CN109289330A - A kind of sheet stock and its manufacturing method integrating dust removal by filtration and catalytic denitration - Google Patents

A kind of sheet stock and its manufacturing method integrating dust removal by filtration and catalytic denitration Download PDF

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Publication number
CN109289330A
CN109289330A CN201811355252.0A CN201811355252A CN109289330A CN 109289330 A CN109289330 A CN 109289330A CN 201811355252 A CN201811355252 A CN 201811355252A CN 109289330 A CN109289330 A CN 109289330A
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China
Prior art keywords
filter
substrate
flue gas
fiber
manganese
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CN201811355252.0A
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CN109289330B (en
Inventor
刘海兵
田大春
顾军
刘卫民
张永利
张齐
韩力
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ZANHUANG JINYU CEMENT Co Ltd
Beijing Building Materials Academy of Sciences Research
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ZANHUANG JINYU CEMENT Co Ltd
Beijing Building Materials Academy of Sciences Research
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0407Additives and treatments of the filtering material comprising particulate additives, e.g. adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a kind of sheet stocks and its manufacturing method for integrating dust removal by filtration and catalytic denitration.The sheet stock includes the substrate that may filter that flue gas, and the catalyst for denitration is attached on the substrate that may filter that flue gas.Steps are as follows for the manufacturing method: carrying out polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber to be mixed to prepare substrate first;Secondly sticky filtrate is made in partial substrate;Sticky filtrate is prepared into nm-class catalyst powder with containing elements such as Mn, Ce, Zr, Ti, Fe, Cu by third step;4th step, by the elements lotion such as the powder being prepared into and manganese-base oxide;5th step dips the substrate into manganese-base oxide lotion and sheet stock is made.In sheet stock merging bag filter of the invention, catalytic denitration processing is carried out to industrial smoke again while cigarette ash in filtering industrial smoke, moreover, avoiding land occupation problem, investment is less, is conducive to the popularization and application of bag-type dust.

Description

A kind of sheet stock and its manufacturing method integrating dust removal by filtration and catalytic denitration
Technical field
The present invention relates to products and its manufacturing method that a kind of pair of industrial smoke carries out denitration and dedusting, more particularly to collect Filtering dust collecting and catalytic denitration are in the sheet stock and its manufacturing method of one.
Background technique
Nitrogen oxides (NOx) and fine particle are Air Pollutant Discharges.NOx be to be formed acid rain, photochemical fog and The main reason for greenhouse effects, and PM10 fine particle below is poisonous and harmful to human body, nitrogen oxides and dust fine grained It is also the important predecessor of haze.Cement plant is the important emission source of nitrogen oxides, dust, smoke pollution problem increasingly by To attention.Existing nitrogen oxides Treatment process mainly has low nitrogen burning, SNCR, SCR etc..Wherein mature efficient denitration technology Mainly (selective catalytic reduction) SCR technology, denitrification rate height (> 90%), technology maturation, but need to meet 270-320 DEG C temperature window, mainly there is the arrangements such as high temperature high ash, low temperature low ash, and cement kiln high-temperature high ash arrangement temperature range is suitable It closes, usual dust concentration is high, it is affected to service life, the activity etc. of SCR catalyst, catalyst higher cost.Low temperature low ash side Formula is mounted on deduster rear end, and dust concentration is low, but flue-gas temperature is low, needs to reheat, and operating cost is high.Treating flour dust skill Art is mainly electric precipitation, bag-type dust and electric bag dust, and wherein sack cleaner is in industrial furnace using more and mature, temperature Degree is suitable for dust emission requirement at this stage at 160-200 DEG C.At present suitable for cement kiln SCR catalysis material be mostly with TiO2 is carrier, due to TiO2 carrier higher cost, leads to the expensive of catalysis material product, in addition, in cement kiln tail gas Also contain a large amount of dust, the processing of dust and NOx usually independently carry out, and realize dedusting-denitration integration, will save The overall cost and investment of pollutant removing, are of great significance to the energy-saving and emission-reduction of cement industry.
Existing patent, technical research are substantially compound, a newly-built device, such as invention for denitration, the single technique of dedusting Patent CN204469519U, CN204208445U, CN101983755A, CN1698933A etc.;Other patent is with metal Material is carrier supported catalyst, as patent of invention CN104190399A, 201010291794.3, CN105315000A, CN104524886A, CN205699844U etc..These material substrates are difficult to adapt to acid, alkali, oxidation, moisture, blowback, wear-resisting, more Change equal functional requirements.Service life is shorter, and operating cost is higher.
It is administered with national atmosphere and requires to improve, existing standard and technology do not adapt to new environmental protection policy.If Individually construction SCR faces land occupation for existing enterprise, influences the problems such as production run, investment.And with other flue gases The control of the pollutant factor is discharged, and the land occupation problem of environmental protection facility will be protruded more.Therefore, base is transform as with bag filter Plinth, the exploitation for carrying out dust removal integrated filtrate of low temperature etc. implement minimum discharge for industrial furnace and are of great significance.
