CN109296525A - A kind of propulsive liquid of diaphragm pump chamber - Google Patents
A kind of propulsive liquid of diaphragm pump chamber Download PDFInfo
- Publication number
- CN109296525A CN109296525A CN201811547114.2A CN201811547114A CN109296525A CN 109296525 A CN109296525 A CN 109296525A CN 201811547114 A CN201811547114 A CN 201811547114A CN 109296525 A CN109296525 A CN 109296525A
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- China
- Prior art keywords
- cavity
- type chamber
- diaphragm pump
- chamber
- interface
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- 239000007788 liquid Substances 0.000 title claims abstract description 10
- 230000001141 propulsive effect Effects 0.000 title claims abstract description 5
- 238000012545 processing Methods 0.000 claims abstract description 25
- 238000005266 casting Methods 0.000 claims abstract description 16
- 230000007704 transition Effects 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007514 turning Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/067—Pumps having fluid drive the fluid being actuated directly by a piston
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
A kind of propulsive liquid of diaphragm pump chamber belongs to diaphragm pump technical field.The present invention provides a kind of raising propulsion two corner's castability of sap cavity, reduces by two corner's stress, it is made to meet the left and right propulsion sap cavity of the diaphragm pump of the requirement of diaphragm pump.The present invention includes cavity; cavity lower half is lower part type chamber; the cavity upper half is top type chamber; overpressure protection system interface is provided on the type chamber of top; cavity one end is power end interface; the cavity other end is chamber of septum interface, it is characterised in that: the upper surface the top Xing Qiang is provided with the lower processing plane being adapted with overpressure protection system interface;The top type chamber, which is located above power end interface, is provided with processing plane, the top type chamber is set as vertically casting face close to the corner of power end interface, upper processing plane and vertically casting face are by passing through the oblique machined surface transition of inclination between upper inclination machined surface transition, upper inclination machined surface and upper processing plane and lower processing plane.
Description
Technical field
The invention belongs to diaphragm pump technical fields, and in particular to a kind of left and right propulsion sap cavity of diaphragm pump.
Background technique
It promotes sap cavity for connecting chamber of septum and power end, and supports cylinder sleeve so that the piston in cylinder sleeve completes reciprocal fortune
It is dynamic, it is that membrane pump fluid end realizes one of ore pulp sucking and most critical components of discharge, major function is to pass through shoring
The enlarged bore piston completion reciprocating motion so that in cylinder sleeve is covered, propulsion liquid oil between propulsion liquid chamber internal piston and diaphragm is passed through
The reciprocating motion of diaphragm is completed in flowing with compression, to complete ore pulp compression, realizes ore pulp sucking and discharge.The sucking of ore pulp and
Discharge, makes the intracavitary operating pressure of propulsion liquid that periodical alternating characteristics be presented, and left and right propulsion sap cavity easily generates casting in corner
Defect leads to fatigue crack and fracture accident, and propulsion liquid oil is caused to leak, and diaphragm pump scram will guarantee in the design phase
Left and right propulsion sap cavity corner shape is reasonable, while meeting castability and fatigue strength requirement.
With the continuous improvement of diaphragm pump downstream industry production capacity, (diaphragm pump is referred to diaphragm pump single device conveying capacity
Feed flow and operating pressure) more stringent requirements are proposed, and big flow diaphragm pump is more advantageous under compared to small flow diaphragm pump
Industry of parading improves production efficiency, simplifies production procedure, reduces capital expenditure and operation maintenance cost etc., and meeting country, " energy conservation subtracts
Therefore the fundamental state policy of row " improves the inexorable trend that separate unit diaphragm pump capacity is diaphragm pump future development.
For diaphragm pump there are three sap cavity is promoted, left propulsion sap cavity couples left chamber of septum and power end, right propulsion with " Z " font chamber
Sap cavity connects right chamber of septum and power end with " S " font chamber, and left and right propulsion sap cavity is arranged in symmetric relation.With left propulsion sap cavity
For, the Liang Ge corner structure of " Z " font chamber shape has following features: 1) the left riser for promoting sap cavity in chamber of septum interface and
Power end interface, two turnings and riser distance are farther out, it is difficult to guarantee the castability of casting corner;2) two turnings are
The curving of castings, since difficulty of processing is larger and undressed, easily generation fatigue fracture;3) two turnings are in the diaphragm pump course of work
The load of receiving is alternating stress load, including the pulling force from chamber of septum interface and power end interface, and carrys out self-propelled
The pressure of liquid oil;4) two turnings are easy to happen stress concentration.The above feature of two corner structures determines, left and right propulsion
Two corner structures of sap cavity be easy to happen due to casting flaw and stress concentration, caused by fatigue crack initiation and fracture accident,
Therefore, in the left and right propulsion sap cavity schematic design phase, left and right propulsion two turning castabilities of sap cavity are must satisfy one
Item casting design objective.
