.5mm.
Preferably, the 3D printing technique is laser sintered.
Preferably, the Titanium Powder powder material is TC4.
According to the second aspect of the invention, a kind of anti-stab equipment is provided, including any institute described in first aspect present invention
The anti-puncturing chip stated.
Preferably, the anti-stab equipment includes: anti-stab housing and the antipricking layer for being built in the anti-stab housing, described anti-
Thorn layer is spliced by multiple anti-puncturing chips, and the seam crossing of two adjacent anti-puncturing chips is equipped with silica gel connector,
The seam crossing of two adjacent anti-puncturing chips is wrapped up and is fixed by the silica gel connector.
Preferably, it is equipped with anti-stab item inside the silica gel connector, the anti-stab item is made of titanium alloy material, described
Anti-stab item is located at two adjacent anti-puncturing chip seam crossings.
(3) beneficial effect
Anti-stab unit member is designed as trigone wimble structure, by this by anti-puncturing chip provided by the invention and anti-stab equipment
Structural plane anti-shear performance designs best side length, thickness and the height of anti-stab unit member, makes to prevent with the rule of change in size
The total quality of thorn layer has the design requirement for significantly declining and meeting anti-stab performance;And in adjacent anti-stab unit knot
It is fan-shaped column structure that section is arranged between structure, enhances the intensity of each anti-stab unit member junction, further improves
The anti-stab performance of anti-puncturing chip.
Using the anti-puncturing chip make anti-stab equipment mainly overcome existing protective gear integrally to lay particular stress on, comfort, flexibly
Property and poor air permeability, protective layer structure it is complicated, complex production process, it is at high cost the problems such as.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is anti-puncturing chip positive structural schematic diagram in part in the embodiment of the present invention;
Fig. 2 is the structure structure chart at the part anti-puncturing chip back side in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of part anti-puncturing chip side in the embodiment of the present invention;
Fig. 4 is the schematic diagram of anti-stab unit member outboard structure in the embodiment of the present invention;
Fig. 5 is the schematic diagram of anti-stab unit member inside structure in the embodiment of the present invention;
Fig. 6 is the structural schematic diagram that cylindrical component is connect with protective plate in the embodiment of the present invention;
Fig. 7 is the structural schematic diagram of adjacent anti-puncturing chip connection in antipricking layer in the embodiment of the present invention;
Fig. 8 is the bottom view of Fig. 7;
Fig. 9 is the structural schematic diagram of antipricking layer in the embodiment of the present invention;
Appended drawing reference:
The anti-stab unit member of 1-;2- protective plate;3- outboard structure;4- inside structure;5- cylindrical component;6- antipricking layer;7-
Silica gel connector;The anti-stab item of 8-.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
As shown in Figures 1 to 6, the embodiment of the invention discloses a kind of anti-puncturing chip, raw material used in anti-puncturing chip are
Typical thermoplastic's material titanium alloy powder, powder model TC4 (Ti6Al4V) are specially laser sintered using 3D printing technique
Machine-shaping.Wherein, 3D printing has other in terms of labyrinth molding and processing efficiency as a kind of rapid shaping technique
The advantage that Conventional machining methods do not have stacks material in layer finally threedimensional model by rapid shaping technique
It is converted into entity.The CAD model that anti-stab titanium alloy sheet and connection structure are drawn in graphics software SolidWorks, then saves
Equipment printing system is imported for STL formatted file, setting parameter is processed.After laser sintered, pickup simultaneously will
There is the workpiece of residual temperature to be sent into bellows removal excess surface powder.
Wherein, for ease of description, anti-puncturing chip is split as multiple successively splicing anti-stab unit member 1 (practical being one
Body machine-shaping), anti-stab unit member 1 is positive trigone wimble structure, and each side of positive trigone wimble structure is respectively by one piece three
Angular protective plate 2 is constituted, and the waist of three pieces of protective plates 2 is successively spliced into and surrounds the trigone wimble structure, and trigone wimble structure is real
By three pieces of 2 integrated moldings of protective plate on border, protective plate 2 is titanium alloy substrate.