Summary of the invention
The invention solves first technical problem be to provide a kind of piece for integrating dust removal by filtration and catalytic denitration Material, the sheet stock are placed in bag filter, carry out catalytic denitration to industrial smoke again while cigarette ash in filtering industrial smoke Processing, moreover, avoiding land occupation problem, investment is less, is conducive to the popularization and application of bag-type dust.
The invention solves second technical problem be to provide a kind of piece for integrating dust removal by filtration and catalytic denitration Expect manufacturing method, is placed in bag filter with the sheet stock that this method manufactures, it is again right while cigarette ash in filtering industrial smoke Industrial smoke carries out catalytic denitration processing, moreover, avoiding land occupation problem, investment is less, and the popularization for being conducive to bag-type dust is answered With.
For product, in order to solve above-mentioned first technical problem, the present invention provides a kind of collection dust removal by filtration and urge Change denitration is densely covered with dust filtering air hole in the sheet stock of one, the substrate including may filter that flue gas, the substrate that may filter that flue gas, The catalyst for denitration is attached on the substrate that may filter that flue gas.
The substrate that may filter that flue gas is woven fabric or looped fabric or non-woven cloth;
The non-woven cloth is to mix fiber by shredding, combing networking, cross lapping, pre-needling, spun lacing, dry and roll up Around, calendering, singe, be made after thermal finalization and may filter that the non-woven fabrics of flue gas;
The woven fabric is that fiber is made up to the woven fabric that may filter that flue gas of shredding, combing, spinning, woven fabric;
The looped fabric is that fiber is made up to the looped fabric that may filter that flue gas of shredding, combing, spinning, twisting, knitting;
The substrate with a thickness of 1mm-3mm;
The substrate with a thickness of 1.5mm-2mm;
The fiber includes polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber;
The proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber is 60~70:40~30;
The proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber is 65:35;
The catalyst is manganese based composite catalyst;
The manganese based composite catalyst is that manganese-base oxide is mixed with nm-class catalyst powder;
The nm-class catalyst powder contains the elements such as cohesive material, manganese Mn, cerium Ce, zirconium Zr, titanium Ti, iron Fe, copper Cu;
The cohesive material is organic silicon modified polyurethane.
Integrate dust removal by filtration and the sheet stock of catalytic denitration of the invention has below compared with prior art beneficial to effect Fruit.
1, the technical program is described to may filter that due to may filter that the substrate of flue gas is densely covered with dust filtering air hole using described The technological means of the catalyst for denitration is attached on the substrate of flue gas, so, which is placed in bag filter, in mistake Catalytic denitration processing is carried out to industrial smoke again while filtering cigarette ash in industrial smoke, moreover, avoid land occupation problem, investment compared with It is few, be conducive to the popularization and application of bag-type dust.The sheet stock can be directly used for the filter of the bag filters such as conventional garbage burning, cement kiln On bag.It does not need individually to build SCR denitration device.The different numbers of plies can be installed in bag filter according to actual needs.
2, the technical program is due to may filter that the substrate of flue gas is woven fabric or looped fabric or non-woven cloth using described Technological means, so, be conducive to the dust removal by filtration to flue gas.
3, the technical program is that fiber is passed through shredding mixing, combing networking, intersection due to using the non-woven cloth Lapping, spun lacing, drying winding, calendering, singes, the technological means that may filter that the non-woven fabrics of flue gas is made after thermal finalization at pre-needling, So manufacturing cost can be substantially reduced.
4, the technical program is that fiber is made up of shredding, combing, spinning, woven fabric can due to using the woven fabric The technological means of the woven fabric of flue gas is filtered, so, intensity is high, is conducive to extend service life.
5, the technical program is that fiber is passed through shredding, combing, spinning, twisting, knitting due to using the looped fabric The technological means that may filter that the looped fabric of flue gas is made, so, elasticity is good, is advantageous to the dust removal by filtration of flue gas;
6, technological means with a thickness of 1mm-3mm of the technical program due to using the substrate, so, not only favorably In the dust removal by filtration to flue gas, moreover, also helping the service life for extending substrate.
7, technological means with a thickness of 1.5mm-2mm of the technical program due to using the substrate, so, to flue gas Dust removal by filtration and the service life of substrate all have preferable effect.
