CN207827272U - A kind of conveyer belt lubricating system - Google Patents
A kind of conveyer belt lubricating system Download PDFInfo
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- CN207827272U CN207827272U CN201721632876.3U CN201721632876U CN207827272U CN 207827272 U CN207827272 U CN 207827272U CN 201721632876 U CN201721632876 U CN 201721632876U CN 207827272 U CN207827272 U CN 207827272U
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Abstract
The utility model patent discloses a kind of conveyer belt lubricating system, including：Metering dilution station, pipe-line system and robot control system(RCS)；Metering dilution station is connect with pipe-line system, and robot control system(RCS) is connect with metering dilution station, pipe-line system respectively, and pipe-line system is connect with the jet pipe of each conveyer belt；Lubricant of the metering dilution station for that will concentrate obtains lubricant solution, and the lubricant solution is delivered to pipe-line system by a certain percentage with water mixed diluting；The pipe-line system is used to the lubricant solution being delivered to the jet pipe on each conveyer belt, with spray lubrication agent solution on the carrier bar to conveyer belt；The robot control system(RCS) is for controlling metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication agent solution.The utility model improves the working efficiency of conveyer belt lubricating system, realizes the zonal control of lubricating system, the function of interval spray, reduces the cost that user uses lubricant.
Description
Technical field
The utility model patent is related to technical field of automation in industry, especially a kind of conveyer belt lubricating system.
Background technology
With the fast development of automatic technology, automatic technology has also penetrated into each technique stream in industrial production
Cheng Zhong, especially transport system.The beverage packaging bottles such as beer, for example, beer bottle+transport system application, greatly improve life
The working efficiency of production system；But it needs to carry out maintained equipment to timed lubrications such as machine parts in process of production to use the longevity to improve
Life.
Traditional lubricating system is generally by artificial regular discharge lubricating fluid or lubricating oil for maintenance equipment, due to work
People is that either lubricating oil be easy to cause too early or discharges lubricating fluid or lubricating oil too late regular discharge discharge lubricating fluid, is not had
Play the role of really playing maintained equipment, moreover, working efficiency is also reduced, it also can not timely processing emergency situations.Namely
It says, existing lubricating system lubricant effect is poor, moreover, working efficiency is relatively low.
Based on this, how to realize that the lubricant effect for improving lubricating system and working efficiency are those skilled in the art and need at present
Technical problems to be solved.
Utility model content
For the problems of the prior art, the purpose of this utility model is to provide for a kind of high lubricating effect, working efficiency
High conveyer belt lubricating system.
In order to achieve the above object, the technical solution of the utility model is：
A kind of conveyer belt lubricating system, including：Metering dilution station, pipe-line system and robot control system(RCS)；
Metering dilution station is connect with pipe-line system, and the robot control system(RCS) connects with metering dilution station, pipe-line system respectively
It connects, the pipe-line system is connect with the jet pipe of each conveyer belt；
It is molten to obtain lubricant by a certain percentage with water mixed diluting for metering dilution station, the lubricant for that will concentrate
Liquid, and the lubricant solution is delivered to pipe-line system；
The pipe-line system, the jet pipe for being delivered to the lubricant solution on each conveyer belt, with to conveyer belt
Carrier bar on spray lubrication agent solution；
The robot control system(RCS), for controlling metering dilution station dilution lubricant and pipe-line system conveying and spray
Lubricant solution.
Further, conveyer belt lubricating system described in the utility model, metering dilution station includes filter and meter
Amount pump；
The filter is connect with metering pump, and the metering pump is connect with pipe-line system；
The filter is delivered to metering pump for being filtered to the water of injection；
Lubricant solution after dilution is delivered to pipeline by the metering pump for lubricant to be diluted and mixed
System.
Further, conveyer belt lubricating system described in the utility model, metering dilution station further include：Booster pump and
Water pressure gauge；
The booster pump is connect with robot control system(RCS), for increasing hydraulic parameters；
The water pressure gauge is connect with booster pump, for showing hydraulic parameters.
Further, conveyer belt lubricating system described in the utility model, metering dilution station further include：Respectively with from
The pressure reducing valve that control system is connected with water pressure gauge；
The pressure reducing valve is for reducing hydraulic parameters.
Further, conveyer belt lubricating system described in the utility model, the pipe-line system include：Pipeline, nozzle and
Valve；
The pipeline is dispersed throughout on conveyer belt, and is connect respectively with metering pump and nozzle, and the nozzle is connect with valve；
The pipeline is used to the lubricant solution that metering pump conveys being delivered to each section of nozzle；
The nozzle is used to equably spray the lubricant solution carrier bar of conveyer belt；
The valve is used to control the switch of the nozzle.