Further, for each anti-stab unit member 1, by the lateral surface of trigone wimble structure, i.e. three pieces of protective plates 2
Lateral surface formed structure be set as outboard structure 3, by the medial surface of trigone wimble structure, i.e., the medial surface shape of three pieces protective plates 2
At structure be set as inside structure 4.By successively splicing multiple outboard structures 3, while multiple inside structures 4 successively being spliced
To form entire anti-puncturing chip structure.
In above-described embodiment, in order to improve protective performance, protective plate 2 shares three pieces and is isosceles triangle, splicing
The practical trigone wimble structure that is positive of the trigone wimble structure of composition, positive trigone wimble structure have stronger buffering and protective to cutter
Energy.The arrangement of each anti-stab unit member 1 in anti-puncturing chip specifically: three bottom edge shapes of the outboard structure 3 of anti-stab unit member 1
At an equilateral triangle, the bottom edge of two outboard structures of arbitrary neighborhood can be spliced into a diamond shape, and every two adjacent
One cylindrical component 5 is fixed between outboard structure 3, the splicing gap for filling up between two positive trigone wimble structures, column
The section of shape component 5 is sector, the side of cylindrical component 5 including two non-cylindrical, the two sides are respectively with adjacent two
The lateral surface of a positive trigone wimble structure is bonded.
On the basis of the various embodiments described above, optionally, in another embodiment of anti-puncturing chip of the present invention, triangular pyramid
The tilt angle of side, that is, protective plate 2 is 20~30 °.
On the basis of the various embodiments described above, optionally, in another embodiment of anti-puncturing chip of the present invention, triangular pyramid
The bottom edge side length of bottom edge, that is, protective plate 2 is 5~20mm.
On the basis of the various embodiments described above, optionally, in another embodiment of anti-puncturing chip of the present invention, cylindrical component
5 radius is 0.2~0.8mm.
On the basis of the various embodiments described above, optionally, in another embodiment of anti-puncturing chip of the present invention, protective plate 2
In its vertical board direction with a thickness of 0.5~1.5mm.
On the basis of the various embodiments described above, since anti-puncturing chip has certain interior energy, core is equal to when being impacted
The deformation energy of piece, under certain cutter attack energy, titanium alloy chip when the side tilt angle of trigone wimble structure is 22.5 °
Plastic deformation ability is relatively large, larger to the kinetic energy loss of cutter, and puncture resistant ability is stronger.If the whole side length of anti-puncturing chip,
Height is certain, and in a certain range, triangular pyramid side length is bigger on chip, then anti-stab performance is lower, and side length is smaller, then anti-stab performance
It is higher, but the surface density of substrate is bigger.
By Experimental comparison, show that the bottom surface side length of triangular pyramid is 11.5mm, and when side tilt angle is 22.5 °,
Vertical height of the vertex far from bottom edge is 2.4mm.It is anti-stab in order to allow that the size of entire anti-stab unit member 1, which is scheduled on this specification,
The total number of layer unit component 1 can satisfy anti-shearing ability under appropriate circumstances.Wherein, if antipricking layer chip
The quantitative design of trigone wimble structure is very few, under same height, it is necessary to the relatively large titanium alloy sheet of area, by dimensional effect
Deng influence, the anti-shear performance of titanium alloy anti-puncturing chip can decline, and weak region is easier to be pierced through by cutter relatively.If three
Pyramidal structure quantitative design is excessive, then the area of monolithic titanium alloy anti-puncturing chip will reduce, although improving the anti-of antipricking layer
Thorn ability, but can greatly increase the weight of antipricking layer, it is unable to satisfy the requirement for mitigating quality.
Wherein, when the bottom surface side length of triangular pyramid is scheduled on 11.5mm, the influence of dimensional effect is effectively prevented, according to
" the police stab-resistance body armor of GA 68-2008 " tests the test of anti-stab performance, the big plate that the triangular pyramid unit of side length 11.5mm is combined into
Weight and cutter free-falling that row falling weight impact test is 2.4kg with total weight under the height of 1m is pounded and hits titanium alloy sheet,
By test of many times, titanium alloy sheet is never pierced, to prove that the titanium that the triangular pyramid unit of bottom surface side length 11.5mm is combined into closes
Golden big plate is able to bear the puncture energy of 24J, meets national standard.The thickness of protective plate 2 is ultimately determined to by test
1mm, thickness is bigger than normal, and anti-stab performance is no doubt excellent, but will increase the weight of titanium alloy sheet;Thickness is small, is unable to satisfy antipricking layer
Anti-stab performance.It is comprehensively compared, is most the side length of titanium alloy-based plate unit, thickness and the so positioned specification of bevel angle
Good design result.