8, the technical program includes polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) due to using the fiber Fiber people's technological means, so, be conducive to the intensity, the corrosion resistance that improve substrate, extend the service life of substrate.The applicant The preparation process and the denitration dust collecting performance after load of primary study polyphenylene sulfide (PPS) dedusting filtrate supported catalyst.It is first Filter cloth is first impregnated by the PTFE emulsion containing active component using simplest direct dipping process, discusses preparation technology parameter, It is best that the catalyst fines of 200 mesh of PTFE concentration lotion and particle size of mass concentration 4% prepare sample;Secondly the applicant Also successfully using PTFE intumescent coating be prepared for simultaneously dedusting denitration filter cloth, choose non-ionic APG be foaming agent, and use just Hand over test that the best preparation method of intumescent coating method has been determined: the concentration 8g/L of APG foaming agent, PTFE emulsion are mixed with foaming agent Than being 2: 1, the concentration dosage of thickening stabilizing agent is HEC15g/L, HPMC0.5g/L, PVA5g/L, and foaming mixing time is 15min.Optimal foaming temperature is 30 DEG C, and the best baking mode of intumescent coating is preliminary drying 2min at a temperature of 80 DEG C, later 140 It carries out baking 5min at a temperature of DEG C.Finally, having investigated reaction temperature, filtering wind based on the filtrate of direct dipping process preparation Speed, NH3/ NO and oxygen content, load capacity and SO2Influence to its denitration performance compared blank sample and finished product performance in all respects The variation of index.The result shows that: load capacity 255g/m2When, the equal > of catalytic activity in 100 DEG C~200 DEG C temperature ranges 80%, and up to 91.2%.At 160 DEG C, it is individually passed through 300ppmSO2, activity is minimum to drop to 81% respectively.Filtrate preparation Indices detection is qualified afterwards.
9, the technical program is due to using the polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber Proportion be 60~70:40~30 technological means, so, can further improve intensity, the corrosion resistance of substrate, further prolong The service life of long substrate.
10, the technical program is fine due to using the polyphenylene sulfide (PPS) fiber and the poly- four Buddhists ethylene (PTFE) The proportion of dimension is the technological means of 65:35, so, intensity, the corrosion resistance of substrate can be further improved, is further extended The service life of substrate.
11, the technical program is manganese based composite catalyst due to using the catalyst;The manganese based composite catalyst It is that manganese-base oxide is mixed with nm-class catalyst powder;The nm-class catalyst powder contain cohesive material, manganese Mn, The technological means of the elements such as cerium Ce, zirconium Zr, titanium Ti, iron Fe, copper Cu, so, it is greatly improved denitration efficiency.The applicant's investment A large amount of human and material resources, financial resources, have carried out long-term practice, finally, are with Mn-Ce-Ox composite oxides denitrating catalyst Basis mixes different one-component elements (carbon monoxide Co, iron Fe, lanthanum La, copper Cu, nickel, zirconium Zr), and it is more excellent to choose denitration activity La, two kinds of metallic elements of Ni mix Mn-Ce-Ox simultaneously, have investigated the denitration performance and anti-SO of catalyst2Poisoning capability, and It conducts in-depth analysis in conjunction with X-ray diffraction (XRD) to sample, result of study shows that when proportion be manganese Mn2.5-La2.5- cerium When Ce-Ni-Ox, the incorporation of denitration activity ratio La, Ni one-component is high;It is passed through SO2After 4 hours, denitration efficiency keep 80% with On, stop logical SO2After 2 hours, denitration efficiency restores to 90% or more;For a long time under the conditions of 140 DEG C, nitrogen oxidation after 91 days Object removal efficiency still maintains 96% or more.
12, the technical program due to use the cohesive material be organic silicon modified polyurethane technological means, so, It is greatly improved adhesive ability of the catalyst on substrate.
For method, in order to solve above-mentioned second technical problem, the present invention provides a kind of sheet stocks as previously described Manufacturing method, steps are as follows:
First by polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber according to weight ratio 60~70:40~30 It is mixed, by shredding mixing, combing networking, cross lapping, pre-needling, spun lacing, drying winding, calendering, is singed, thermal finalization The non-woven fabrics that may filter that flue gas is made afterwards;Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are pressed first It is mixed according to weight ratio 60~70:40~30, the woven fabric that may filter that flue gas is made up of shredding, combing, spinning, woven fabric; Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are carried out according to 60~70:40 of weight ratio~30 first Mixing, the looped fabric that may filter that flue gas is made up of shredding, combing, spinning, twisting, knitting;
It may filter that the woven fabric of flue gas, the looped fabric that may filter that flue gas, may filter that the non-woven fabrics of flue gas is referred to as substrate;
Secondly the substrate partially prepared is immersed in the modified polyurethane solution containing 10-15% silicone content, is led to Cross 20-30min dipping, through draining with 90-120 DEG C of drying 20-30min, sticky filtrate is made;
Third step, sticky filtrate and the salting liquid containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is washed, Filtering, drying, grinding are prepared into nm-class catalyst powder;
The powder being prepared into, is stirred with water that be prepared into 0.04g/ml-0.1g/ml manganese-base oxide etc. first by the 4th step Plain lotion;
5th step dips the substrate into manganese-base oxide lotion, and 10-20min is impregnated under the conditions of ultrasonic wave added, takes out base Piece drains, and dries 2 hours at 90-110 DEG C, dries 20 hours at 180-200 DEG C, is made and is attached with manganese based composite catalyst Integrate the sheet stock of dust removal by filtration and catalytic denitration.
The proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber is 65:35;
The substrate 1 with a thickness of 1mm-3mm;
The substrate 1 with a thickness of 1.5mm-2mm;
The solid content of the polyurethane solutions is 10%-18%;
Concentration of salt solution containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is 15%-25% concentration.
The manufacturing method of present invention sheet stock as previously described has the advantages that compared with prior art.
