CN109278301A - A kind of plastic tube body welds the processing method and its realization device of plastic part with holes - Google Patents
A kind of plastic tube body welds the processing method and its realization device of plastic part with holes Download PDFInfo
- Publication number
- CN109278301A CN109278301A CN201811288880.1A CN201811288880A CN109278301A CN 109278301 A CN109278301 A CN 109278301A CN 201811288880 A CN201811288880 A CN 201811288880A CN 109278301 A CN109278301 A CN 109278301A
- Authority
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- China
- Prior art keywords
- tube body
- heating device
- plastic part
- plastic tube
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 135
- 239000004033 plastic Substances 0.000 title claims abstract description 135
- 238000003672 processing method Methods 0.000 title claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 114
- 238000003466 welding Methods 0.000 claims abstract description 58
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
Abstract
The invention discloses processing methods and its realization device that a kind of plastic tube body welds plastic part with holes, include the following steps: S1: clamping plastic tube body and perforated plastic part respectively；S2: heating device is moved to the welding surface position of plastic tube body and perforated plastic part, and welding surface is heated, welding surface is heated to plastic molting state；Wherein, heating device includes infrared heating device and hot plate heating device, and infrared heating device is for heating the perforated plastic part, and hot plate heating device is for heating the plastic tube body；S3: recalling heating device, and the fixture for clamping plastic tube body and perforated plastic part carries out molding campaign；S4: pressure maintaining is cooling.In the present invention, when plastic tube body welds plastic part with holes, change traditional simple use hot plate heating welding or infrared heating welding, and it selects to use perforated plastic part infrared heating, plastic tube body is heated using hot plate, it not only can guarantee weld strength, equally can guarantee sealing performance at welding position.
Description
Technical field
The present invention relates to automotive plastic parts welding technology fields, weld perforated plastic more particularly to a kind of plastic tube body
The processing method and its realization device of part.
Background technique
There are many automotive plastic parts welding methods, including hot plate heating welding, infrared heating welding, vibration friction welding (FW)
It connects, ultrasonic bonding etc., wherein being most widely used with infrared heating welding and hot plate heating welding method.
Infrared heating welding method refers to being heated to-be-welded pieces with RF transmitter, passes through a level pressure later
Power, time carry out contact pressure maintaining welding, and process can be divided into: the 1. clamping of weldment → 2. with two weldering of infrared heating block heating
The heating element of fitting surface to be welded (infrared heating block is not contacted with to-be-welded pieces surface) → 3. removes → 4. fixture up and down
Molding → 5. weldment fixture is opened → is 6. welded and is completed., difference similar with infrared heating welding method is welded in hot plate heating
For the heating method of to-be-welded pieces.Infrared heating welding is higher to welding surface appearance requirement suitable for product, and welding surface is close
Seal the Product jointing under more demanding equal requirements.Wherein to-be-welded pieces thickness is needed more than 3mm, and otherwise to-be-welded pieces can be due to red
The thermal break-through effect of outer line heat source is whole to soften, and when molding after the completion of heating, can not provide corresponding support force, and then influence weldering
Connect effect.
Hot plate heating welding then needs hot plate to be bonded with to-be-welded pieces surface, and heat conduction is only limited to contact surface, and heat is not
Too fast material deep layer can be penetrated into, but the plastics after thawing can be extruded into contact surface surrounding by hot plate, welding when causing molding
Face contact can be insufficient, and leading to sealing effect not is fine situation, so hot plate welding connection is only applicable to seal welding surface
It is of less demanding, and the part that welding surface appearance requirement is not high, generally thin walled shell or tube body.
The welding that can be often related between plastic tube body and perforated plastic part in automotive plastic parts welding, it is desirable that perforated plastic
It is connected to inside part and plastic tube body, welding position seal request is higher.In the prior art, between plastic tube body and perforated plastic part
Welding otherwise using hot plate heating welding or using infrared heating weld.Inventor in practice, it has been found that plastic tube body with
It when being welded between perforated plastic part, is welded if heated only with hot plate, perforated plastic part and plastic tube body welding bar (plastics
Boss on part is bonded after heating and melting) it can be because hot plate contact is squeezed away after melting should go out molten plastic, after causing molding
Sealing performance is insufficient；If welded only with infrared heating, plastic tube body can cause pipeline to collapse because infrared heat source radiates,
And then holding power can not be provided in molding, cause welding performance insufficient.