As shown in Figure 7 to 9, the embodiment of the present invention also provides a kind of anti-stab equipment, including anti-in the various embodiments described above
Puncturing chip.The anti-stab equipment specifically includes: anti-stab housing and the antipricking layer 6 for being built in anti-stab housing, in order to mainly protect
The major organs of human body, anti-stab housing is stabproof vest, and antipricking layer 6 is installed in the front of anti-stab housing.Because antipricking layer needs
It is bonded human body, so being first cut into tool in graphics software to the titanium alloy-based Slab for being located at shoulder and waist totally 6 angles
Cambered shape.Desired structure is processed by 3D printing, and it is stable, smart largely to meet workpiece quality
Spend high excellent characteristics.It is processed to be cut into 3D printing and can be bonded human body with cambered titanium alloy sheet, to greatest extent
The position that protecting human bodies may be pierced, and can be convenient for assembly.Because antipricking layer 6 is put into anti-stab housing,
Clothing can be more bonded with cambered titanium alloy sheet, make people's dress more convenient, and in addition the back of antipricking layer 6 with it is positive
Structure size is just the same.
Antipricking layer 6 is spliced by multiple anti-puncturing chips, and the size and shape of anti-puncturing chip can be according to actual difficult processing
Degree rationally setting, specific size and structure are not especially limited.Adding in order to facilitate 6 angles of shoulder and waist in the present embodiment
Antipricking layer 6 is divided and individually prints processing for four pieces of anti-puncturing chips, and meets the anti-of design requirement by being spliced to form a monolith by work
Pierce layer 6.And the seam crossing of two adjacent anti-puncturing chips is equipped with silica gel connector 7, silica gel connector 7 uses soft silica gel material
It is made, is wrapped up the seam crossing of two adjacent anti-puncturing chips and the connection that is fixed by silica gel connector 7.
On the basis of the above embodiments, in order to improve the anti-stab performance of each anti-puncturing chip stitching portion, in silica gel connector
Inside is equipped with anti-stab item 8, and anti-stab item 8 is equally made of titanium alloy material, and anti-stab item 8 is located at two adjacent anti-puncturing chips
Seam crossing, shape may be designed to coincide with the inside structure of two anti-puncturing chip seam crossings, in order to guarantee antipricking layer globality,
On the inside of two anti-puncturing chip seam crossings that anti-stab item 8 is placed in.This connection type can increase the flexibility of antipricking layer, each anti-
Puncturing chip can be move freely in a certain range, and anti-stab item 8 is embedded in the silica gel connector 7 of junction lower part, can
Effectively to keep out the point of a knife for being pierced into junction, protection humidification is played.Since soft silica gel density is relatively small, can expire
The weight of junction is dramatically reduced under the premise of the anti-stab performance of foot.When using the connection of soft silica gel structure, process is anti-stab
After the test of impact test instrument repeat impact, the trigone wimble structure and periphery connection structure of titanium alloy sheet be not by penetrating brokenly
It is bad, fully meet anti-stab performance requirement.
On the basis of the various embodiments described above, the antipricking layer 6 completed the process is put into the anti-stab housing customized in advance,
Complete the assembling process of anti-stab equipment.Anti-stab equipment is the shape fully according to titanium alloy plate antipricking layer 6 and makees herein
, the internal layer material of anti-stab equipment is TPU composite material-feeding, it includes that fabric and lining (are passed through binder by common composite material
It is bonded, so as to improve fabric texture, is suitble to the technique of clothes processing simplified and large-scale production) and function and service fabric (warp
Compound fabric is crossed with the specific functions such as Waterproof Breathable, anti-radiation, wash resistant, wear-resistant), function and service fabric is called waterproof
Breathable fabric, is a kind of novel textile fabric, composition by macromolecule waterproof ventilative material (PTFE film or TPU membrane) plus
Upper cloth composite material forms.Water-proof breathable fabric is while reinforcing cloth air-tightness, watertightness, unique steam permeability
Can, inside configuration steam can be made to be discharged rapidly, structure is avoided to multiply mould, and keep human body dry and comfortable always, be solved perfectly thoroughly
Gas and radix saposhnikoviae, waterproof, the problems such as keeping warm, this is a kind of novel ventilated waterproof antiwear fabric, can thus reduce stab-resistance body armor liner
Hot dampness.The outer layer material of stabproof vest is Oxford cloth, with terylene polyester cotton blended yarn and yarn interweaving, using latitude galassing or
Basket weave.The advantages of Oxford cloth is soft, ventilative, quick-drying washable mostly with quick-drying washable, sponginess, good hygroscopicity.