Further, conveyer belt lubricating system described in the utility model, the pipeline are stainless steel pipeline, the nozzle
For linear nozzle, the valve is needle-valve.
Further, conveyer belt lubricating system described in the utility model, the robot control system(RCS) include：PLC and solenoid valve；
The PLC is connect with solenoid valve, and the solenoid valve is connect with metering dilution station and pipe-line system respectively；
The PLC is used to send control command to solenoid valve；
The solenoid valve measures dilution station to control respectively for receiving the control command, and according to the control command
It is controlled with pipe-line system.
Compared with prior art, the conveyer belt lubricating system of the utility model, not only increases conveyer belt lubricating system
Lubricant effect improves work efficiency, moreover, the function of the zonal control of lubricating system, interval spray can be realized；Go forward side by side one
Step reduces the cost that user uses lubricant.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural schematic diagram of one of the utility model conveyer belt lubricating system of embodiment；
Fig. 2 is the structural representation at the metering dilution station of the conveyer belt lubricating system of another embodiment of the utility model
Figure；
Fig. 3 is the structural schematic diagram of the pipe-line system of the conveyer belt lubricating system of another embodiment of the utility model；
Fig. 4 is the structural schematic diagram of the robot control system(RCS) of the conveyer belt lubricating system of another embodiment of the utility model；
Fig. 5 is the structural schematic diagram of the conveyer belt lubricating system of another embodiment of the utility model.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
When the embodiments of the present invention are applied in the beverage delivery systems such as beer, in conveyer belt normal operation,
The concentrated lubricant of central pumping plant is carried out metering dilution, is transmitted on each section of nozzle by spreading all over the pipeline on conveyer belt,
It sprays on Chain plate evenly, plays the role of lubrication, cleaning, sterilization, to ensure that bottle is steady on the conveyor belt, normally passes
It send, bottle is made to be preferably minimized degree to the abrasion of liner to carrier bar, carrier bar.Below in conjunction with the accompanying drawings to the conveyer belt of the utility model
Lubricating system is described in detail.
As shown in FIG. 1, FIG. 1 is the structural representations of the conveyer belt lubricating system of one of the utility model embodiment
Figure, a kind of conveyer belt lubricating system may include：Metering dilution station 100, pipe-line system 200 and robot control system(RCS) 300；
Metering dilution station 100 is connect with pipe-line system 200, and the robot control system(RCS) 300 is stood with metering dilution respectively
100, pipe-line system 200 connects, and the pipe-line system 200 is connect with the jet pipe of each conveyer belt；
Metering dilution station 100, the lubricant for that will concentrate obtains lubricant by a certain percentage with water mixed diluting
Solution, and the lubricant solution is delivered to pipe-line system 200；
The pipe-line system 200, the jet pipe for being delivered to the lubricant solution on each conveyer belt, with to conveying
Spray lubrication agent solution on the carrier bar of band；
The robot control system(RCS) 300, for controlling 100 dilution lubricant of metering dilution station and the pipe-line system 200
Conveying and spray lubrication agent solution.
Compared with prior art, the conveyer belt lubricating system of the utility model, not only increases conveyer belt lubricating system
Lubricant effect improves work efficiency, moreover, realizing the function of the zonal control of lubricating system, interval spray；And further
Reduce the cost that user uses lubricant.
As shown in Fig. 2, Fig. 2 is the metering dilution station of the conveyer belt lubricating system of another embodiment of the utility model
Structural schematic diagram, conveyer belt lubricating system described in the utility model, metering dilution station 100 may include filter 101
With metering pump 102；
The filter 101 is connect with metering pump 102, and the metering pump 102 is connect with pipe-line system 200；
The filter 101 is delivered to metering pump 102 for being filtered to the water of injection；
Lubricant solution after dilution is delivered to by the metering pump 102 for lubricant to be diluted and mixed
Pipe-line system 200.
Conveyer belt lubricating system described in the utility model in one of the embodiments, metering dilution station 100 is also
May include：Booster pump 103 and water pressure gauge 104；
The booster pump 103 is connect with robot control system(RCS) 300, for increasing hydraulic parameters；
The water pressure gauge 104 is connect with booster pump 103, for showing hydraulic parameters.
Conveyer belt lubricating system described in the utility model in one of the embodiments, metering dilution station may be used also
To include：The pressure reducing valve 105 being connect respectively with robot control system(RCS) 300 and water pressure gauge 104；
The pressure reducing valve 105 is for reducing hydraulic parameters.
