CN109278384B - Heat-conducting sealing material for new energy battery pack and preparation method of heat-conducting sealing material - Google Patents
Heat-conducting sealing material for new energy battery pack and preparation method of heat-conducting sealing material Download PDFInfo
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- CN109278384B CN109278384B CN201810860160.1A CN201810860160A CN109278384B CN 109278384 B CN109278384 B CN 109278384B CN 201810860160 A CN201810860160 A CN 201810860160A CN 109278384 B CN109278384 B CN 109278384B
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- heat
- conducting
- sealing material
- battery pack
- new energy
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Abstract
The invention discloses a heat-conducting sealing material for a new energy battery pack and a preparation method thereof, which relate to the technical field of heat-conducting materials and are prepared by processing the following steps: coating a surface treating agent on one side surface of a surface dielectric layer material, and slowly and uniformly baking at 80-95 ℃ until the surface treating agent is completely dried; weighing a resin matrix, a heat-conducting filler and an auxiliary agent, mixing and stirring, adding a phase-change material after stirring is finished, and stirring to obtain a semi-finished product of the heat-conducting material; coating the semi-finished product of the heat conduction material on the surface of the surface medium layer material coated with the surface treatment agent, treating the heat conduction interface material by using a forming roller or a forming scraper, and slowly and uniformly curing at 125 ℃ to obtain a phase change heat conduction layer material; step S4: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the phase-change heat-conducting material, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
Description
Technical Field
The invention relates to the technical field of heat conduction materials, in particular to a heat conduction sealing material for a new energy battery pack and a preparation method thereof.
Background
The new energy electric automobile has become a mainstream trend for solving the problems of urban traffic, energy, environment and the like, and is also an important direction for the development of the automobile industry in the future. The safety of new energy vehicles is also receiving more and more attention. As the main power of new energy vehicles, the performance of power batteries is also paid more and more attention, the failure of a power battery is an important cause of safety problems, and most new energy vehicles have failures due to the power battery. When the battery is impacted by external force, overcharged, discharged and heat accumulated, the leakage of the battery can occur; local short circuit, insulation damage and the like, and major accidents occur.
The heat-conducting silica gel is an important material of a new energy power automobile, has excellent performance, can meet the requirements of shock resistance, water resistance, flame retardance and heat conduction of the power battery, can meet the use requirements of the automobile under different climatic conditions, and can improve the safety of the power battery.
However, the existing heat-conducting silica gel as a single shockproof, waterproof, flame-retardant and heat-conducting material has many disadvantages, such as poor puncture resistance, limited heat-conducting property, and poor bumping resistance, and is difficult to adapt to complex and variable driving road conditions.
Prior art 1: CN 104178042B discloses a solar cell module sealing adhesive film, which comprises the following components in parts by mass: an olefin polymer 100; 5-30 parts of heat-conducting filler; 0.05-2% of an anti-aging agent; 1-20 parts of adhesion promoting polymer; wherein the olefin polymer consists of a first olefin polymer and a second olefin polymer, the first olefin polymer has a glass transition temperature range of-59 ℃ to-32 ℃ and a melting peak range of 42 ℃ to 100 ℃ which are measured by DSC; the second olefin polymer has a melting peak range of 111-130 ℃ measured by DSC, and a melt flow rate range of 0.5-5 g/10min measured at 190 ℃ under the condition of 2.16 kg; the mass ratio of the first olefin polymer to the second olefin polymer is 65:35 to 90: 10.
The adhesive film of the invention can not permeate into the transparent adhesive film at the glass side, is safe and reliable, has obvious heat conduction effect, can reduce the working temperature of the assembly, improves the photoelectric conversion efficiency of the assembly when the assembly continuously works, and has simple manufacturing process and convenient use.