1, the technical program is due to using
First by polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber according to weight ratio 60~70:40~30 It is mixed, by shredding mixing, combing networking, cross lapping, pre-needling, spun lacing, drying winding, calendering, is singed, thermal finalization The non-woven fabrics that may filter that flue gas is made afterwards;Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are pressed first It is mixed according to weight ratio 60~70:40~30, the woven fabric that may filter that flue gas is made up of shredding, combing, spinning, woven fabric; Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are carried out according to 60~70:40 of weight ratio~30 first Mixing, the looped fabric that may filter that flue gas is made up of shredding, combing, spinning, twisting, knitting;
It may filter that the woven fabric of flue gas, the looped fabric that may filter that flue gas, may filter that the non-woven fabrics of flue gas is referred to as substrate;
Secondly the substrate partially prepared is immersed and contains the modified polyurethane solution containing 10-15% silicone content In, impregnated by 20-30min, through draining with 90-120 DEG C of drying 20-30min, sticky filtrate is made;
Third step, sticky filtrate and the salting liquid containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is washed, Filtering, drying, grinding are prepared into nm-class catalyst powder;
The powder being prepared into, is stirred with water that be prepared into 0.04g/ml-0.1g/ml manganese-base oxide etc. first by the 4th step Plain lotion;
5th step dips the substrate into manganese-base oxide lotion, and 10-20min is impregnated under the conditions of ultrasonic wave added, takes out base Piece drains, and dries 2 hours at 90-110 DEG C, dries 20 hours at 180-200 DEG C, is made and is attached with manganese based composite catalyst Integrate the technological means of the sheet stock of dust removal by filtration and catalytic denitration, so, the sheet stock merging cloth bag manufactured with this method removes In dirt device, catalytic denitration processing is carried out to industrial smoke again while cigarette ash in filtering industrial smoke, moreover, avoiding land occupation Problem, investment is less, is conducive to the popularization and application of bag-type dust.
The applicant has put into a large amount of human and material resources, financial resources, has carried out long-term practice, finally, multiple with Mn-Ce-Ox Based on closing oxide denitrating catalyst, different one-component element (carbon monoxide Co, iron Fe, lanthanum La, copper Cu, nickels, zirconium are mixed Zr), denitration activity preferably La is chosen, two kinds of metallic elements of Ni mix Mn-Ce-Ox simultaneously, investigated the denitration of catalyst It can be with anti-SO2Poisoning capability, and being conducted in-depth analysis to sample in conjunction with X-ray diffraction (XRD), result of study show when matching When than for manganese Mn2.5-La2.5- cerium Ce-Ni-Ox, the incorporation of denitration activity ratio La, Ni one-component is high;It is passed through SO2After 4 hours, Denitration efficiency keeps 80% or more, stops logical SO2After 2 hours, denitration efficiency restores to 90% or more;For a long time at 140 DEG C Under the conditions of, removal of nitrogen oxide efficiency still maintains 96% or more after 91 days.
After the applicant's primary study preparation process and load of polyphenylene sulfide (PPS) dedusting filtrate supported catalyst Denitration dust collecting performance.Filter cloth is impregnated by the PTFE emulsion containing active component using simplest direct dipping process first, is discussed Preparation technology parameter, the catalyst fines of 200 mesh of PTFE concentration lotion and particle size of mass concentration 4% prepare sample most It is good;Secondly the applicant is also successfully prepared for while dedusting denitration filter cloth using PTFE intumescent coating, and choosing non-ionic APG is Foaming agent, and the best preparation method of intumescent coating method: the concentration 8g/L, PTFE of APG foaming agent has been determined using orthogonal test Lotion and foaming agent mixing ratio are 2: 1, and the concentration dosage of thickening stabilizing agent is HEC15g/L, HPMC0.5g/L, PVA5g/L, hair Bubble mixing time is 15min.Optimal foaming temperature is 30 DEG C, and the best baking mode of intumescent coating is preliminary drying at a temperature of 80 DEG C 2min carries out baking 5min later at a temperature of 140 DEG C.Finally, having been investigated anti-based on the filtrate of direct dipping process preparation Answer temperature, filtration velocity, NH3/ NO and oxygen content, load capacity and SO2Influence to its denitration performance, compared blank sample at The variation of product performance indicator in all respects.The result shows that: load capacity 255g/m2When, in 100 DEG C~200 DEG C temperature ranges The equal > 80% of catalytic activity, and up to 91.2%.At 160 DEG C, it is individually passed through 300ppmSO2, activity is minimum to be dropped to respectively 81%.Indices detection is qualified after filtrate preparation.
2, the technical program is due to using the polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber Proportion be 65:35 technological means, so, can further improve intensity, the corrosion resistance of substrate, further extension base The service life of piece.
3, technological means with a thickness of 1mm-3mm of the technical program due to using the substrate 1, so, not only have Conducive to the dust removal by filtration to flue gas, moreover, also helping the service life for extending substrate.
4, technological means with a thickness of 1.5mm-2mm of the technical program due to using the substrate 1, so, to cigarette The dust removal by filtration of gas and the service life of substrate all have preferable effect.