As shown in figure 3, Fig. 3 is the knot of the pipe-line system of the conveyer belt lubricating system of another embodiment of the utility model
Structure schematic diagram, conveyer belt lubricating system described in the utility model, the pipe-line system 200 include：Pipeline 201,202 and of nozzle
Valve 203；
The pipeline 201 is dispersed throughout on conveyer belt, and is connect respectively with metering pump 102 and nozzle 202, the nozzle 202
It is connect with valve 203；
The pipeline 201 is used to the lubricant solution that metering pump 102 conveys being delivered to each section of nozzle 202；
The nozzle 202 is used to equably spray the lubricant solution carrier bar of conveyer belt；
The valve 203 is used to control the switch of the nozzle 202.
Conveyer belt lubricating system described in the utility model in one of the embodiments, the pipeline 201 are stainless steel
Pipeline, the nozzle 202 are linear nozzle, and the valve 203 is needle-valve.
In practical applications, pipeline, nozzle and the valve that other materials or type can be used according to actual demand,
This is not repeated.
As shown in figure 4, Fig. 4 is the knot of the robot control system(RCS) of the conveyer belt lubricating system of another embodiment of the utility model
Structure schematic diagram, conveyer belt lubricating system described in the utility model, the robot control system(RCS) 300 include：PLC301 and solenoid valve
302；
The PLC301 is connect with solenoid valve 302, and the solenoid valve 302 dilutes station 100 and pipe-line system with metering respectively
200 connections；
The PLC301 is used to send control command to solenoid valve 302；
The solenoid valve 302 is used to receive the control command, and dilute to control metering respectively according to the control command
It releases station 100 and pipe-line system 200 is controlled.
Compared with prior art, the conveyer belt lubricating system of the utility model, not only increases conveyer belt lubricating system
Lubricant effect improves work efficiency, moreover, the function of the zonal control of lubricating system, interval spray can be realized；Go forward side by side one
Step reduces the cost that user uses lubricant.
As shown in figure 5, Fig. 5 is the structural schematic diagram of the conveyer belt lubricating system of another embodiment of the utility model,
In the present embodiment, in conveyer belt normal operation, water inlet passes sequentially through booster pump 103, filter 101 is delivered to metering pump 102,
The concentrated lubricant of a certain proportion of water and central pumping plant carries out metering dilution in metering pump 102, the lubrication after being diluted
Agent solution, lubricant solution are transmitted to by spreading all over the pipeline on conveyer belt on each section of nozzle under the control of solenoid valve 302,
On the Chain plate for spraying the conveyer belt of each lubrication terminal evenly, play the role of lubrication, cleaning, sterilization, to ensure beer
The bottles such as beverage are steady on the conveyor belt, normally transmit, and bottle is made to be preferably minimized journey to the abrasion of liner to carrier bar, carrier bar
Degree.The robot control system(RCS) 300 of the present embodiment uses independent PLC control modes, realizes that zonal control, interval are stopped, are spaced spray,
Be user as much as possible reduces cost using lubricant.This system is rationally distributed, aesthetic in appearance；Easy to operate, maintaining side
Just.
In practical application conveyer belt lubricating system described in the utility model, following steps may be used：
1, total inlet valve and booster pump are opened, it is ensured that stable water pressure is in 0.25Mpa between 0.4Mpa；
2, start chain board motor, allow PLC automatic running programs, control electromagnetic valve switch；
3, it is vented：It allows water to enter metering pump after the filter, is exhausted manually.
It should be noted that inlet valve should be opened for the first time slightly by using when metering pump, the gas at the top of metering pump is depressed
Button, release button when overflowing (rather than the air of " injection ") from exhaust button surrounding to continuous flow, slowly opens inlet valve
To the maximum value position of permission；When being mixed into air in changing bucket or pipette, should all be exhausted.
4, it measures and mixes：A certain proportion of lubricant solution is passed through into stainless steel tube by the dilution and mixing of metering pump
Road is transported to nozzle, and scale is fixed in the concentration of requirement.
5, whether the dilution lubricant that observation comes out from nozzle meets the requirements.
Pay attention to：When green run, due to carrier bar not yet break-in and the presence of a large amount of protection oil, need lubricant
Concentration is set in larger level.After running a period of time, then it is adjusted to normal use level.
In practical application conveyer belt lubricating system described in the utility model, need to the motor part in lubricating system
Care and maintenance is carried out, to improve service life.Specifically, following steps may be used, care and maintenance is carried out to this system：
1, the maintenance and protection of metering pump
1) when filling the solution that soluble products are prepared, it is proposed that periodically remove injection assembly part, carefully rushed with clear water
Wash clean；First silicon substrate lubricating grease is used to smear before re-assemblying, to ensure the sealing situation of metering pump.
