CN109282134A - A kind of centralization dry lubrication equipment - Google Patents
A kind of centralization dry lubrication equipment Download PDFInfo
- Publication number
- CN109282134A CN109282134A CN201811301217.0A CN201811301217A CN109282134A CN 109282134 A CN109282134 A CN 109282134A CN 201811301217 A CN201811301217 A CN 201811301217A CN 109282134 A CN109282134 A CN 109282134A
- Authority
- CN
- China
- Prior art keywords
- metering pump
- ratio metering
- centralization
- controller
- lubricating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N23/00—Special adaptations of check valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/02—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems for influencing the supply of lubricant
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
Abstract
The invention patent belongs to the technical field of lubricating utensil, specifically discloses a kind of centralized dry lubrication equipment, including a plurality of lubricating arrangement and controller, the lubricating arrangement are electrically connected with the controller respectively;The lubricating arrangement includes ratio metering pump, pipeline and solenoid valve, the ratio metering pump includes main body, air inlet, inlet and liquid outlet, the air inlet of the ratio metering pump is external to provide the gas source of compressed air, the tank body of the external lubricant storage of inlet of the ratio metering pump, solenoid valve is provided on the liquid outlet, the solenoid valve of the lubricating arrangement is electrically connected with the controller.The present invention replaces traditional distributing to lubricate by using the lubrication of centralization, reasonable lubricating utensil is an important factor for ensureing smooth operation, centralized lubrication pumping station layout should be accomplished really to manage concentratedly, according to workshop specific environment, the Lubricating pump station of one or more production line is placed in one position, the use management and field management of lubricant are facilitated.
Description
Technical field
The present invention relates to the technical field of lubricating utensil, especially a kind of centralized dry lubrication equipment.
Background technique
In Beer Brewage industry, all production lines require to be lubricated using lubricant, to ensure equipment just
Work is produced, can effectively reduce bottle inversion rate by using lubricant and reduce body abrasion etc., to guarantee the quality of product, institute
To be provided with a large amount of lubrication corollary equipment on beer production line.
Lubricating pump station disperses in existing lubrication corollary equipment, is placed on the different location of conveyor chain, worker is operating
It to be operated in the process in different sections;The management and use dispersion of lubricant;Conventional lubrication pumping plant uses time relay
Device or PLC control, the time relay control single, high failure rate, and difficulty accomplishes that chain road links, and PLC is controlled, and factory is in reality
In use, factory is difficult to make adjustment to program because of PLC software compatibility and hardware problem.
Based on this, how to make the simple operation of lubricating utensil and control convenient to be that those skilled in the art need at present
The technical issues of solution.
Summary of the invention
For the problems of the prior art, the invention aims to provide a kind of centralized dry lubrication equipment.
In order to achieve the above object, the technical scheme is that
A kind of centralization dry lubrication equipment, including a plurality of lubricating arrangement, the inductor and controller that are mounted in transmission belt,
The lubricating arrangement is electrically connected with the controller respectively, and the controller is connect with inductor;
The lubricating arrangement includes ratio metering pump, pipeline and solenoid valve, and the ratio metering pump includes main body, air inlet
Mouth, inlet and liquid outlet, the air inlet of the ratio metering pump is external to provide the gas source of compressed air, the ratio meter
The tank body of the external lubricant storage of inlet of pump is measured, solenoid valve, the ratio metering pump difference are provided on the liquid outlet
It is connect with gas source, tank body and solenoid valve by pipeline;
The solenoid valve and ratio metering pump of the lubricating arrangement are electrically connected with the controller.
Further, buffer tank is provided in the liquid outlet connecting pipe of the ratio metering pump.
Further, the quantity of the pipeline connected on the liquid outlet of the ratio metering pump is at least 1.
Further, filter is installed between the ratio metering pump and the gas source.
Further, spray head, the spray are installed on the other end for the pipeline connecting with the liquid outlet of the ratio metering pump
Hairbrush is installed on the nozzle of head.
Further, pressure gauge is provided at the air inlet of the ratio metering pump and liquid outlet position.
Further, the controller is visualization PLC controller.
Further, the sensor includes displacement sensor and humidity sensor.
Further, water tank is also circumscribed on the ratio metering pump.
Further, the lubricating arrangement is divided into empty bottle area, the area Chong Ping and no pressure area, and the empty bottle goes, the area Chong Ping and nothing
Lubricant concentration used in the lubricating arrangement of pressure area is different.