5, the technical program is due to using the solid content of the polyurethane solutions as 10%-18%;Containing Mn, Ce, Zr, The concentration of salt solution of the elements different mol ratio such as Ti, Fe, Cu is the technological means of 15%-25% concentration, so, it is greatly improved The denitration efficiency of sheet stock.
Detailed description of the invention
With reference to the accompanying drawings and detailed description to the sheet stock for integrating dust removal by filtration and catalytic denitration of the invention And its manufacturing method is described in further detail.
Fig. 1 is the structural schematic diagram for the sheet stock that the present invention integrates dust removal by filtration and catalytic denitration.
The reference numerals are as follows.
1, substrate;
2, catalyst;
3, dust filtering air hole.
Specific embodiment
As shown in Figure 1, present embodiments provide for a kind of sheet stocks for integrating dust removal by filtration and catalytic denitration, including can The substrate 1 of flue gas is filtered, the substrate 1 that may filter that flue gas is densely covered with dust filtering air hole 3, the substrate 1 that may filter that flue gas On be attached with catalyst 2 for denitration.
Present embodiment is described to may filter that cigarette due to may filter that the substrate of flue gas is densely covered with dust filtering air hole using described The technological means of the catalyst for denitration is attached on the substrate of gas, so, which is placed in bag filter, is filtering Catalytic denitration processing is carried out to industrial smoke again while cigarette ash in industrial smoke, moreover, avoid land occupation problem, investment compared with It is few, be conducive to the popularization and application of bag-type dust.The sheet stock can be directly used for the filter of the bag filters such as conventional garbage burning, cement kiln On bag.It does not need individually to build SCR denitration device.The different numbers of plies can be installed in bag filter according to actual needs.
As the various improvement of present embodiment, details are as follows.
As shown in Figure 1, the substrate 1 that may filter that flue gas is woven fabric or looped fabric or non-woven cloth.
Present embodiment is due to may filter that the substrate of flue gas is woven fabric or looped fabric or non-woven cloth using described Technological means, so, be conducive to the dust removal by filtration to flue gas.
As shown in Figure 1, the non-woven cloth be by fiber by shredding mix, combing networking, cross lapping, pre-needling, Spun lacing, calendering, singes, the non-woven fabrics that may filter that flue gas is made after thermal finalization at drying winding.
Present embodiment is to spread fiber by shredding mixing, combing networking, intersection due to using the non-woven cloth Net, spun lacing, drying winding, calendering, singes, the technological means that may filter that the non-woven fabrics of flue gas, institute is made after thermal finalization at pre-needling Manufacturing cost can be substantially reduced.
As shown in Figure 1, the woven fabric is that fiber is made up to the machine that may filter that flue gas of shredding, combing, spinning, woven fabric Woven fabric.
Present embodiment is that fiber is made up of shredding, combing, spinning, woven fabric can mistake due to using the woven fabric The technological means of the woven fabric of flue gas is filtered, so, intensity is high, is conducive to extend service life.
As shown in Figure 1, the looped fabric is that fiber is made up to may filter that cigarette of shredding, combing, spinning, twisting, knitting The looped fabric of gas.
Present embodiment is that fiber is passed through shredding, combing, spinning, twisting, knitting system due to using the looped fabric At the technological means for the looped fabric that may filter that flue gas, so, elasticity is good, is advantageous to the dust removal by filtration of flue gas;
As shown in Figure 1, the substrate 1 with a thickness of 1mm-3mm.
Technological means with a thickness of 1mm-3mm of the present embodiment due to using the substrate, so, it is not only advantageous to To the dust removal by filtration of flue gas, moreover, also helping the service life for extending substrate.
As shown in Figure 1, the substrate 1 with a thickness of 1.5mm-2mm.
Technological means with a thickness of 1.5mm-2mm of the present embodiment due to using the substrate, so, to flue gas Dust removal by filtration and the service life of substrate all have preferable effect.
As shown in Figure 1, the fiber includes polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber.
Present embodiment includes that polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) are fine due to using the fiber People's technological means is tieed up, so, be conducive to the intensity, the corrosion resistance that improve substrate, extend the service life of substrate.The applicant's weight The preparation process and the denitration dust collecting performance after load that point has studied polyphenylene sulfide (PPS) dedusting filtrate supported catalyst.First Filter cloth is impregnated by the PTFE emulsion containing active component using simplest direct dipping process, discusses preparation technology parameter, matter It is best that the catalyst fines of 200 mesh of PTFE concentration lotion and particle size of amount concentration 4% prepare sample;Secondly the applicant goes back Success is prepared for using PTFE intumescent coating while dedusting denitration filter cloth, and choosing non-ionic APG is foaming agent, and using orthogonal Test has determined the best preparation method of intumescent coating method: the concentration 8g/L of APG foaming agent, PTFE emulsion and foaming agent mixing ratio It is 2: 1, the concentration dosage of thickening stabilizing agent is HEC15g/L, HPMC0.5g/L, PVA5g/L, and foaming mixing time is 15min. Optimal foaming temperature is 30 DEG C, and the best baking mode of intumescent coating is preliminary drying 2min at a temperature of 80 DEG C, later in 140 DEG C of temperature Under carry out baking 5min.Finally, having investigated reaction temperature, filtration velocity, NH based on the filtrate of direct dipping process preparation3/ NO and oxygen content, load capacity and SO2Influence to its denitration performance compared blank sample and finished product performance indicator in all respects Variation.The result shows that: load capacity 255g/m2When, the equal > 80% of catalytic activity in 100 DEG C~200 DEG C temperature ranges, and most A height of 91.2%.At 160 DEG C, it is individually passed through 300ppmSO2, activity is minimum to drop to 81% respectively.Items refer to after filtrate preparation Mark detection is qualified.
