CN109290799A - Turbocharger dispenses pallet - Google Patents
Turbocharger dispenses pallet Download PDFInfo
- Publication number
- CN109290799A CN109290799A CN201811455137.0A CN201811455137A CN109290799A CN 109290799 A CN109290799 A CN 109290799A CN 201811455137 A CN201811455137 A CN 201811455137A CN 109290799 A CN109290799 A CN 109290799A
- Authority
- CN
- China
- Prior art keywords
- turbocharger
- revolution
- pallet
- tray body
- assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
The present invention relates to a kind of pallet apparatus, and in particular to turbocharger dispenses pallet and assembles for part of automobile engine, belongs to machinery field.Including tray body, the table vertical inversion mechanism being set in tray body and revolution turnover mechanism, table vertical inversion mechanism is set to the marginal position of one end of tray body, relative to the direction setting revolution turnover mechanism of table vertical inversion mechanism, pass through overturning arm connection between table vertical inversion mechanism and revolution turnover mechanism.The present apparatus is primarily directed to the occasion to be sought quickness of engine line beat, during solution engine assembly, turbocharger dispense when positioning clamp and and assembly posture turning problem, it realizes and is switched fast between each mounting surface of turbocharger, latch mechanism is equipped at every 90 degree to lock the posture for needing to assemble, do not have to dismounting and change part when facilitating operator to assemble, and being able to achieve multi items assembly, quickly completes switching.
Description
Technical field
The present invention relates to a kind of pallet apparatus, and in particular to turbocharger dispenses pallet and is used for part of automobile engine
Assembly, belongs to machinery field.
Background technique
At present in engine assembly field, turbocharger packing is main or stop pitch time is long, and assembly crewman is few
In the exterior site format of the line of 2 people, 2 to the 4 dedicated positioning fixtures of set are provided on single workbench or multi-station turning platform,
And positioning fixture function is few, does not have various posture turn over function, operator's operation is time-consuming and laborious.Its assembling quality and speed
Directly affect the assembly beat of entire engine line, this work be rapidly completed in order to realize, had part of the manufacturer by this
Process is completed with automatic assembly line form, has conveying pallet on assembly line, pallet is equipped with multi-functional clamp, to save on assembly line
The labor intensity and quickening assembly beat of operator.
Existing relatively common mounting technology is in turbocharger packing, one on the stationary work-table of fixed position
All parts are all assembled the form completed by secondary property.It is operated first personnel and first turbocharger ontology is placed on fixture and determine
Position, then other parts are successively assembled to by assemble sequence and complete to attach together on booster.
The prior art is that fixture can not achieve that turbocharger all directions arbitrarily switch posture and feeding clamping is inconvenient, but
In assembly, it is sometimes desirable to which switching assembly posture to facilitate operation person's alignment element and uses tool operation, and fixed folder
Have revolution and turn over function, or only have revolution or overturn one of function, can not achieve various postures and angle
Be switched fast, that is to say, that workpiece does not move, can only people move, operator can only be in the angle felt bad very much and other hand position
Upper completion assembly.And it is handed off when can not achieve multi items switching.Disadvantage be mainly pitch time is long, assembly is complicated,
Operator's large labor intensity.
Summary of the invention
In view of the problems of the above-mentioned prior art, fixed when turbocharger dispenses during to solve engine assembly
Position clamp and and assembly posture turning problem, realize and be switched fast between each mounting surface of turbocharger, operator is facilitated to fill
Do not have to dismounting and change part when matching, and being able to achieve multi items assembly, quickly completes switching.
To achieve the goals above, the technical scheme adopted by the invention is that: turbocharger dispenses pallet, including pallet
Ontology, the table vertical inversion mechanism being set in tray body and revolution turnover mechanism, table vertical inversion mechanism are set to tray body
One end marginal position, relative to table vertical inversion mechanism direction setting revolution turnover mechanism, table vertical inversion mechanism and revolution
Pass through overturning arm connection between turnover mechanism.
The table vertical inversion mechanism includes overturning index dial, indexing bolt mechanism, main support base, vertical columns, overturning
Vertical columns, vertical columns bottom is arranged in axis, deep groove ball bearing, bearing gland, bearing spacer, flat key, main support base bottom both ends
Portion is bolted to connection in tray body, and torsion shaft is penetrated in main support base, is overturn index dial and is bolted
Outside main support base, and index dial is overturn close to torsion shaft one end；The torsion shaft other end protrudes into main support base a part；It is turning over
Shaft is equipped with deep groove ball bearing, and bearing spacer is equipped between deep groove ball bearing inner ring and torsion shaft；Close to the torsion shaft other end
Flat key is additionally provided on the axis in direction, the end of the torsion shaft other end is equipped with bearing gland, and bearing gland is bolted
On torsion shaft；Indexing bolt mechanism is connected in the side of main support base.