Compared with prior art, a kind of centralized dry lubrication device structure provided by the invention is unusual, easy to operate,
The signal to come is fed back by the inductor, the controller controls the magnificent device of a plurality of profit simultaneously, carries out to beer production line
Lubrication, and only need controller can also be to the lubricant of beer production line by the valve opening size of electromagnetic valve for adjusting
Amount is modified, and can also be deployed by ratio of the ratio metering pump to lubricant and compressed gas, to meet not
With the lubricating requirement of production line, it is only necessary to can be controlled multiple lubricating arrangements simply by controller, while complete
The lubrication of pairs of multiple beer production lines;Also the different of route can be produced according to every to require, lubricant is deployed by controller
Parameter solve the dispersion of lubricating arrangement relative to traditional distributed lubricating utensil with the requirement for meeting production line, put
Set the different location in conveyor chain, worker will operate in operation in different sections, the management of lubricant and
Using dispersion enhanced convenience, lubricating quality is higher, saves human cost;
Traditional distributing beer production line lubricating utensil is replaced with into centralized lubricating utensil, is controlled using visualization PLC
Device intuitively shows the operating status of lubricating utensil, and different lubrication control modules can be called according to different bottle-type, accomplishes to moisten
A key operation and visualized management for slip control ensures the steady operation of lubricating utensil and provides good lubrication, more save
Resource, easy to control, work efficiency is high;
Reasonable centralized lubrication equipment is an important factor for ensureing smooth operation, excellent lubricant needs to stablize, rationally,
Each lubrication terminal that efficient lubricating utensil distributes lubricant, has accomplished real concentration using centralized lubrication pumping station layout
Management places the lubricating arrangement of one or more production line in one position according to workshop specific environment, facilitates lubricant
Use management and field management, the efficient operation of the lubricating arrangement of each route is controlled well, by lubricant stable, height
Effect is reasonably assigned on each production line for needing to lubricate, and realizes the simple operation for making lubricating utensil and control convenience
Change, so as to avoid traditional control lubricating system, does not need staff and go control equipment at each lubricating arrangement control
Operation, it is and more convenient carrying out some emergency processings, it is only necessary to which that controlling a controller can be realized, and in addition can lead to
It crosses processor and signal feedback is carried out to the operation conditions of lubrication route, automatically adjusted by controller, reduce relevant staff
Labor intensity, improve work efficiency, enhance the lubricating quality of production line, meet the requirement of modern production.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Attached drawing 1 is a kind of structural schematic diagram of centralized dry lubrication equipment.
In figure: 1. air inlets, 2. ratio metering pumps, 3. solenoid valves, 4. buffer tanks, 5. spray heads, 6. hairbrush, 7. transmission belts,
8. inductor, 9. controllers, 10. tank bodies, 11. inlets, 12. liquid outlets, 13. filters.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, a kind of centralized dry lubrication equipment as one embodiment of the present invention, including a plurality of lubrication dress
The inductor 8 and controller 9 set, being mounted in transmission belt 7, the lubricating arrangement are electrically connected with controller 9 respectively, the control
Device 9 is connect with inductor 8;
The lubricating arrangement includes ratio metering pump 2, pipeline and solenoid valve 3, the ratio metering pump 2 include main body, into
Port 1, inlet 11 and liquid outlet 12, the air inlet 1 of the ratio metering pump 2 is external to provide the gas source of compressed air, preferably
Ball valve is installed in ground, the air inlet 1 of the ratio metering pump 2 and the connecting pipe of gas source, facilitates the on-off of control gas, is protected
Card safety, prevents gas leakage, the tank body 10 of the external lubricant storage of inlet 11 of the ratio metering pump 2, the liquid outlet 12
On be provided with solenoid valve 3, the air inlet 1 and liquid outlet 12 of the ratio metering pump 2 are provided with pressure gauge, convenient for control pipeline
Pressure, ensure the safety of pipeline and realize adjusting to lubricating pipe to adapt to different conveyer belts 7, between the component
It is connected by pipeline;The solenoid valve 3 and proportion magnetic valve 2 of the lubricating arrangement are electrically connected with controller 9.Pass through the induction
Device 8 feeds back the signal to come, and the controller 9 controls the magnificent device of a plurality of profit simultaneously, is lubricated to beer production line, and only
Need controller 9 that can also carry out more to the amount of the lubricant of beer production line by the valve opening size of electromagnetic valve for adjusting 3
Change, and can also be deployed by ratio of the ratio metering pump 2 to lubricant and compressed gas, to meet different conveyer belts
Lubricating requirement, it is only necessary to multiple lubricating arrangements can be controlled, be completed at the same time to multiple simply by controller 9
The lubrication of beer production line;Also the ginseng of lubricant can be deployed by controller 9 according to the different requirements of lubrication of every conveyer belt 7
Number solves the dispersion of lubricating arrangement relative to traditional distributed lubricating utensil with the requirement for meeting conveyer belt 7, places
In the different location of conveyer belt 7, worker will operate in operation in different sections, the management and use of lubricant
Disperse enhanced convenience, lubricating quality is higher, saves human cost, meets the requirement of modern production.