Furthermore, prior art 2: CN 105368052A discloses the technical field of heat conduction materials, in particular to a composite heat conduction silica gel gasket and a preparation method thereof, which are prepared by compounding the following components in parts by weight and then covering a PI film for pressing: 100 parts of methyl silicone oil, 15-30 parts of vinyl silicone oil, 1-5 parts of hydrogen-containing silicone oil, 0.1-0.3 part of catalyst, 0.02-0.05 part of inhibitor and 300-500 parts of flame-retardant aluminum hydroxide. Compared with the prior art, the invention can be as thin as 0.1mm in thickness, and still has excellent insulating and flame retardant properties.
The technical scheme has the advantages that: the polyimide film (PI film) has excellent insulation, puncture resistance and flame retardant property, and the PI film compounded on the surface of the thin heat-conducting silica gel gasket can improve the insulation and flame retardant property of the gasket.
In order to improve the performances of the existing new energy battery pack such as heat dissipation performance, shock resistance, water resistance, flame retardance and puncture resistance, and adaptability to various complex working conditions, and adapt to the good development momentum of modern new energy electric vehicles, it is necessary to design an excellent heat-conducting sealing material to promote the technical development of new energy.
Disclosure of Invention
The design purpose of the invention is as follows: in order to solve the problems of poor sealing performance, potential safety hazard of extremely strong battery liquid corrosivity, easiness in puncture, low heat conductivity and the like of the existing heat-conducting sealing material for the new-energy battery pack, and supplement the technical scheme of the existing heat-conducting sealing material for preparation and production, a new-energy battery pack heat-conducting sealing material is developed and provided, the product structure of the traditional battery pack heat-conducting sealing material is changed, and the new-energy battery pack heat-conducting sealing material has good heat conductivity, shock absorption, impact puncture resistance and sealing performance.
In order to realize the purpose, the heat-conducting sealing material is prepared by taking a high-quality polyimide film (PI film) as a base material, smelting and rolling a heat-conducting silica gel gasket on one surface, attaching a silica gel skin on the other surface, rolling and integrally forming, and the invention provides the following technical scheme:
the utility model provides a new forms of energy group battery heat conduction sealing material, includes by heat conduction silica gel layer, substrate and phase transition heat-conducting layer integrated into one piece's sealing material, heat conduction silica gel layer is prepared by the following raw materials by weight:
preferably, the cross-linking agent is hydrogen-containing organopolysiloxane, preferably methyl hydrogen-containing silicone oil, which has at least two silicon hydrogen bonds in the molecule, and the positions of the silicon hydrogen bonds can be side groups or can be positioned on the molecular terminal and the side chain simultaneously, preferably positioned on the side chain. The crosslinking agent preferably has a hydrogen content of 0.01 to 0.3% by mass and a viscosity at 25 ℃ of 30 to 1500 mPas, more preferably 50 to 900 mPas.
Preferably, the heat conducting filler is selected from at least one of micron-sized inorganic nitride powder, micron-sized inorganic oxide powder and micron-sized elemental metal powder, and is preferably one or a mixture of more than two of aluminum oxide, zinc oxide, boron nitride, aluminum nitride, silicon nitride and aluminum powder.
The substrate is preferably a polyimide film (PI film), and a plurality of uniform composite holes are formed in the surface of the substrate.
The phase-change heat conduction layer is processed according to the following steps:
step S1: coating the surface treating agent on one side surface of the surface medium layer material, wherein the coating thickness is 0.03-0.08 mm, and slowly and uniformly baking at 80-95 ℃ for 12-20 minutes until the surface treating agent is completely dried;
step S2: weighing 120-150 parts by weight of a resin matrix, 250-450 parts by weight of a heat-conducting filler and an auxiliary agent with the weight of 2% -5% of the weight of the heat-conducting filler, mixing and stirring, adding 40-80 parts by weight of a phase-change material into the mixture after stirring is finished, and stirring to obtain a semi-finished product of the heat-conducting material;
step S3: coating the semi-finished product of the heat conduction material obtained in the step S2 on the surface of the surface medium layer material treated in the step S1 coated with the surface treatment agent, treating the heat conduction interface material by using a forming roller or a forming scraper with required thickness (0.08-0.12 mm), and slowly and uniformly curing at 125 ℃ for 8-15 minutes to obtain a phase change heat conduction layer material;
as a preparation and forming process of the heat-conducting sealing material of the new energy battery pack, the step S4 is performed: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the newly prepared phase-change heat-conducting layer, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
Preferably, in step S1, the surface dielectric layer material is one of 101 fiberglass cloth, 106 fiberglass cloth and 1080 fiberglass cloth.
