A kind of preparation method and application of new concrete release agent
Technical field
The present invention relates to technical field of concrete, in particular to a kind of preparation method of new concrete release agent
And application.
Background technique
Concrete parting agent is a kind of common concrete admixture, by way of usually coating or spray surface, application
In template inner surface, to play the adhesive force reduced between concrete and template, avoid it is concrete curing after be adhered to template, shadow
Ring the effect of concrete structure integrality and surface smoothness.With the increase year by year of concrete amount, about in concrete skill
The research that highly important action concrete release agent is played in the development and application of art and construction material is also sent out constantly
Exhibition.
For example, prior art PCT/CN2016/091770 " FAIR-FACED CONCRETE RELEASE AGENT AND
PREPARATION METHOD THEREFOR " in, a kind of clear-water concrete release agent and preparation method thereof is disclosed, this is mixed
Coagulate soil raw material include: by weight 2-10 parts of tributyl phosphates, the useless engine oil of 80-220,2-8 parts of sodium nitrites, 15~
65 parts of mineral oil, 50-150 parts of vegetable oil, 5~25 parts of antirust agent, 3-18 parts.Polyvinyl alcohol, 10~30 parts of retinal, methyl are fine
5~25 parts, 2~8 parts of active soil of dimension element.
Meanwhile prior art PCT/CN2016/091769 " WATER-SOLUBLE CONCRETE RELEASE AGENT
AND PREPARATION METHOD THEREFOR " a kind of water-soluble concrete parting agent and preparation method thereof is disclosed, this is mixed
The raw material of solidifying soil release agent includes: 15~55 parts of cocounut oil diglycollic amides, 25-75 parts of triethanolamine oleates, 200 by weight
~500 parts of glycerol, 10-45 parts of laruyl alcohol diglycollic amides, 20-50 parts of lauryl diethanolamides, 1-10 parts of OF colorants,
3~18 parts of sodium benzoate, 10~30 parts of rosin, 5~25 parts of methylcellulose, 2~8 parts of sodium carbonate.
Likewise, " one kind is with concrete parting agent made of rapeseed oil and its system by prior art CN201410786051.1
Preparation Method " also disclose one kind with concrete parting agent and preparation method thereof made of rapeseed oil, the parts by weight of constitutive material
Are as follows: modified colza 30-50, zinc stearate 15-20, chlorinated paraffin 5-8, dimethicone 8-10, methyltrimethoxysilane
4-5, sodium polyacrylate solution 0.5-1.0, tributyl citrate 4-5, sorbester p18 0.6-1.0, zinc oxide 2-4 and deionized water
250-400。
As above it is exemplary in the prior art, although the research for having carried out heterogeneity, different system concrete parting agent is visited
Rope, but these existing release agents are in practical applications, still there is certain defect, specific:
One, pure oils release agent: pure oils release agent be mainly use mineral oil, animal oil and vegetable oil and they
Waste oil (used oil, waste diesel, kitchen waste grease etc.) is used as release agent, although raw material is from a wealth of sources, it exists
Blibbing is more, and vegetable and animals oils are apt to deteriorate to addle the disadvantages of losing effect;
Two, emulsion-type release agent: mainly by oily matter dispersion in aqueous solution by emulsification, although such de-
Mould agent raw material sources are extensive, be conducive to industrialized production and produce stable, lower-price characteristic, reach the cream of Tyndall phenomenon
Liquid is sprayed in template, can be formed layer film after moisture evaporation and be played demoulding, however, such emulsion-type release agent cannot connect
Rainwater is touched, this just greatly limits its actual application scenarios and application range;
Three, paint class release agent: mainly existing paint systems it is improved it is modified apply on concrete blinding,
Although this release agent film strength is high, the ductility of film is preferable, there is also be not easily cleaned, be not easy to repair for such release agent
The disadvantages of mending, is at high price, in actual production, takes the actually rare of this scheme.
In view of this, the present invention is specifically proposed.
Summary of the invention
The purpose of the present invention is to provide a kind of new concrete release agent, concrete parting agent provided by the present invention is former
Expect from a wealth of sources and cheap and with good stability and waterproofness, and has to interior formwork good
Inhibiting effect.