Preferably, it is provided with buffer tank 4 on the pipeline that the liquid outlet 12 of the ratio metering pump 2 connects, buffering is played and makees
With to guarantee the safety of pipeline, the stabilization of the flow of lubricant conveyed in guarantee pipeline.
Preferably, the quantity of the pipeline connected on the liquid outlet 12 of the ratio metering pump 2 is at least 1, can use
One lubricating arrangement is lubricated a plurality of conveyer belt 7, to avoid increasing lubricating arrangement, saves cost, improves working efficiency.
In the present embodiment, spray head is installed on the other end of 12 connecting pipe of liquid outlet of the ratio metering pump 2
5, for refining lubricant, being lubricant large area and uniformly falling on conveyer belt 7, and more save lubricant, the spray head 5
Nozzle on hairbrush 6 is installed, splashed with the lubricant of anti-spray.
In the present embodiment, filter 13 is installed, guarantee is mixed into profit between the ratio metering pump 2 and the gas source
The cleannes of the compressed gas of lubrication prescription, avoid to the pollution-free of beer production line.
Preferably, the controller 9 is visualization PLC controller using touch screen visualization control module, can intuitively completely
Lubricate operating status;For different bottle-type, chain road situation, different operation and control model are set;It can be in time according to production
Situation adjusts.
In the present embodiment, the lubricating arrangement is divided into empty bottle area, the area Chong Ping and no pressure area, and the empty bottle goes, weighs bottle
Lubricant concentration used in the lubricating arrangement in area and no pressure area is different, different according to lubricating requirement, dense to lubricant
Degree adjustment.
In the present embodiment, the sensor includes displacement sensor and humidity sensor, by displacement sensor and wet
The feedback signal of sensor is spent, solenoid valve is adjusted in controller, opens or closes solenoid valve, completes the lubrication to production line
Control, is adjusted solenoid valve additionally by humidity sensor, increases or turn down valve opening size, to control lubricant
Conveying capacity guarantees the lubricant of sprinkling in the production line in a reasonable range.It is also understood that in other embodiments
In, using other kinds of sensor.
Preferably, the metering pump of the ratio metering pump can be carried out single water to production line and be moistened with external water tank
It is sliding, in other embodiments, the mode of lubricant and water lubrication mixed lubrication can also be used special production line.
Using the above scheme, a kind of centralized dry lubrication equipment provided by the invention is when in use, more convenient, leads to
It crosses and traditional distributing beer production line lubricating utensil is replaced with into centralized lubricating utensil, it is intuitive using visualization PLC controller
The operating status of lubricating utensil is shown, and different lubrication control modules can be called according to different bottle-type, accomplishes to lubricate control
A key operation and visualized management, ensure lubricating utensil steady operation and provide good lubrication, more saving resource, control
System is convenient, and work efficiency is high;
Reasonable centralized lubrication equipment is an important factor for ensureing smooth operation, excellent lubricant needs to stablize, rationally,
Each lubrication terminal that efficient lubricating utensil distributes lubricant, has accomplished real concentration using centralized lubrication pumping station layout
Management places the lubricating arrangement of one or more production line in one position according to workshop specific environment, facilitates lubricant
Use management and field management, the efficient operation of the lubricating arrangement of each route is controlled well, by lubricant stable, height
Effect is reasonably assigned on each production line for needing to lubricate, and realizes the simple operation for making lubricating utensil and control convenience
Change, so as to avoid traditional control lubricating system, does not need staff and go control equipment at each lubricating arrangement control
Operation, and it is more convenient carrying out some emergency processings, it is only necessary to controlling a controller can be realized, in addition can be with
Signal feedback is carried out by operation conditions of the processor to lubrication route, is automatically adjusted by controller, reduces related work people
The labor intensity of member, improves work efficiency, enhances the lubricating quality of production line.
The foregoing description of the disclosed embodiments can be realized those skilled in the art or using the present invention.To this
A variety of modifications of a little embodiments will be apparent for a person skilled in the art, and the general principles defined herein can
Without departing from the spirit or scope of the present invention, to realize in other embodiments.Therefore, the present invention will not be limited
It is formed on the embodiments shown herein, and is to fit to consistent with the principles and novel features disclosed in this article widest
Range.