The revolution turnover mechanism includes circular index disk, rotating shaft, oilless bearing, revolution bolt；Circular index disk
Rotating shaft is bolted in bottom centre, and oilless bearing is arranged on rotating shaft, is additionally provided with revolution bolt below circular index disk,
Rotating shaft side is connected on overturning arm；Several positioning pins are additionally provided on circular index disk, positioning pin is for being inserted into workpiece
Kong Zhong；
Several positioning pins include general positioning pin and the different positioning pins for adapting to different turbocharger types；
The tray body four corners further respectively have a buffering saddle, and buffering saddle is equipped with buffering collision block.
It is additionally provided with fast locking plug seat in the tray body, fast locking plug is set in fast locking plug seat.
The fast locking plug is night bolt form, is made of plate, inserted link, socket, spring.
The tray body is respectively equipped with a support in two marginal positions of the tray body for being parallel to overturning arm
Disk handle.
It is carried out when operation using manpower driving, concrete operations mode:
1, flip horizontal process
Manually first turbocharger ontology is placed on circular index disk；
Again by fast locking plug from taken out in fast locking plug seat and press spring button insertion workpiece hole in, trip spring button steel ball
Lock workpiece；
Revolution bolt, posture of the left and right rotary work piece to required assembly are transferred to downwards；
Unclamp revolution bolt, 90 degree of latching circular index disks；
2, flip vertical process
Indexing bolt mechanism, the posture of upper and lower flip vertical workpiece to required assembly are stirred to the left；
Indexing bolt mechanism is unclamped, 90 degree of latchings overturn index dial；
Indexing bolt mechanism movement is dialled in repetition, in the fixed workpiece in position of any required assembly posture, completes the part of this posture
Assembly-successively after the assembly is completed, has so far completed the packing work of a set of turbocharger an of four cylinder engine.
Beneficial effect by adopting the above technical scheme is: the present apparatus will seek quickness primarily directed to engine line beat
Occasion, solve engine assembly during, turbocharger dispense when positioning clamp and and assembly posture turning problem, realize
It is switched fast between each mounting surface of turbocharger, is equipped with latch mechanism at every 90 degree to lock the posture for needing to assemble, side
Just operator assembles, and is able to achieve when multi items assemble and does not have to dismounting and change part, quickly completes switching；Easy to operate, reduction
Labor intensity；Using carrying jig structure on conventional fixed-type workbench, the mode of a set of assembly is manually once completed；And pallet
Turnover fixture above can also come as sub-packaging workbench form outside line using and being likewise supplied with more square than conventional brace
Just superior many advantages.
Detailed description of the invention
Fig. 1 is present invention packing tray structure diagram.
Fig. 2 is to dispense pallet in the state diagram of packing workpiece.
Fig. 3 is the side view subdivision structure chart of Fig. 2.
The enlarged drawing for the revolution turnover mechanism part that Fig. 4 is Fig. 3.
Fig. 5 is the enlarged drawing of the table vertical inversion mechanism part of Fig. 3.
In figure, 1, tray body, 2, overturning index dial, 3, indexing bolt mechanism, 4, main support base, 5, vertical columns, 6,
Torsion shaft, 7, deep groove ball bearing, 8, bearing gland, 9, bearing spacer, 10, flat key, 11, circular index disk, 12, rotating shaft, 13,
Oilless bearing, 14, revolution bolt, 15, overturning arm, 16, general positioning pin, 17, A type positioning pin, 18, A type first are determined
Position pin, 19, B type positioning pin, 20, the first positioning pin of B type, 21, buffering saddle, 22, buffering collision block, 23, fast locking plug seat,
24, fast locking plug, 25, tray handle.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawing.
As shown in Figs. 1-5, turbocharger dispenses pallet, including tray body 1, is set to vertically turning in tray body
Rotation mechanism and revolution turnover mechanism, table vertical inversion mechanism is set to the marginal position of one end of tray body 1, relative to vertically turning over
The direction setting revolution turnover mechanism of rotation mechanism, is connected between table vertical inversion mechanism and revolution turnover mechanism by overturning arm 15
It connects.