As shown in Figure 1, the proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber be 60~ 70:40~30.
Present embodiment is due to using the polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber Proportion is the technological means of 60~70:40~30, so, it can further improve intensity, the corrosion resistance of substrate, further extend The service life of substrate.
As shown in Figure 1, the proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber is 65: 35。
Present embodiment is due to using the polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber Proportion is the technological means of 65:35, so, intensity, the corrosion resistance of substrate can be further improved, further extension substrate Service life.
As shown in Figure 1, the catalyst 2 is manganese based composite catalyst.
The manganese based composite catalyst is that manganese-base oxide is mixed with nm-class catalyst powder.
The nm-class catalyst powder contains the elements such as cohesive material, manganese Mn, cerium Ce, zirconium Zr, titanium Ti, iron Fe, copper Cu.
Present embodiment is manganese based composite catalyst due to using the catalyst;The manganese based composite catalyst is manganese Base oxide is mixed with nm-class catalyst powder;The nm-class catalyst powder contains cohesive material, manganese Mn, cerium The technological means of the elements such as Ce, zirconium Zr, titanium Ti, iron Fe, copper Cu, so, it is greatly improved denitration efficiency.The applicant puts into A large amount of human and material resources, financial resources, have carried out long-term practice, finally, using Mn-Ce-Ox composite oxides denitrating catalyst as base Plinth mixes different one-component elements (carbon monoxide Co, iron Fe, lanthanum La, copper Cu, nickel, zirconium Zr), chooses denitration activity preferably Two kinds of metallic elements of La, Ni mix Mn-Ce-Ox simultaneously, have investigated the denitration performance and anti-SO of catalyst2Poisoning capability, and tie It closes X-ray diffraction (XRD) to conduct in-depth analysis to sample, result of study shows that when proportion be manganese Mn2.5-La2.5- cerium Ce- When Ni-Ox, the incorporation of denitration activity ratio La, Ni one-component is high;It is passed through SO2After 4 hours, denitration efficiency keeps 80% or more, Stop logical SO2After 2 hours, denitration efficiency restores to 90% or more;For a long time under the conditions of 140 DEG C, nitrogen oxides after 91 days Removal efficiency still maintains 96% or more.
As shown in Figure 1, the cohesive material is organic silicon modified polyurethane.
Present embodiment due to use the cohesive material be organic silicon modified polyurethane technological means, so, can Greatly improve adhesive ability of the catalyst on substrate.
As shown in Figure 1, steps are as follows present embodiments provide for a kind of manufacturing method of sheet stock as previously described:
First by polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber according to weight ratio 60~70:40~30 It is mixed, by shredding mixing, combing networking, cross lapping, pre-needling, spun lacing, drying winding, calendering, is singed, thermal finalization The non-woven fabrics that may filter that flue gas is made afterwards;Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are pressed first It is mixed according to weight ratio 60~70:40~30, the woven fabric that may filter that flue gas is made up of shredding, combing, spinning, woven fabric; Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are carried out according to 60~70:40 of weight ratio~30 first Mixing, the looped fabric that may filter that flue gas is made up of shredding, combing, spinning, twisting, knitting;
It may filter that the woven fabric of flue gas, the looped fabric that may filter that flue gas, may filter that the non-woven fabrics of flue gas is referred to as substrate 1;
Secondly the substrate 1 partially prepared is immersed and contains the modified polyurethane solution containing 10-15% silicone content In, impregnated by 20-30min, through draining with 90-120 DEG C of drying 20-30min, sticky filtrate is made;
Third step, sticky filtrate and the salting liquid containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is washed, Filtering, drying, grinding are prepared into nm-class catalyst powder;
The powder being prepared into, is stirred with water that be prepared into 0.04g/ml-0.1g/ml manganese-base oxide etc. first by the 4th step Plain lotion;
Substrate 1 is immersed manganese-base oxide lotion, 10-20min is impregnated under the conditions of ultrasonic wave added, takes out base by the 5th step Piece 1, drains, and dries 2 hours at 90-110 DEG C, dries 20 hours at 180-200 DEG C, is made and is attached with manganese based composite catalyst Integrate the sheet stock of dust removal by filtration and catalytic denitration.