Claims (10)
1. a kind of centralization dry lubrication equipment characterized by comprising a plurality of lubricating arrangement, the sense being mounted on transmission belt (7)
Device (8) and controller (9) are answered, the lubricating arrangement is electrically connected with controller (9) respectively, the controller (9) and inductor (8)
Connection;
The lubricating arrangement includes ratio metering pump (2), pipeline and solenoid valve (3), the ratio metering pump (2) include main body,
Air inlet (1), inlet (11) and liquid outlet (12), the external offer compressed air of air inlet (1) of the ratio metering pump (2)
Gas source, the tank body (10) of inlet (11) external lubricant storage of the ratio metering pump (2), on the liquid outlet (12)
It is provided with solenoid valve (3), the ratio metering pump (2) is connect with gas source, tank body and solenoid valve by pipeline respectively;
The solenoid valve (3) and ratio metering pump (2) of the lubricating arrangement are electrically connected with controller (9).
2. centralization dry lubrication equipment according to claim 1, which is characterized in that with going out for the ratio metering pump (2)
Buffer tank (4) are provided on the pipeline of liquid mouth (12) connection.
3. centralization dry lubrication equipment according to claim 1, which is characterized in that the ratio metering pump (2) goes out liquid
The quantity of the pipeline connected on mouth (12) is at least 1.
4. centralization dry lubrication equipment according to claim 1, which is characterized in that the ratio metering pump (2) with it is described
Filter (13) are installed between gas source.
5. centralization dry lubrication equipment according to claim 1, which is characterized in that with going out for the ratio metering pump (2)
It is equipped with spray head (5) on the other end of the pipeline of liquid mouth (12) connection, hairbrush (6) is installed on the nozzle of the spray head (5).
6. centralization dry lubrication equipment according to claim 1, which is characterized in that the air inlet of the ratio metering pump (2)
Pressure gauge is provided at the position of mouth (1) and liquid outlet (12).
7. centralization dry lubrication equipment according to claim 1, which is characterized in that the controller (9) is visualization PLC
Controller.
8. centralization dry lubrication equipment according to claim 1, which is characterized in that the sensor (8) includes that displacement passes
Sensor and humidity sensor.
9. centralization dry lubrication equipment according to claim 1, which is characterized in that the metering pump of the ratio metering pump
(2) water tank is also circumscribed on.
10. centralization dry lubrication equipment according to claim 1, which is characterized in that the lubricating arrangement be divided into empty bottle area,
The area Chong Ping and no pressure area, lubricant concentration used in the lubricating arrangement in the empty bottle area, the area Chong Ping and no pressure area is not
Together.
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CN201811301217.0A CN109282134A (en) | 2018-11-02 | 2018-11-02 | A kind of centralization dry lubrication equipment |
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CN201811301217.0A CN109282134A (en) | 2018-11-02 | 2018-11-02 | A kind of centralization dry lubrication equipment |
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CN201249369Y (en) * | 2008-03-17 | 2009-06-03 | 上海金兆节能科技有限公司 | Near-dry oil-gas precise lubrication system for metal working |
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CN207112331U (en) * | 2017-08-30 | 2018-03-16 | 淄博福世蓝高分子复合材料技术有限公司 | Metal forming lubricant high-pressure airless intellectuality spraying system |
CN108644369A (en) * | 2018-07-25 | 2018-10-12 | 北京安洁康生物科技有限公司 | Automatic chain dry lubrication control system |
CN209672031U (en) * | 2018-11-02 | 2019-11-22 | 河南昊化黎明智能清洗科技有限公司 | A kind of centralization dry lubrication equipment |
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2018
- 2018-11-02 CN CN201811301217.0A patent/CN109282134A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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US20020157901A1 (en) * | 2001-04-27 | 2002-10-31 | Lubriquip, Inc. | Rail lubrication system |
CN2806952Y (en) * | 2003-12-08 | 2006-08-16 | 张腾 | Automatic controller for grease atomization and lubrication |
CN101204685A (en) * | 2006-12-22 | 2008-06-25 | 富士康(昆山)电脑接插件有限公司 | Inhalator generator |
CN201249369Y (en) * | 2008-03-17 | 2009-06-03 | 上海金兆节能科技有限公司 | Near-dry oil-gas precise lubrication system for metal working |
CN201836626U (en) * | 2010-10-28 | 2011-05-18 | 陈振宇 | Intelligent oil lubrication system |
CN202971853U (en) * | 2012-12-17 | 2013-06-05 | 南京贝奇尔机械有限公司 | Chain centralized lubricating system |
CN205316008U (en) * | 2015-12-31 | 2016-06-15 | 广州洋钒电子科技有限公司 | Transfer chain intelligence lubricating system |
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CN209672031U (en) * | 2018-11-02 | 2019-11-22 | 河南昊化黎明智能清洗科技有限公司 | A kind of centralization dry lubrication equipment |
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