Because the shape of antipricking layer 6 and anti-stab housing is almost coincide, heat seal is used after antipricking layer 6 is put into anti-stab housing
Sealing, because being that can not seal outlet and will cause antipricking layer 6 to be detached from anti-stab housing by needlework.By the way that antipricking layer 6 is filled completely
The preparation process that anti-stab equipment is completed in outlet is sealed after into anti-stab housing.Wherein, the heat seal process of use is a kind of blister packaging
Technique, the paper card that surface is coated with plastics-absorbing oil with sealing machine form together with blister heat seal and inhale card packaging.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of anti-puncturing chip, which is characterized in that the anti-puncturing chip uses mechanical drawing Software on Drawing, using titanium alloy powder
Material is processed and formed at one time by 3D printing technique, comprising:
The multiple anti-stab unit members successively spliced, the anti-stab unit member include three pieces of protective plates, three pieces of protective plates
Successively it is spliced into trigone wimble structure;
The lateral surface of the trigone wimble structure forms outboard structure, and the medial surface of the trigone wimble structure forms inside structure, more
The outboard structure of a anti-stab unit member is successively spliced, and the inside structure of multiple anti-stab unit members successively splices.
2. anti-puncturing chip according to claim 1, which is characterized in that three pieces of protective plates are the isoceles triangle of congruence
Diamondwise is spliced on shape, the bottom edge of the outboard structure of the anti-stab unit member of adjacent two, and every two adjacent described anti-
Piercing and being fixed with section between the outboard structure of unit member is fan-shaped cylindrical component, and the cylindrical component is fitted in corresponding institute
It states in outboard structure.
3. anti-puncturing chip according to claim 1 or 2, which is characterized in that the inclination angle of the protective plate is 20~30 °.
4. anti-puncturing chip according to claim 1 or 2, which is characterized in that the bottom edge side length of the protective plate be 5~
20mm。
5. anti-puncturing chip according to claim 1 or 2, which is characterized in that the radius of the cylindrical component be 0.2~
0.8mm。
6. anti-puncturing chip according to claim 1 or 2, which is characterized in that the protective plate vertically with a thickness of
0.5~1.5mm.
7. anti-puncturing chip according to claim 1 or 2, which is characterized in that the Titanium Powder powder material is TC4.
8. a kind of anti-stab equipment, which is characterized in that including the anti-puncturing chip as described in any in claim 1-7.
9. anti-stab equipment according to claim 8, which is characterized in that the anti-stab equipment includes: anti-stab housing and built-in
In the antipricking layer of the anti-stab housing, the antipricking layer is spliced by multiple anti-puncturing chips, and adjacent two are described anti-
The seam crossing of puncturing chip is equipped with silica gel connector, and the silica gel connector is by the seam crossing packet of two adjacent anti-puncturing chips
It wraps up in and fixes.
10. anti-stab equipment according to claim 9, which is characterized in that anti-stab item is equipped with inside the silica gel connector, it is described
Anti-stab item is made of titanium alloy material, and the anti-stab item is located at two adjacent anti-puncturing chip seam crossings.
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CN201811229438.1A CN109297358A (en) | 2018-10-22 | 2018-10-22 | A kind of anti-puncturing chip and anti-stab equipment |
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CN201811229438.1A CN109297358A (en) | 2018-10-22 | 2018-10-22 | A kind of anti-puncturing chip and anti-stab equipment |
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Cited By (1)
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CN113001106A (en) * | 2021-02-08 | 2021-06-22 | 沈阳中钛装备制造有限公司 | Titanium alloy protection plate and preparation method thereof |
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CN103184695A (en) * | 2013-04-17 | 2013-07-03 | 东华大学 | Resin-formed flexible puncture-proof fabric and preparation method thereof |
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