As separate unit diaphragm pump capacity is continuously improved, left and right two turning castabilities of propulsion sap cavity become a protrusion
Technical risk point.Currently, many kinds of measures has been used to improve left and right two turning castabilities of propulsion sap cavity: including that will promote
Sap cavity turning to the cavity wall thickness between riser thickeies, MOLTEN STEEL FLOW effect when improving casting;Add at two corner structures
Muscle;Sap cavity is promoted to use better founding materials etc..The above method is unsatisfactory to the improvement of corner's castability, reaches
Less than requirement, the development of big flow diaphragm pump is constrained.
Summary of the invention
The present invention addresses the above problem, provides a kind of raising propulsion two corner's castability of sap cavity, reduces by two
Corner's stress makes it meet the left and right propulsion sap cavity of the diaphragm pump of the requirement of diaphragm pump.
To achieve the above object, the present invention adopts the following technical scheme: the present invention includes cavity, cavity lower half is lower part
Type chamber, the cavity upper half are top type chamber, and overpressure protection system interface is provided on the type chamber of top, and cavity one end is power termination
Mouthful, the cavity other end is chamber of septum interface, it is characterised in that: the upper surface the top Xing Qiang is provided with to be connect with overpressure protection system
The adaptable lower processing plane of mouth;The top type chamber, which is located above power end interface, is provided with processing plane, it is described on
Portion's type chamber is set as vertically casting face close to the corner of power end interface, and upper processing plane and vertically casting face pass through upper inclination
By rolling oblique machined surface transition between machined surface transition, upper inclination machined surface and upper processing plane and lower processing plane.
As a preferred solution of the present invention, the angle between the upper inclination machined surface and horizontal plane is 30 ° ± 5 °;
The angle rolled between oblique machined surface and horizontal plane is 20 ° ± 5 °.
It is had the advantages that compared with existing well-known technique using technical solution of the present invention.
1, each position castability of propulsion sap cavity of the present invention especially corner's castability improvement effect is very aobvious
It writes, to substantially increase reliability, the safety that it is used.
2, the weight of the present invention for promoting sap cavity is increased slightly, the simple easy processing of the increased machined surface of upper half type chamber.
3, the present invention is on the basis of overpressure protection system interface position is constant, by original propulsion sap cavity top type chamber
Round and smooth casting surface is changed to the machined surface of more plane compositions, after increasing riser on the type chamber of the upper half, can use processing
Mode removes riser.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the angle schematic diagram of upper inclination machined surface.
1 it is upper processing plane in attached drawing, 2 be overpressure protection system interface, 3 be lower processing plane, 4 is chamber of septum interface, 5
For roll oblique machined surface, 6 be vertically casting face, 7 be power end interface, 8 be upper inclination machined surface, 9 be top type chamber, 10 be under
Portion's type chamber.
Specific embodiment
The present invention includes cavity, and cavity lower half is lower part type chamber 10, and the cavity upper half is top type chamber 9, top type chamber 9
On be provided with overpressure protection system interface 2, cavity one end is power end interface 7, and the cavity other end is chamber of septum interface 4, special
Sign is: 9 upper surface of top type chamber is provided with the lower processing plane 3 being adapted with overpressure protection system interface 2;On described
Portion's type chamber 9 is located at power end interface 7 top and is provided with processing plane 1, and the top type chamber 9 is close to power end interface 7
Corner is set as vertically casting face 6, upper processing plane 1 and vertically casting face 6 and passes through upper 8 transition of inclination machined surface, upper inclination
By rolling oblique 5 transition of machined surface between machined surface 8 and upper processing plane 1 and lower processing plane 3.
As a preferred solution of the present invention, it is described it is upper inclination machined surface 8 and horizontal plane between angle β be 30 ° ±
5°;The angle α rolled between oblique machined surface 5 and horizontal plane is 20 ° ± 5 °.
It is understood that being merely to illustrate the present invention above with respect to specific descriptions of the invention and being not limited to this
Technical solution described in inventive embodiments, those skilled in the art should understand that, still the present invention can be carried out
Modification or equivalent replacement, to reach identical technical effect;As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (2)
1. a kind of propulsive liquid of diaphragm pump chamber, including cavity, cavity lower half is lower part type chamber (10), and the cavity upper half is top type
Chamber (9) is provided with overpressure protection system interface (2) on top type chamber (9), and cavity one end is power end interface (7), and cavity is another
End is chamber of septum interface (4), it is characterised in that: top type chamber (9) upper surface is provided with and overpressure protection system interface (2)
Adaptable lower processing plane (3);The top type chamber (9) is located at top at power end interface (7) and is provided with processing plane
(1), corner of the top type chamber (9) close to power end interface (7) is set as vertically casting face (6), upper processing plane (1)
Pass through upper inclination machined surface (8) transition, upper inclination machined surface (8) and upper processing plane (1) and lower processing with vertically casting face (6)
By rolling oblique machined surface (5) transition between plane (3).