Further, in step S2, the stirring process conditions are: and (4) defoaming for 45-60 minutes in vacuum at the vacuum degree of-0.1 MPa.
Preferably, the resin matrix is one or more of epoxy resin, bismaleimide, polyimide, cyanate ester and polyarylacetylene.
Preferably, the auxiliary agent comprises one or a mixture of more of a silane coupling agent, an aluminate coupling agent, a silane cross-linking agent and a defoaming agent.
Further, the phase change material is a mixture prepared from paraffin and high-density polyethylene according to a weight ratio of 1: 5-5: 1.
Preferably, the surface treatment agent comprises one or a mixture of several of dimethyl silicone oil, acetone, toluene, natural rubber, butyl rubber and silicone rubber and is used for enhancing the adhesion of the surface dielectric layer material and the semi-finished product of the silica gel gasket.
The qualified ultrathin phase change heat conduction interface material is prepared, and the product performance parameters are as follows:
the invention has the following beneficial effects:
1. the heat-conducting sealing material for the new energy battery pack has inherent performance of a heat-conducting interface material, has strong mechanical strength and insulating property, and can be applied to the fields of heat-conducting interface materials, heat dissipation and storage of electronic components, medical instruments, protective clothing and the like;
2. the heat-conducting sealing material for the new energy battery pack takes the effects of strengthening structural strength and preventing puncture by taking the PI film as the intermediate layer, effectively protects the structure of the battery pack, and ensures the use safety and reliability;
3. the three-layer material integrated new energy battery pack heat-conducting sealing material is formed by placing the phase-change material on the innermost layer, so that the phase-change material has sufficient capacity to transfer electrochemical reaction heat generated by the battery pack, the use safety of the battery pack is guaranteed, and the corrosion resistance of the battery pack is enhanced.
Drawings
FIG. 1 is a schematic cross-sectional view of a heat conductive sealing material for a new energy battery pack according to the present invention;
FIG. 2 is a diagram illustrating a state of use of the heat conductive sealing material for a new energy battery pack according to the present invention;
the battery pack comprises a battery pack, a heat conduction silica gel layer, a base material, a composite hole, a phase change heat conduction layer and a phase change heat conduction layer, wherein the battery pack comprises 1-a heat conduction silica gel layer, 2-a base material, 21-a composite hole, 3-a phase change heat conduction layer and 4-a battery pack.
Detailed Description
The technical solution of the present invention will be clearly and completely described in the following embodiments.
Example 1:
this embodiment 1 provides a new forms of energy group battery heat conduction sealing material, includes by heat conduction silica gel layer, substrate and phase transition heat-conducting layer integrated into one piece's sealing material, heat conduction silica gel layer is prepared by the following raw materials by weight:
further, the crosslinking agent is a hydrogen-containing organopolysiloxane, preferably methyl hydrogen-containing silicone oil, having a hydrogen content of 0.2% by mass and a viscosity of 800 mPas at 25 ℃.
Further, the heat conducting filler is selected from a mixture of micron-grade aluminum oxide and zinc oxide.
The substrate is preferably a polyimide film (PI film), and a plurality of uniform composite holes are formed in the surface of the substrate.