In order to realize above-mentioned purpose of the invention, the following technical scheme is adopted:
A kind of preparation method of new concrete release agent, comprising: water and emulsifier is added in unsaturated fatty acid by (a)
In mixture, after being uniformly dispersed, catalyst and activated monomer A is added, reacts post curing;(b) by activated monomer B, activity is single
Body C and activated monomer D is added in the mixture of water and emulsifier, is uniformly dispersed, and reacts post curing;(c) to water and emulsifier
Mixture in, step (a), (b) product and optional auxiliary material is added, after being stirred, obtains new concrete demoulding
Agent;Wherein, the unsaturated fatty acid includes: safflower seed oil, linseed oil, in linolenic acid or arachidonic acid at least
It is a kind of;And/or the activated monomer A includes: acrylic acid, at least one of methacrylic acid or acrylamide;With/
Or, the activated monomer B includes: maleic anhydride, at least one of fumaric acid or methacrylic acid;And/or the work
Property monomer C include: styrene or vinyltoluene at least one and/or, the activated monomer D includes: that acrylic acid is different pungent
At least one of ester or n-butyl acrylate.
Meanwhile the present invention also provides new concrete release agents obtained by the method for the present invention.
Likewise, the application present invention provides obtained new concrete release agent in concrete preparation.
Further, the present invention equally additionally provides a kind of preparation method of concrete, in the preparation method, using the present invention
New concrete release agent prepared by method.
Compared with prior art, the invention has the benefit that
In the present invention, emulsification is mainly carried out at different HLB by different oily matters, then by different creams
Liquid and related auxiliaries carry out compounding fusion, a kind of obtained New Emulsion type release agent;
For release agent of the present invention after mould surface spraying, film forming is fine and close, and has certain waterproof action, in conjunction with paint class
The ductility of styrenes enhancing film forming is targetedly added in characteristic, has good inhibition to make interior formwork
With;
Meanwhile raw material needed for release agent preparation of the present invention is from a wealth of sources, has many advantages, such as low finished product cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described.
Fig. 1 is appearance diagram after blank sample concrete demoulding in experimental example 1;
Fig. 2 is appearance diagram after commercially available sample concrete demoulding in experimental example 1;
Fig. 3 is appearance diagram after 1 concrete demoulding of embodiment in experimental example 1;
Fig. 4 is appearance diagram after 2 concrete demoulding of embodiment in experimental example 1;
Fig. 5 is appearance diagram after 3 concrete demoulding of embodiment in experimental example 1.
Specific embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment, but those skilled in the art will
Understand, the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the invention.It is not specified in embodiment specific
Condition person carries out according to conventional conditions or manufacturer's recommended conditions.Reagents or instruments used without specified manufacturer is
The conventional products that can be obtained by commercially available purchase.
Concrete parting agent provided by the present invention is a kind of in order to overcome existing release agent in product stability, waterproof
Property and cost and actual use performance etc. present in defect, and the new composition of one kind, the new system concrete that propose are de-
Mould agent.
Specifically, new concrete release agent provided by the present invention, can refer to following method and is prepared:
(i) 50 parts of water and emulsifier are stirred in mulser, are controlled by adjusting the type and quantity of emulsifier
HLB value after preferred stirring 30min, is warming up to 60~70 DEG C between 6-8;
In this step, emulsifier used are as follows: neopelex, polyoxethylene octylphenyl phenol ether -10 (OP-10),
At least one of polyoxyethylene sorbitan monooleate (Tween-80) or sorbitan fatty ester.
(ii) under agitation, 20-30 parts of unsaturated fatty acids are added in mixture obtained by step (i), stirring is extremely
Oil droplet dispersion;
In this step, the unsaturated fatty acid are as follows: in safflower seed oil, linseed oil, linolenic acid or arachidonic acid
At least one.