2) entrance of air, solution is impure or seal failure can influence the intake function of pump；It should inspect periodically molten
Whether liquid sucking is normal；It whether intact inspects periodically filter screen, if filter screen ruptures, should change in time.
2, the care and maintenance of pipeline and nozzle
1) when replacing using different types of lubricant, detergent line is answered.
2) whether running check pipeline has leakage phenomenon.
3) nozzle should be inspected periodically, if having clogging, if should carry out dredging and clear when causing blockages in time
It washes.Cleaning performance suggestion to ensure system does comprehensive cleaning in every 20 days using my company's scavenger specially to system.
3, control section
PLC and solenoid valve etc. are control section main devices, they normal whether directly affects lubricant effect.Therefore it wants
Often whether observation automatic control component is normal.
Pay attention to：Forbid to wash by water to Electric Appliance Cabinet and solenoid valve.
4, the fault diagnosis of conveyer belt lubricating system
When having leakage between motor shell and metering dilution pumps, need to illustrate to exclude permeation difficulties referring to following.
In practical work process, in order to reach better lubricant effect and further decrease user using lubricant at
This, is referred to the parameter as follows to metering pump and is adjusted.
1, the parameter of dilution metering pump and adjusting
1) part running parameter
▼ real work range of flows：Maximum 2.5 cubes ms/h (550 I.gals/hour)；
It is minimum：10 ls/h (2 I.gals/hour)；
▼ operating pressures：0.3—5Pa；
40 DEG C of ▼ maximum temperatures, 4 DEG C of minimum temperature.
▼ 350u, 50 mesh filter screens；
▼ joint dimensions：3/4 " B.S.P. external screw threads
2) device overall dimensions and weight
▼ is always high：47cm (18.1/2) ▼ wide：16cm(61/4)
▼ diameters：13.5cm (51/2) ▼ weight：About 1.6kg
3) adjusting (important hints of dilution ratio：Do not use tool)
▼ adjustment must in the device without pressure in the case of carry out.
(closing total inlet valve) is supplied water in ▼ cut-outs；
▼ extracts the U-typed bolt on the pump housing bottom tops Xuan Tong：Left-right rotary rotates cylinder, makes required injection on graduated scale
The scale value alignment rotation cylinder upper edge of ratio；
There are 2 kinds of graduated scales on the ▼ pump housings to facilitate adjustment；
▼ U " type bolts are inserted into rotation cylinder；
▼ opens inlet valve.
2, the selection of lubricant
1) Main Basiss of lubricant are selected
The selection of lubricant is also critically important, it influence whether transport system, the service life of lubricating system and production cost and
All various aspects such as environment, the principal element to be considered has the following aspects when selection：
▼ forbids using meeting to the hurtful lubricant of equipment
The compatibility of ▼ packing materials
The material in ▼ chains road
The ingredient of ▼ packing materials
The requirement of ▼ sterilizations
▼ arranges the considerations of object
The condition of ▼ water
Bactericidal properties
▼ bactericidal properties can prevent conveyer belt and equipment near zone from generating mucus；
▼ bactericidal properties can reduce pollution of the bacterium in bagging area (this is even more important to sterile and half aseptic processing)；
▼ bactericidal properties can reduce the organic substance for bringing sterilization machine into；
▼ fatty amines have bactericidal properties, and common lubricant does not have.
Low frictional force and bottle inversion rate, it is meant that lubricant effect is more preferable, the longer life expectancy of carrier bar.Pass through lower Fig. 1 to Fig. 3 pairs
The comparison of four greasy property, foam tendency and bactericidal properties aspects, it can be found that：In terms of the processing of chain road, fatty amines it is comprehensive
It is best to close performance.
3, fatty amines product characteristic
▼ reduces friction, increases the service life
▼ cleans conveyer belt
Excellent cleaning performance：Bridge crossing plate abrasion is reduced to be more easy to maintain
▼ bactericidal properties：Eliminate mucus and stink
▼ effectively lubricates：Increase the safety of equipment, reduces the spread of germs in air
▼ is suitable for hard water：It eliminates nozzle to block, the softening requirement of water, does not generate the corrosion on floor
▼ costs：Low use concentration, intermittent entry,
4, environmental protection and cost control (these two aspects and used system have most direct relationship)
The requirement of ▼ processing changes according to the following：
● foul
● packed weight
● chain road speed
● the material in chain road
● special lubricating requirement (mixing)
● manner of packing (carton outer packing)
What ▼ can change in use is：
● the flow velocity of nozzle
● concentration
● usage time
The function that ▼ area control systems can reach zonal control, interval is stopped.