The preparation process comprises the following steps:
step S1: coating the surface treating agent on one side surface of the surface medium layer material, wherein the coating thickness is 0.03-0.08 mm, and slowly and uniformly baking for 12 minutes at 80-95 ℃ until the surface treating agent is completely dried;
step S2: weighing 120 parts by weight of resin matrix, 250 parts by weight of heat-conducting filler and 2% by weight of auxiliary agent, mixing and stirring, adding 40 parts by weight of phase-change material into the mixture after stirring is finished, and stirring to obtain a semi-finished product of heat-conducting material;
step S3: coating the semi-finished product of the heat conduction material obtained in the step S2 on the surface of the surface medium layer material coated with the surface treatment agent treated in the step S1, treating the heat conduction interface material by using a forming roller or a forming scraper with required thickness (0.08-0.12 mm), and slowly and uniformly curing for 8 minutes at 125 ℃ to obtain the phase change heat conduction layer material;
as a preparation and forming process of the heat-conducting sealing material of the new energy battery pack, the step S4 is implemented: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the just-finished phase-change heat-conducting layer, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
Example 2:
this embodiment 1 provides a new forms of energy group battery heat conduction sealing material, includes by heat conduction silica gel layer, substrate and phase transition heat-conducting layer integrated into one piece's sealing material, heat conduction silica gel layer is prepared by the following raw materials by weight:
further, the crosslinking agent is a hydrogen-containing organopolysiloxane, preferably methyl hydrogen-containing silicone oil, having a hydrogen content of 0.25% by mass and a viscosity of 500 mPas at 25 ℃.
Further, the thermally conductive filler is selected from a mixture of micron-sized boron nitride, aluminum nitride, and silicon nitride.
The substrate is preferably a polyimide film (PI film), and a plurality of uniform composite holes are formed in the surface of the substrate.
The preparation process comprises the following steps:
step S1: coating the surface treating agent on one side surface of the surface medium layer material, wherein the coating thickness is 0.03-0.08 mm, and slowly and uniformly baking for 18 minutes at 80-95 ℃ until the surface treating agent is completely dried;
step S2: weighing 140 parts by weight of resin matrix, 280 parts by weight of heat-conducting filler and 4% by weight of auxiliary agent, mixing and stirring, adding 60 parts by weight of phase-change material into the mixture after stirring is finished, and stirring to obtain a semi-finished product of heat-conducting material;
step S3: coating the semi-finished product of the heat conduction material obtained in the step S2 on the surface of the surface medium layer material treated in the step S1, which is coated with the surface treatment agent, treating the heat conduction interface material by using a forming roller or a forming scraper with the required thickness (0.08-0.12 mm), and slowly and uniformly curing for 12 minutes at 125 ℃ to obtain a phase change heat conduction layer material;
as a preparation and forming process of the heat-conducting sealing material of the new energy battery pack, the step S4 is implemented: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the just-finished phase-change heat-conducting layer, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
Example 3:
this embodiment 1 provides a new forms of energy group battery heat conduction sealing material, includes by heat conduction silica gel layer, substrate and phase transition heat-conducting layer integrated into one piece's sealing material, heat conduction silica gel layer is prepared by the following raw materials by weight:
further, the crosslinking agent is a hydrogen-containing organopolysiloxane, preferably methyl hydrogen-containing silicone oil, having a hydrogen content of 0.3% by mass and a viscosity of 800 mPas at 25 ℃.
Further, the thermally conductive filler is selected from a mixture of micron-sized aluminum nitride, silicon nitride, and aluminum powder.
The substrate is preferably a polyimide film (PI film), and a plurality of uniform composite holes are formed in the surface of the substrate.