The table vertical inversion mechanism include overturning index dial 2, indexing bolt mechanism 3, main support base 4, vertical columns 5,
Vertical columns are arranged in torsion shaft 6, deep groove ball bearing 7, bearing gland 8, bearing spacer 9, flat key 10,4, main support base bottom both ends
5,5 bottom of vertical columns is bolted to connection in tray body 1, and torsion shaft 6 is penetrated in main support base 4, overturning indexing
Disk 2 is bolted outside main support base 4, and overturns index dial 2 close to 6 one end of torsion shaft；6 other end of torsion shaft is stretched
Become owner of 4 a part of support base；It is equipped with deep groove ball bearing 7 on torsion shaft 6, is equipped between 7 inner ring of deep groove ball bearing and torsion shaft 6
Bearing spacer 9；It is additionally provided with flat key 10 on the axis of another extreme direction of torsion shaft 6, the end of 6 other end of torsion shaft is equipped with
Bearing gland 8, bearing gland 8 are bolted on torsion shaft 6；Indexing bolt machine is connected in the side of main support base 4
Structure 3.
The revolution turnover mechanism includes circular index disk 11, rotating shaft 12, oilless bearing 13, revolution bolt 14；It returns
Turn 11 bottom centre of index dial and rotating shaft 12 is bolted, oilless bearing 13, circular index disk 11 are set on rotating shaft 12
Lower section is additionally provided with revolution bolt 14, and 12 side of rotating shaft is connected on overturning arm 15；It is additionally provided on circular index disk 11 logical
With positioning pin 16, A type positioning pin 17, the first positioning pin of A type 18, B type positioning pin 19, the first positioning pin of B type 20, respectively
Positioning pin is for being inserted into workpiece hole；
1 four corners of tray body further respectively have a buffering saddle 21, and buffering saddle 21 is equipped with buffering collision block 22.
It is additionally provided with fast locking plug seat 23 in the tray body 1, fast locking plug 24 is set in fast locking plug seat 23.
The fast locking plug 24 is night bolt form, is made of plate, inserted link, socket, spring.
The tray body 1 is respectively equipped in the edge position on two sides of the tray body 1 for being parallel to overturning arm 15
One tray handle 25.
It is carried out when operation using manpower driving, concrete operations mode:
1, flip horizontal process
Manually first turbocharger ontology is placed on circular index disk 11, is inserted into workpiece with the positioning pin that 2 types match
Kong Zhong；
Again by fast locking plug 24 from taken out in fast locking plug seat 23 and press spring button insertion workpiece hole in, trip spring button
Steel ball lock clamping of workpieces；
Revolution bolt 14, posture of the left and right rotary work piece to required assembly are transferred to downwards；
Unclamp revolution 14,90 degree of latching circular index disks 11 of bolt；
2, flip vertical process
Indexing bolt mechanism 3, the posture of upper and lower flip vertical workpiece to required assembly are stirred to the left；
It unclamps indexing 3,90 degree of latchings of bolt mechanism and overturns index dial 2；
Repetition is dialled indexing bolt mechanism 3 and is acted, and in the fixed workpiece in position of any required assembly posture, completes the part of this posture
Assembly-successively after the assembly is completed, has so far completed the packing work of a set of turbocharger an of four cylinder engine.
The present apparatus is primarily directed to the occasion to be sought quickness of engine line beat, needs when turbocharger packing is adopted
Switch different mounting surfaces, the present apparatus can easily realize workpiece horizontal rotation and flip vertical work, be equipped with and insert at every 90 degree
Latch mechanism needs the posture assembled to lock.And the turnover fixture above pallet can also be as sub-packaging workbench form outside line
It uses, and is likewise supplied with superior many advantages more more convenient than conventional brace.
Claims (8)
1. turbocharger dispenses pallet, it is characterised in that: including tray body, the vertical tilter being set in tray body
Structure and revolution turnover mechanism, table vertical inversion mechanism is set to the marginal position of one end of tray body, relative to vertical tilter
The direction setting revolution turnover mechanism of structure, passes through overturning arm connection between table vertical inversion mechanism and revolution turnover mechanism.
2. turbocharger according to claim 1 dispenses pallet, it is characterised in that: the table vertical inversion mechanism includes
Overturn index dial, indexing bolt mechanism, main support base, vertical columns, torsion shaft, deep groove ball bearing, bearing gland, bearing every
Vertical columns are arranged in set, flat key, main support base bottom both ends, and vertical columns bottom is bolted to connection in tray body
On, torsion shaft is penetrated in main support base, is overturn index dial and is bolted outside main support base, and it is close to overturn index dial
In torsion shaft one end；The torsion shaft other end protrudes into main support base a part；Deep groove ball bearing, deep-groove ball axis are equipped on torsion shaft
It holds and is equipped with bearing spacer between inner ring and torsion shaft；Flat key, the overturning are additionally provided on the axis of another extreme direction of torsion shaft
The end of the axis other end is equipped with bearing gland, and bearing gland is bolted on torsion shaft；Connect in the side of main support base
It is connected to indexing bolt mechanism.