2. a kind of propulsive liquid of diaphragm pump chamber according to claim 1, it is characterised in that: the upper inclination machined surface (8) and
Angle (β) between horizontal plane is 30 ° ± 5 °;The angle (α) rolled between oblique machined surface (5) and horizontal plane for 20 ° ±
5°。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811547114.2A CN109296525A (en) | 2018-12-18 | 2018-12-18 | A kind of propulsive liquid of diaphragm pump chamber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811547114.2A CN109296525A (en) | 2018-12-18 | 2018-12-18 | A kind of propulsive liquid of diaphragm pump chamber |
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Publication Number | Publication Date |
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CN109296525A true CN109296525A (en) | 2019-02-01 |
Family
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CN201811547114.2A Pending CN109296525A (en) | 2018-12-18 | 2018-12-18 | A kind of propulsive liquid of diaphragm pump chamber |
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Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1408095A (en) * | 1973-04-18 | 1975-10-01 | Exxon Production Research Co | Fluid end for a plunger pump |
CN101126118A (en) * | 2006-06-23 | 2008-02-20 | 普拉德研究及发展公司 | Autofrettage process for a pump fluid end |
CN101509485A (en) * | 2009-04-03 | 2009-08-19 | 北京金海虹氮化硅有限公司 | Jacket with protection steel ring for ceramic pump case |
CN101954450A (en) * | 2010-11-09 | 2011-01-26 | 广东省韶铸集团有限公司 | Process for eliminating cracks on cross beam shoulder of ceramic press |
CN201922034U (en) * | 2010-12-15 | 2011-08-10 | 武汉钢铁(集团)公司 | Working lining for T-shaped tundish impact area |
CN102481629A (en) * | 2009-09-15 | 2012-05-30 | 大金工业株式会社 | Mold |
CN202360201U (en) * | 2011-12-09 | 2012-08-01 | 重庆普什机械有限责任公司 | Novel structure for cooling water channel of diesel engine supporting box |
CN202833107U (en) * | 2012-09-18 | 2013-03-27 | 中国有色(沈阳)泵业有限公司 | Oil cylinder structure of diaphragm pump |
CN203023037U (en) * | 2012-12-25 | 2013-06-26 | 上海清河机械有限公司 | Stress-concentration-preventing plunger pump valve chest structure |
CN203023039U (en) * | 2012-12-28 | 2013-06-26 | 上海清河机械有限公司 | Liquid cavity structure capable of preventing stress concentration for plunger pump valve box |
CN107830252A (en) * | 2017-12-14 | 2018-03-23 | 江苏欧泰机械有限公司 | A kind of fixing structure for ductile iron pipeline |
CN209228583U (en) * | 2018-12-18 | 2019-08-09 | 中国有色(沈阳)泵业有限公司 | A kind of propulsive liquid of diaphragm pump chamber |
-
2018
- 2018-12-18 CN CN201811547114.2A patent/CN109296525A/en active Pending
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1408095A (en) * | 1973-04-18 | 1975-10-01 | Exxon Production Research Co | Fluid end for a plunger pump |
CN101126118A (en) * | 2006-06-23 | 2008-02-20 | 普拉德研究及发展公司 | Autofrettage process for a pump fluid end |
CN101509485A (en) * | 2009-04-03 | 2009-08-19 | 北京金海虹氮化硅有限公司 | Jacket with protection steel ring for ceramic pump case |
CN102481629A (en) * | 2009-09-15 | 2012-05-30 | 大金工业株式会社 | Mold |
CN101954450A (en) * | 2010-11-09 | 2011-01-26 | 广东省韶铸集团有限公司 | Process for eliminating cracks on cross beam shoulder of ceramic press |
CN201922034U (en) * | 2010-12-15 | 2011-08-10 | 武汉钢铁(集团)公司 | Working lining for T-shaped tundish impact area |
CN202360201U (en) * | 2011-12-09 | 2012-08-01 | 重庆普什机械有限责任公司 | Novel structure for cooling water channel of diesel engine supporting box |
CN202833107U (en) * | 2012-09-18 | 2013-03-27 | 中国有色(沈阳)泵业有限公司 | Oil cylinder structure of diaphragm pump |
CN203023037U (en) * | 2012-12-25 | 2013-06-26 | 上海清河机械有限公司 | Stress-concentration-preventing plunger pump valve chest structure |
CN203023039U (en) * | 2012-12-28 | 2013-06-26 | 上海清河机械有限公司 | Liquid cavity structure capable of preventing stress concentration for plunger pump valve box |
CN107830252A (en) * | 2017-12-14 | 2018-03-23 | 江苏欧泰机械有限公司 | A kind of fixing structure for ductile iron pipeline |
CN209228583U (en) * | 2018-12-18 | 2019-08-09 | 中国有色(沈阳)泵业有限公司 | A kind of propulsive liquid of diaphragm pump chamber |
Non-Patent Citations (1)
Title |
---|
付鹏等: "圆角尺寸对隔膜泵隔膜室盖结构强度的影响对比分析", 有色矿冶, vol. 28, no. 03, 30 June 2012 (2012-06-30), pages 80 - 82 * |
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