The preparation process comprises the following steps:
step S1: coating the surface treating agent on one side surface of the surface medium layer material, wherein the coating thickness is 0.03-0.08 mm, and slowly and uniformly baking at 80-95 ℃ for 12-20 minutes until the surface treating agent is completely dried;
step S2: weighing 140 parts by weight of resin matrix, 350 parts by weight of heat-conducting filler and 5% by weight of auxiliary agent, mixing and stirring, adding 80 parts by weight of phase-change material into the mixture after stirring is finished, and stirring to obtain a semi-finished product of heat-conducting material;
step S3: coating the semi-finished product of the heat conduction material obtained in the step S2 on the surface of the surface medium layer material treated in the step S1, which is coated with the surface treatment agent, treating the heat conduction interface material by using a forming roller or a forming scraper with the required thickness (0.08-0.12 mm), and slowly and uniformly curing for 15 minutes at 125 ℃ to obtain a phase change heat conduction layer material;
as a preparation and forming process of the heat-conducting sealing material of the new energy battery pack, the step S4 is implemented: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the just-finished phase-change heat-conducting layer, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
Comparative example 1:
this comparative example was selected from example 1 of prior art 1:
65 parts by mass of an ethylene octene copolymer (AGE 8130 in Dow chemical, glass transition temperature-59 ℃ C., melting peak temperature 50 ℃ C.), 35 parts by mass of an ethylene- α -olefin block copolymer (INFUSE 9000 in Dow chemical, melting peak temperature 120 ℃ C., melt flow rate of 0.5g/10min as measured under 2.16kg at 190 ℃ C.), 5 parts by mass of a silane coupling agent having an average particle diameter of 40nm, peroxide-modified zinc oxide, 1 part by mass of silane-grafted LDPE (SX 522A: CM401 from AEI Compounds Co., Ltd.), and 0.1 part by mass of an antiaging agent [ containing 0.05 part by mass of 2, 2' -dihydroxy-4-methoxybenzophenone as an ultraviolet light absorber, 0.03 part by mass of Lowilite-62 as a light stabilizer, and 0.02 part by mass of tris (2, 4-di-t-butylphenyl) phosphite as an antioxidant ], and adding the uniformly mixed materials into a melt extrusion casting machine for extrusion, and carrying out casting, cooling, traction and curling on the extrudate to obtain the solar cell module sealing adhesive film with the film thickness of 0.6 mm.
Combining the above embodiments and comparative examples, the product prepared by the method is tested by the test method described in the summary of the invention to obtain the following performance parameter table:
parameter(s) | Example 1 | Example 2 | Example 3 | Comparative example 1 | Unit of |
Coefficient of thermal conductivity | 52.6 | 55.6 | 57.9 | 18.3 | W/m*k |
Temperature range | -48~204 | -59~+189 | -47~+214 | -56~+204 | ℃ |
Thermal resistance | 0.448 | 0.446 | 0.445 | 0.532 | ℃/W |
Enthalpy of phase change | 209 | 201 | 198 | - | J/g |
Tensile strength | 84 | 85 | 82 | 11 | MPa |
Hardness of outer surface | 32 | 30 | 28 | 16 | MPa |
The statistical data show that: compared with the sealing adhesive film of the solar cell module in the prior art, the heat-conducting sealing material of the new energy battery pack has the advantages that various performances are greatly improved, and the phase change enthalpy is improved in a crossing manner;
this new forms of energy group battery heat conduction sealing material plays additional strengthening intensity and prevents the effect of puncture as the intermediate level with the help of the PI membrane, has effectively protected the structure of group battery, has ensured safety in utilization and reliability, and three-layer material integrated into one piece's new forms of energy group battery heat conduction sealing material places phase change material in the inlayer, has abundant ability to say that the electrochemical reaction heat transfer that the group battery produced goes out, the safety in utilization of guarantee group battery, strengthens its corrosion resisting property.
The embodiments of the present invention have been described in detail, but the present invention is not limited to the above embodiments, and various changes, modifications, substitutions and alterations can be made without departing from the spirit of the invention within the knowledge of those skilled in the art, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims (11)
1. The utility model provides a new forms of energy group battery heat conduction sealing material, includes by heat conduction silica gel layer, substrate and phase transition heat-conducting layer integrated into one piece's sealing material, its characterized in that: the heat-conducting silica gel layer is prepared from the following raw materials in parts by weight:
the base material is a polyimide film, and a plurality of uniform composite holes are formed in the surface of the base material;
the phase change heat conduction layer is in direct contact with the new energy battery pack.
2. The heat-conducting sealing material for the new energy battery pack according to claim 1, wherein: the cross-linking agent is hydrogen-containing organopolysiloxane, the molecule of which has at least two silicon-hydrogen bonds, and the positions of the silicon-hydrogen bonds are side groups or are positioned on the molecular terminal and the side chain simultaneously; the cross-linking agent contains 0.01-0.3% of hydrogen by mass, and has a viscosity of 30-1500 mPas at 25 ℃.