The system of ▼ customizations can eliminate waste, reach maximum effect with minimum cost.
5, performance and cost management
1) product design：It is set in a suitable concentration range.It is recommended that concentration is between 300-450 times.
2) region and separation：
● a variety of time zones
* case is unloaded to wash bottle area
* wash bottle is to filling area
* filling to sterilizing area
* sterilization extremely labeling area
* labeling extremely vanning area
3) spray punching：Each one, chain road nozzle.
6, mode is lubricated and is used using water lubrication and lubricant before automatic empty inspection machine, sky is examined with solving lubricant foam
The influence of machine.
Compared with prior art, the conveyer belt lubricating system of the utility model, not only increases conveyer belt lubricating system
Lubricant effect improves work efficiency, moreover, the function of the zonal control of conveyer belt lubricating system, interval spray can be realized；
And it further reduced the cost that user uses lubricant.
The foregoing description of the disclosed embodiments enables those skilled in the art to realize or use the utility model.
Various modifications to these embodiments will be apparent for a person skilled in the art, general original as defined herein
Reason can be realized in other embodiments without departing from the spirit or scope of the present utility model.Therefore, this practicality is new
Type is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase
Consistent widest range.
Claims (7)
1. a kind of conveyer belt lubricating system, which is characterized in that including：Metering dilution station, pipe-line system and robot control system(RCS)；
Metering dilution station is connect with pipe-line system, and the robot control system(RCS) is connect with metering dilution station, pipe-line system respectively, institute
Pipe-line system is stated to connect with the jet pipe of each conveyer belt；
Metering dilution station, the lubricant for that will concentrate obtain lubricant solution by a certain percentage with water mixed diluting, and
The lubricant solution is delivered to pipe-line system；
The pipe-line system, the jet pipe for being delivered to the lubricant solution on each conveyer belt, with to the chain of conveyer belt
Spray lubrication agent solution on plate；
The robot control system(RCS), for controlling metering dilution station dilution lubricant and pipe-line system conveying and spray lubrication
Agent solution.
2. conveyer belt lubricating system according to claim 1, it is characterised in that：Metering dilution station include filter with
Metering pump；
The filter is connect with metering pump, and the metering pump is connect with pipe-line system；
The filter is delivered to metering pump for being filtered to the water of injection；
Lubricant solution after dilution is delivered to pipeline system by the metering pump for lubricant to be diluted and mixed
System.
3. conveyer belt lubricating system according to claim 2, which is characterized in that metering dilution station further includes：Supercharging
Pump and water pressure gauge；
The booster pump is connect with robot control system(RCS), for increasing hydraulic parameters；
The water pressure gauge is connect with booster pump, for showing hydraulic parameters.
4. conveyer belt lubricating system according to claim 3, which is characterized in that metering dilution station further includes：Respectively
The pressure reducing valve being connect with robot control system(RCS) and water pressure gauge；
The pressure reducing valve is for reducing hydraulic parameters.
5. conveyer belt lubricating system according to claim 2, which is characterized in that the pipe-line system includes：Pipeline, nozzle
And valve；
The pipeline is dispersed throughout on conveyer belt, and is connect respectively with metering pump and nozzle, and the nozzle is connect with valve；
The pipeline is used to the lubricant solution that metering pump conveys being delivered to each section of nozzle；
The nozzle is used to equably spray the lubricant solution carrier bar of conveyer belt；
The valve is used to control the switch of the nozzle.
6. conveyer belt lubricating system according to claim 5, it is characterised in that：
The pipeline is stainless steel pipeline, and the nozzle is linear nozzle, and the valve is needle-valve.
7. conveyer belt lubricating system according to claim 1, which is characterized in that the robot control system(RCS) includes：PLC and electromagnetism
Valve；
The PLC is connect with solenoid valve, and the solenoid valve is connect with metering dilution station and pipe-line system respectively；
The PLC is used to send control command to solenoid valve；
The solenoid valve measures dilution station and pipe to control respectively for receiving the control command, and according to the control command
Road system is controlled.
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| CN201721632876.3U CN207827272U (en) | 2017-11-29 | 2017-11-29 | A kind of conveyer belt lubricating system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107777294A (en) * | 2017-11-29 | 2018-03-09 | 河南昊化黎明智能清洗科技有限公司 | A kind of conveyer belt lubricating system and its control method |
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107777294A (en) * | 2017-11-29 | 2018-03-09 | 河南昊化黎明智能清洗科技有限公司 | A kind of conveyer belt lubricating system and its control method |
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