3. turbocharger according to claim 1 dispenses pallet, it is characterised in that: the revolution turnover mechanism includes
Circular index disk, rotating shaft, oilless bearing, revolution bolt；Rotating shaft is bolted in circular index pan bottom center, revolution
Oilless bearing is set on axis, revolution bolt is additionally provided with below circular index disk, rotating shaft side is connected on overturning arm；It is returning
Turn to be additionally provided with several positioning pins on index dial, positioning pin is for being inserted into workpiece hole.
4. turbocharger according to claim 3 dispenses pallet, it is characterised in that: several positioning pins include logical
With positioning pin and the different positioning pins for adapting to different turbocharger types.
5. turbocharger according to any one of claims 1-4 dispenses pallet, it is characterised in that: the pallet sheet
Body four corners further respectively have a buffering saddle, and buffering saddle is equipped with buffering collision block.
6. turbocharger according to any one of claims 1-4 dispenses pallet, it is characterised in that: the pallet sheet
It is additionally provided with fast locking plug seat on body, fast locking plug is set in fast locking plug seat.
7. turbocharger described in -4 dispenses pallet according to claim 1, it is characterised in that: the tray body, flat
Row is respectively equipped with a tray handle in two marginal positions of the tray body of overturning arm.
8. turbocharger described in any one dispenses pallet according to claim 1, it is characterised in that the packing pallet
Application method are as follows:
(1) flip horizontal process
Manually first turbocharger ontology is placed on circular index disk；
Again by fast locking plug from taken out in fast locking plug seat and press spring button insertion workpiece hole in, trip spring button steel ball
Lock workpiece；
Revolution bolt, posture of the left and right rotary work piece to required assembly are transferred to downwards；
Unclamp revolution bolt, 90 degree of latching circular index disks；
(2) flip vertical process
Indexing bolt mechanism, the posture of upper and lower flip vertical workpiece to required assembly are stirred to the left；
Indexing bolt mechanism is unclamped, 90 degree of latchings overturn index dial；
Indexing bolt mechanism movement is dialled in repetition, in the fixed workpiece in position of any required assembly posture, completes the part of this posture
Assembly-successively after the assembly is completed, has so far completed the packing work of a set of turbocharger an of four cylinder engine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811455137.0A CN109290799A (en) | 2018-11-30 | 2018-11-30 | Turbocharger dispenses pallet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811455137.0A CN109290799A (en) | 2018-11-30 | 2018-11-30 | Turbocharger dispenses pallet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109290799A true CN109290799A (en) | 2019-02-01 |
Family
ID=65142225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811455137.0A Pending CN109290799A (en) | 2018-11-30 | 2018-11-30 | Turbocharger dispenses pallet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109290799A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480564A (en) * | 2019-09-09 | 2019-11-22 | 南京奥特自动化有限公司 | Grouping machine platform turnover device |
| CN110835072A (en) * | 2019-10-22 | 2020-02-25 | 上海浩亚机电股份有限公司 | AGV assembly car location structure for tray |
| CN112453813A (en) * | 2020-12-01 | 2021-03-09 | 长春合心机械制造有限公司 | Production line tray clamp |
| CN112774943A (en) * | 2021-02-05 | 2021-05-11 | 中国航空制造技术研究院 | Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve |
| CN117226693A (en) * | 2023-11-16 | 2023-12-15 | 中国航发沈阳黎明航空发动机有限责任公司 | Space posture adjusting device and method for polishing blisk parts |
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| CN209078236U (en) * | 2018-11-30 | 2019-07-09 | 大连德欣新技术工程有限公司 | A kind of turbocharger packing pallet |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480564A (en) * | 2019-09-09 | 2019-11-22 | 南京奥特自动化有限公司 | Grouping machine platform turnover device |
| CN110835072A (en) * | 2019-10-22 | 2020-02-25 | 上海浩亚机电股份有限公司 | AGV assembly car location structure for tray |
| CN110835072B (en) * | 2019-10-22 | 2021-08-06 | 上海浩亚智能科技股份有限公司 | AGV assembly car location structure for tray |
| CN112453813A (en) * | 2020-12-01 | 2021-03-09 | 长春合心机械制造有限公司 | Production line tray clamp |
| CN112774943A (en) * | 2021-02-05 | 2021-05-11 | 中国航空制造技术研究院 | Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve |
| CN117226693A (en) * | 2023-11-16 | 2023-12-15 | 中国航发沈阳黎明航空发动机有限责任公司 | Space posture adjusting device and method for polishing blisk parts |
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