3. The heat-conducting sealing material for the new energy battery pack according to claim 2, wherein: the viscosity of the crosslinking agent at 25 ℃ is 50-900 mPas.
4. The heat-conducting sealing material for the new energy battery pack according to claim 1, wherein: the heat-conducting filler is at least one selected from micron-sized inorganic nitride powder, micron-sized inorganic oxide powder and micron-sized metal simple substance powder, and is one or a mixture of more than two of aluminum oxide, zinc oxide, boron nitride, aluminum nitride, silicon nitride and aluminum powder.
5. The heat-conducting sealing material for the new energy battery pack according to claim 1, wherein: the phase-change heat conduction layer is processed according to the following steps: step S1: coating the surface treating agent on one side surface of the surface medium layer material, wherein the coating thickness is 0.03-0.08 mm, and slowly and uniformly baking at 80-95 ℃ for 12-20 minutes until the surface treating agent is completely dried; step S2: weighing 120-150 parts by weight of a resin matrix, 250-450 parts by weight of a heat-conducting filler and an auxiliary agent with the weight of 2% -5% of the weight of the heat-conducting filler, mixing and stirring, adding 40-80 parts by weight of a phase-change material into the mixture after stirring is finished, and stirring to obtain a semi-finished product of the heat-conducting material; step S3: and (4) coating the semi-finished product of the heat conduction material obtained in the step (S2) on the surface of the surface medium layer material coated with the surface treatment agent treated in the step (S1), treating the heat conduction interface material by using a forming roller or a forming scraper with the required thickness of 0.08-0.12 mm, and slowly and uniformly curing at 125 ℃ for 8-15 minutes to obtain the phase change heat conduction layer material.
6. The heat-conducting sealing material for the new energy battery pack according to claim 5, wherein: in step S1, the surface dielectric layer material is one of 101 fiberglass cloth, 106 fiberglass cloth and 1080 fiberglass cloth.
7. The heat-conducting sealing material for the new energy battery pack according to claim 5, wherein: in step S2, the stirring process conditions are: and (4) defoaming for 45-60 minutes in vacuum at the vacuum degree of-0.1 MPa.
8. The heat-conducting sealing material for the new energy battery pack according to claim 5, wherein: the resin matrix is one or a mixture of epoxy resin, bismaleimide, polyimide, cyanate ester and polyarylacetylene.
9. The heat-conducting sealing material for the new energy battery pack according to claim 5, wherein: the auxiliary agent comprises one or a mixture of more of a silane coupling agent, an aluminate coupling agent, a silane cross-linking agent and a defoaming agent; the phase-change material is a mixture prepared from paraffin and high-density polyethylene according to a weight ratio of 1: 5-5: 1.
10. The heat-conducting sealing material for the new energy battery pack according to claim 5, wherein: the surface treating agent comprises one or a mixture of several of dimethyl silicone oil, acetone, toluene, natural rubber, butyl rubber and silicon rubber and is used for enhancing the adhesion of the surface dielectric layer material and the semi-finished product of the silica gel gasket.
11. The heat-conducting sealing material for the new energy battery pack as claimed in claim 5, which is prepared by processing the following steps: the steps S4 are carried out immediately after the steps S1, S2, S3 of claim 5 are included: and keeping the temperature at 120 +/-10 ℃, integrally calendering and molding the prepared heat-conducting silica gel layer, the prepared base material and the newly prepared phase-change heat-conducting layer, and keeping pressure and air cooling to prepare the heat-conducting sealing material for the new energy battery pack.
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CN113635639A (en) * | 2021-08-13 | 2021-11-12 | 东莞市兆科电子材料科技有限公司 | Multilayer structure heat conduction gasket and preparation method thereof |
CN114854208A (en) * | 2022-04-26 | 2022-08-05 | 苏州阳池科技有限公司 | Heat-conducting silica gel gasket composite material and preparation method thereof |
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CN103409116B (en) * | 2013-07-30 | 2015-07-22 | 深圳德邦界面材料有限公司 | Insulating enhanced heat conduction interface material and preparation method thereof |
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