Present embodiment is due to using
First by polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber according to weight ratio 60~70:40~30 It is mixed, by shredding mixing, combing networking, cross lapping, pre-needling, spun lacing, drying winding, calendering, is singed, thermal finalization The non-woven fabrics that may filter that flue gas is made afterwards;Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are pressed first It is mixed according to weight ratio 60~70:40~30, the woven fabric that may filter that flue gas is made up of shredding, combing, spinning, woven fabric; Alternatively, polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber are carried out according to 60~70:40 of weight ratio~30 first Mixing, the looped fabric that may filter that flue gas is made up of shredding, combing, spinning, twisting, knitting;
It may filter that the woven fabric of flue gas, the looped fabric that may filter that flue gas, may filter that the non-woven fabrics of flue gas is referred to as substrate;
Secondly the substrate partially prepared is immersed in the modified polyurethane solution containing 10-15% silicone content, is led to Cross 20-30min dipping, through draining with 90-120 DEG C of drying 20-30min, sticky filtrate is made;
Third step, sticky filtrate and the salting liquid containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is washed, Filtering, drying, grinding are prepared into nm-class catalyst powder;
The powder being prepared into, is stirred with water that be prepared into 0.04g/ml-0.1g/ml manganese-base oxide etc. first by the 4th step Plain lotion;
5th step dips the substrate into manganese-base oxide lotion, and 10-20min is impregnated under the conditions of ultrasonic wave added, takes out base Piece drains, and dries 2 hours at 90-110 DEG C, dries 20 hours at 180-200 DEG C, is made and is attached with manganese based composite catalyst Integrate the technological means of the sheet stock of dust removal by filtration and catalytic denitration, so, the sheet stock merging cloth bag manufactured with this method removes In dirt device, catalytic denitration processing is carried out to industrial smoke again while cigarette ash in filtering industrial smoke, moreover, avoiding land occupation Problem, investment is less, is conducive to the popularization and application of bag-type dust.
The applicant has put into a large amount of human and material resources, financial resources, has carried out long-term practice, finally, multiple with Mn-Ce-Ox Based on closing oxide denitrating catalyst, different one-component element (carbon monoxide Co, iron Fe, lanthanum La, copper Cu, nickels, zirconium are mixed Zr), denitration activity preferably La is chosen, two kinds of metallic elements of Ni mix Mn-Ce-Ox simultaneously, investigated the denitration of catalyst It can be with anti-SO2Poisoning capability, and being conducted in-depth analysis to sample in conjunction with X-ray diffraction (XRD), result of study show when matching When than for manganese Mn2.5-La2.5- cerium Ce-Ni-Ox, the incorporation of denitration activity ratio La, Ni one-component is high;It is passed through SO2After 4 hours, Denitration efficiency keeps 80% or more, stops logical SO2After 2 hours, denitration efficiency restores to 90% or more;For a long time at 140 DEG C Under the conditions of, removal of nitrogen oxide efficiency still maintains 96% or more after 91 days.
After the applicant's primary study preparation process and load of polyphenylene sulfide (PPS) dedusting filtrate supported catalyst Denitration dust collecting performance.Filter cloth is impregnated by the PTFE emulsion containing active component using simplest direct dipping process first, is discussed Preparation technology parameter, the catalyst fines of 200 mesh of PTFE concentration lotion and particle size of mass concentration 4% prepare sample most It is good;Secondly the applicant is also successfully prepared for while dedusting denitration filter cloth using PTFE intumescent coating, and choosing non-ionic APG is Foaming agent, and the best preparation method of intumescent coating method: the concentration 8g/L, PTFE of APG foaming agent has been determined using orthogonal test Lotion and foaming agent mixing ratio are 2: 1, and the concentration dosage of thickening stabilizing agent is HEC15g/L, HPMC0.5g/L, PVA5g/L, hair Bubble mixing time is 15min.Optimal foaming temperature is 30 DEG C, and the best baking mode of intumescent coating is preliminary drying at a temperature of 80 DEG C 2min carries out baking 5min later at a temperature of 140 DEG C.Finally, having been investigated anti-based on the filtrate of direct dipping process preparation Answer temperature, filtration velocity, NH3/ NO and oxygen content, load capacity and SO2Influence to its denitration performance, compared blank sample at The variation of product performance indicator in all respects.The result shows that: load capacity 255g/m2When, in 100 DEG C~200 DEG C temperature ranges The equal > 80% of catalytic activity, and up to 91.2%.At 160 DEG C, it is individually passed through 300ppmSO2, activity is minimum to be dropped to respectively 81%.Indices detection is qualified after filtrate preparation.
As the various improvement of present embodiment, details are as follows.
As shown in Figure 1, the proportion of polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber is 65: 35。
Present embodiment is due to using the polyphenylene sulfide (PPS) fiber and poly- four Buddhists ethylene (PTFE) fiber Proportion is the technological means of 65:35, so, intensity, the corrosion resistance of substrate can be further improved, further extension substrate Service life.
As shown in Figure 1, the substrate 1 with a thickness of 1mm-3mm.
Technological means with a thickness of 1mm-3mm of the present embodiment due to using the substrate 1, so, not only favorably In the dust removal by filtration to flue gas, moreover, also helping the service life for extending substrate.