In conclusion at present we there are no a kind of welding methods to be suitable for plastic tube body and perforated plastic part for welding
Sealing performance afterwards, pull-off performance, the more demanding situation such as aesthetic measure after welding.
Summary of the invention
In order to make up the defect of prior art, the present invention provides a kind of processing method that plastic tube body welds plastic part with holes
And its realization device, intensity and sealing performance after making welding can meet requirement.
The technical problems to be solved by the invention are achieved by the following technical programs:
A kind of processing method that plastic tube body welds plastic part with holes, includes the following steps:
S1: plastic tube body and perforated plastic part are clamped respectively；
S2: heating device is moved to the welding surface position of plastic tube body and perforated plastic part, and welding surface is heated, will be welded
Face is heated to plastic molting state；Wherein, the heating device includes infrared heating device and hot plate heating device, described infrared
Heating device is for heating the perforated plastic part, and the hot plate heating device is for heating the plastic tube body；
S3: recalling heating device, and the fixture for clamping plastic tube body and perforated plastic part carries out molding campaign；
S4: pressure maintaining is cooling.
Inventor has found by numerous studies, is process since perforated plastic part is generally injection molding manner, and general material
Material strip glass, intensity is higher, and welding face thickness is thicker, and infrared heat source radiation not will cause its welding surface and collapse or molten plastic
The case where being all squeezed away can heat modeling with holes so the heating method of perforated plastic part is infrared heating in the present invention in this way
Materials and parts equally can also retain the welding bar of plastic part with holes.Since the material of plastic tube body is softer, added using infrared heat source
It will cause pipeline when hot to collapse, so the heating method of plastic tube body is heated using hot plate in the present invention, such plastic tube body exists
Welding surface and hot plate contact position are that surface is melted when heating, and tube wall is also equipped with certain rigidity, would not be collapsed in molding.
In the present invention, when plastic tube body welds plastic part with holes, changes traditional simple heat using hot plate and weld
Or infrared heating welding, and select to use perforated plastic part infrared heating, plastic tube body is heated using hot plate, by above-mentioned
It improves, not only can guarantee weld strength, equally can guarantee sealing performance at welding position.
In the present invention, by setting hot plate temperature and infrared heat source temperature, make its heating in same time to weldment
Effect reaches unanimity, and those skilled in the art can set according to actual needs.
A kind of device realized above-described plastic tube body and weld the processing method of plastic part with holes, comprising:
Stationary fixture is used for fixed plastics tube body and perforated plastic part；
Infrared heating device is set between stationary fixture, for heating the welding surface of the perforated plastic part；
Hot plate heating device, is set between stationary fixture, for heating the welding surface of the plastic tube body.
Further, the stationary fixture includes for clamping the upper mold of plastic part with holes, set on lower part of upper die for pressing from both sides
The lower die of plastic tube body is held, the upper mold driving dress for driving upper mold vertically to move back and forth is fixed in the upper mold
It sets, the lower die driving device for driving lower die vertically to move back and forth is fixed in the lower die.
Further, further include heater driver, be fixed on the infrared heating device and hot plate heating device, use
It is moved back and forth in the horizontal direction in the driving infrared heating device and hot plate heating device.
In the present invention, infrared heating device and hot plate heating device are driven in the horizontal direction simultaneously using heater driver
It moves back and forth, by the technological parameter of Reasonable Regulation And Control infrared heating device and hot plate heating device, so that right in the same time
The heating effect of perforated plastic part and plastic tube body reaches unanimity, so that simple to operate.
It further, further include controller, the stationary fixture, infrared heating device, hot plate heating device and heating are driven
Dynamic device is electrically connected with the controller.