(iii) stablize after 70~80 DEG C after the temperature of step (ii) gained mixed system, be added 0.03-0.06 parts and urge
12-18 parts of monomer solution As of activity, 1h followed by aging are added dropwise then in 30~60min in agent, and product is denoted as substance M;
Wherein, the activated monomer A is acrylic acid, at least one of methacrylic acid or acrylamide;
Wherein, the catalyst is ammonium persulfate, at least one of potassium peroxydisulfate or azodiisobutyronitrile;
(iv) emulsifier and 89.7 parts of water are stirred in blender, by adjusting the type and quantity control of emulsifier
It is single to be then respectively adding B, 1-4 parts of 4-6 parts of activated monomers C and 1-5 parts of activated monomer activity between 13-15 for HLB value processed
Body D;
Then, 70~80 DEG C are warming up to, is stirred evenly dispersed to oil droplet;It is stirred to react under heat-retaining condition, reacts after-ripening
Change 60min, products therefrom is denoted as substance N;
In this step, emulsifier are as follows: neopelex, polyoxethylene octylphenyl phenol ether -10 (OP-10), polyoxy
At least one of ethylene Sorbitan Monooleate (Tween-80) or sorbitan fatty ester;
Simultaneously, wherein the catalyst is ammonium persulfate, at least one of potassium peroxydisulfate or azodiisobutyronitrile;
Activated monomer B are as follows: maleic anhydride, at least one of fumaric acid or methacrylic acid;
Activated monomer C are as follows: at least one of styrene or vinyltoluene;
Activated monomer D are as follows: at least one of Isooctyl acrylate monomer or n-butyl acrylate.
(v) 55-65 parts of M, 30-40 parts of substance N and 1-3 parts of substance defoaming agents, 1-4 is added in emulsification mixing plant
Part preservative and stabilizing reinforcer;Then, under high speed agitation, 30min is stirred to get product new concrete is arrived
Release agent;
In this step, emulsifier are as follows: neopelex, polyoxethylene octylphenyl phenol ether -10 (OP-10), polyoxy
At least one of ethylene Sorbitan Monooleate (Tween-80) or sorbitan fatty ester;
Meanwhile defoaming agent are as follows: at least one of polyether silicone copolymer emulsion or dimethicone;
Preservative are as follows: at least one of sodium benzoate, 2-methyl-4-isothiazolin-3-one or sorbic acid (potassium);
Stabilizing reinforcer are as follows: at least one of triethanolamine or diethanol amine.
And by preparation flow as above it is found that raw materials used in each step of the present invention is raw material that is existing and being easy to get;Together
When, what the control of each step reaction condition and conventional equipment can be realized under common heating state of temperature.Therefore,
The overall cost of product concrete parting agent of the present invention is lower.Meanwhile (including raw material selects by control for reaction condition
With different material reaction controlling etc. under the conditions of different HLB) so that the method for the present invention product has good practical usability
Can, it not only there is certain waterproofness, while being readily cleaned and repairing, this is also present in the existing release agent of very good solution
Many disadvantages.
Further, due to good performance by the obtained release agent of the present invention of method as above, thus can be into
One step is used in the preparation of all kinds of concrete, and obtains all kinds of concrete components.
Embodiment 1
S1: by 50 parts of water and 0.3 part of polyoxyethylene sorbitan monooleate, 0.8 part of sorbitan fatty acid
During ester is added and stirring is opened, stirring was warming up to 60~70 DEG C after 30 minutes;
After the completion of S2:S1,23.8 parts of safflower seed oils are added, stir evenly dispersed to oil droplet;
S3: temperature is stablized at 70~80 DEG C, and catalyst is added;Then 14.9 part third is at the uniform velocity added dropwise in 30~60 minutes
Olefin(e) acid and 9.5 parts of aqueous solution cure 1 hour, obtain substance M;
S4: 89.7 parts of water and 0.18 part of neopelex, 0.7 part of polyoxethylene octylphenyl phenol ether -10 are added
Enter in mulser and open stirring, stirs 30 minutes;
Then, 4.5 parts of maleic anhydrides, 2.1 parts of styrene, 3 parts of n-butyl acrylates are added;It is warming up to 70~80 DEG C of stirrings
It is evenly dispersed to oil droplet, it cures 60 minutes after reaction, obtains substance N;
S5: 59 parts of substance M, 35 parts of substance N, 1 part of polyether silicone copolymer emulsion, 2 parts are added in emulsification mixing plant
Sodium benzoate, triethanolamine high-speed stirred 30 minutes of 3 parts, obtain a kind of new concrete release agent.