As shown in Figure 1, the substrate 1 with a thickness of 1.5mm-2mm.
Technological means with a thickness of 1.5mm-2mm of the present embodiment due to using the substrate 1, so, to flue gas Dust removal by filtration and the service life of substrate all have preferable effect.
As shown in Figure 1, the solid content of the polyurethane solutions is 10%-18%.
Concentration of salt solution containing the elements different mol ratio such as Mn, Ce, Zr, Ti, Fe, Cu is 15%-25% concentration.
Present embodiment is due to using the solid content of the polyurethane solutions as 10%-18%;Containing Mn, Ce, Zr, Ti, The concentration of salt solution of the elements different mol ratio such as Fe, Cu is the technological means of 15%-25% concentration, so, it is greatly improved piece The denitration efficiency of material.

Claims (4)

1. a kind of sheet stock for integrating dust removal by filtration and catalytic denitration, it is characterised in that: the substrate including may filter that flue gas (1), the substrate (1) that may filter that flue gas is densely covered with dust filtering air hole (3), is adhered on the substrate (1) that may filter that flue gas There is the catalyst (2) for denitration.
2. integrating the sheet stock of dust removal by filtration and catalytic denitration according to claim 1, it is characterised in that:
The substrate (1) that may filter that flue gas is woven fabric or looped fabric or non-woven cloth;
The non-woven cloth be by fiber by shredding mix, combing networking, cross lapping, pre-needling, spun lacing, drying winding, Calendering singes, the non-woven fabrics that may filter that flue gas is made after thermal finalization;
The woven fabric is that fiber is made up to the woven fabric that may filter that flue gas of shredding, combing, spinning, woven fabric;
The looped fabric is that fiber is made up to the looped fabric that may filter that flue gas of shredding, combing, spinning, twisting, knitting;
The substrate (1) with a thickness of 1mm-3mm;
The fiber includes polyphenylene sulfide fibre and poly- four Buddhists vinyl fiber;
The proportion of the polyphenylene sulfide fibre and the poly- four Buddhists vinyl fiber is 60~70:40~30;
The catalyst (2) is manganese based composite catalyst;
The manganese based composite catalyst is that manganese-base oxide is mixed with nm-class catalyst powder;
The nm-class catalyst powder contains cohesive material, manganese, cerium, zirconium, titanium, iron, copper;
The cohesive material is organic silicon modified polyurethane.
3. a kind of manufacturing method of sheet stock as claimed in claim 1 or 2, it is characterised in that:
Polyphenylene sulfide fibre and poly- four Buddhists vinyl fiber are mixed according to weight ratio 60~70:40~30 first, by opening Pine mixing, cross lapping, pre-needling, spun lacing, drying winding, calendering, singes, is made after thermal finalization and may filter that cigarette at combing networking The non-woven fabrics of gas;Alternatively, polyphenylene sulfide fibre and poly- four Buddhists vinyl fiber are carried out according to 60~70:40 of weight ratio~30 first Mixing, the woven fabric that may filter that flue gas is made up of shredding, combing, spinning, woven fabric;Alternatively, first by polyphenylene sulfide fibre and Poly- four Buddhists vinyl fiber is mixed according to weight ratio 60~70:40~30, is made by shredding, combing, spinning, twisting, knitting At the looped fabric that may filter that flue gas;
It may filter that the woven fabric of flue gas, the looped fabric that may filter that flue gas, may filter that the non-woven fabrics of flue gas is referred to as substrate (1);
Secondly the substrate partially prepared (1) is immersed and is contained in the modified polyurethane solution containing 10-15% silicone content, Impregnated by 20-30min, through draining with 90-120 DEG C of drying 20-30min, sticky filtrate is made;
Third step, by sticky filtrate with containing manganese, cerium, zirconium, titanium, iron, the salting liquid of copper different mol ratio be washed, filtering, Drying, grinding are prepared into nm-class catalyst powder;
The powder being prepared into and water are stirred and are prepared into 0.04g/ml-0.1g/ml manganese-base oxide element cream by the 4th step Liquid;
Substrate (1) is immersed manganese-base oxide lotion, 10-20min is impregnated under the conditions of ultrasonic wave added, take out substrate by the 5th step (1), it drains, is dried 2 hours at 90-110 DEG C, dried 20 hours at 180-200 DEG C, be made and be attached with manganese based composite catalyst Integrate the sheet stock of dust removal by filtration and catalytic denitration.
4. the manufacturing method of sheet stock according to claim 3, it is characterised in that:
The proportion of the polyphenylene sulfide fibre and the poly- four Buddhists vinyl fiber is 65:35;
The substrate (1) with a thickness of 1mm-3mm;
The solid content of the polyurethane solutions is 10%-18%;
Concentration of salt solution containing manganese, cerium, zirconium, titanium, iron, copper different mol ratio is 15%-25% concentration.
CN201811355252.0A 2018-11-14 2018-11-14 Sheet material integrating filtering, dust removal and catalytic denitration and manufacturing method thereof Active CN109289330B (en)

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