Embodiment 2
S1: by 50 parts of water and 0.5 part of sorbitan fatty ester, 0.35 part of neopelex be added in simultaneously
Stirring is opened, stirring was warming up to 60~70 DEG C after 30 minutes;
After the completion of S2:S1,15 parts of linseed oils and 10 parts of linolenic acids are added, stir evenly dispersed to oil droplet;
S3: temperature is stablized at 70~80 DEG C, and catalyst is added;Then 16.3 parts of first are at the uniform velocity added dropwise in 30~60 minutes
Base acrylic acid and 9.5 parts of aqueous solution cure 1 hour, obtain substance M;
S4: by 89.7 parts of water and 0.6 part of polyoxyethylene sorbitan monooleate, 0.3 part of dodecyl benzene sulfonic acid
Sodium is added in mulser and opens stirring, stirs 30 minutes;
Then, 4.5 parts of fumaric acid, 2.1 parts of vinyltoluenes, 3 parts of Isooctyl acrylate monomers are added;70~80 DEG C are warming up to stir
Mix it is evenly dispersed to oil droplet, after reaction cure 60 minutes, obtain substance N;
S5: 59 parts of substance M, 35 parts of substance N, 1 part of polyether silicone copolymer emulsion, 2 parts are added in emulsification mixing plant
Sodium benzoate, triethanolamine high-speed stirred 30 minutes of 3 parts, obtain a kind of new concrete release agent.
Embodiment 3
S1: 50 parts of water and 0.6 part of sorbitan fatty ester, 0.2 part of polyoxethylene octylphenyl phenol ether -10 are added
In and open stirring, stirring was warming up to 60~70 DEG C after 30 minutes;
After the completion of S2:S1,23.8 parts of arachidonic acids are added, stir evenly dispersed to oil droplet;
S3: temperature is stablized at 70~80 DEG C, and catalyst is added;Then 5 parts of propylene are at the uniform velocity added dropwise in 30~60 minutes
Acid, 10 parts of acrylamides and 9.5 parts of aqueous solution cure 1 hour, obtain substance M;
S4: 89.7 parts of water and 0.34 part of neopelex, 0.78 part of polyoxethylene octylphenyl phenol ether -10 are added
Enter in mulser and open stirring, stirs 30 minutes;
Then, 4.5 parts of methacrylic acids, 1 part of styrene, 1.2 parts of vinyltoluenes, 1 part of Isooctyl acrylate monomer, 1 is added
Part n-butyl acrylate;It is evenly dispersed to oil droplet to be warming up to 70~80 DEG C of stirrings, cures 60 minutes after reaction, obtains substance
N;
S5: 59 parts of substance M, 35 parts of substance N, 1 part of polyether silicone copolymer emulsion, 2 parts are added in emulsification mixing plant
Sodium benzoate, triethanolamine high-speed stirred 30 minutes of 3 parts, obtain a kind of new concrete release agent.
Experimental example 1
Test method: the different release agent of film in novel concrete die trial respectively, while by the uniform concrete of trial mix
Divide three layers of loading die trial by quartering, demoulding is conserved after identical vibrate, compares concrete surface appearance.Blank sample is not
Brush the concrete of any demolding aids.
Shown in the following Fig. 1-5 of experimental result, wherein Fig. 1 is blank sample, and Fig. 2 is commercially available sample, and Fig. 3-5 is embodiment 1-3
Sample.
By appearance diagram comparison after as above different group coagulation figure demouldings it is found that compared to demolding aids or painting is not smeared
It is more smooth as the obvious surface of the sample of release agent using 1-3 of embodiment of the present invention product for the sample for smearing commercially available demolding aids,
And bubble is less, application effect is more excellent.
Although illustrate and describing the present invention with specific embodiment, it will be appreciated that without departing substantially from of the invention
Many other change and modification can be made in the case where spirit and scope.It is, therefore, intended that in the following claims
Including belonging to all such changes and modifications in the scope of the invention.