The invention has the following beneficial effects:
In the present invention, when plastic tube body welds plastic part with holes, traditional simple use hot plate heating welding or red is changed
Additional thermal weld, and select to use perforated plastic part infrared heating, plastic tube body is heated using hot plate, is changed by above-mentioned
Into not only can guarantee weld strength, equally can guarantee sealing performance at welding position.
The good product consistency of welding processing of the invention, high production efficiency is easy to operate, saves manpower.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
In figure: 1, upper mold, 2, infrared heating device, 3, hot plate heating device, 4, lower die, 5, plastic tube body.
Specific embodiment
The present invention will now be described in detail with reference to examples, and the examples are only preferred embodiments of the present invention,
It is not limitation of the invention.
Embodiment 1
A kind of processing method that plastic tube body welds plastic part with holes, includes the following steps:
S1: plastic tube body and perforated plastic part are clamped respectively；
S2: heating device is moved to the welding surface position of plastic tube body and perforated plastic part, and welding surface is heated, will be welded
Face is heated to plastic molting state；Wherein, the heating device includes infrared heating device and hot plate heating device, described infrared
Heating device is for heating the perforated plastic part, and the hot plate heating device is for heating the plastic tube body；
S3: recalling heating device, and the fixture for clamping plastic tube body and perforated plastic part carries out molding campaign；
S4: pressure maintaining is cooling.
Embodiment 2
A kind of device realized plastic tube body described in embodiment 1 and weld the processing method of plastic part with holes, comprising:
Stationary fixture is used for fixed plastics tube body and perforated plastic part；
Infrared heating device is set between stationary fixture, for heating the welding surface of the perforated plastic part；
Hot plate heating device, is set between stationary fixture, for heating the welding surface of the plastic tube body；
Heater driver is fixed on the infrared heating device and hot plate heating device, for driving the infrared heating
Device and hot plate heating device move back and forth in the horizontal direction；
Controller, the stationary fixture, infrared heating device, hot plate heating device and heater driver with the controller
Electrical connection.
Wherein, the stationary fixture includes for clamping the upper mold of plastic part with holes, being set to lower part of upper die for clamping modeling
The lower die of expects pipe body is fixed with the upper mold driving device for driving upper mold vertically to move back and forth, institute in the upper mold
State the lower die driving device being fixed in lower die for driving lower die vertically to move back and forth.
Specific work process is as follows: (1) perforated plastic part being fixed in upper mold, plastic tube body is fixed in lower die；
(2) heater driver driving infrared heating device and hot plate heating device move to the welding of plastic tube body and perforated plastic part
Face position；(3) the perforated plastic part in upper mold driving device driving upper mold moves vertically down, so that perforated plastic part
Downwardly against near-infrared heating device；Plastic tube body in the lower die of lower die driving device driving simultaneously vertically moves upwards,
So that plastic tube body abuts up near-thermal heating apparatus；(4) certain time is heated；(5) in upper mold driving device driving upper mold
Perforated plastic part vertically moves upwards a distance, while the plastic tube body in lower die driving device driving lower die is along vertical
Histogram is to a distance is moved downward, to retract one section of safe distance of evacuation to heating device；(6) heater driver driving is red
External heating device and hot plate heating device move to the region other than the welding surface position of plastic tube body and perforated plastic part, make to add
Thermal is recalled；(7) the perforated plastic part in upper mold driving device driving upper mold moves vertically down, while lower die is driven
Plastic tube body in dynamic device driving lower die vertically moves upwards, so that perforated plastic part and plastic tube body contact are closed
Mould；(8) pressure maintaining is cooled down for a period of time.
It should be noted that the operation of above-mentioned each mechanism is to carry out under the control of the controller.
It should be noted that the infrared heating device, hot plate heating device, controller, upper die and lower die, upper mold drive
Device, lower die driving device, heater driver can be implemented by using the prior art, and be easy to be selected according to actual needs, this
It is conventional means for those skilled in the art, this will not be detailed here.
It should be noted that heretofore described plastic tube body welding plastic part with holes can be and weld on plastic tube body
Valve base is welded on ozzle or plastic tube body, but not limited to this.
Embodiments of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but can not
Therefore limitations on the scope of the patent of the present invention are interpreted as, as long as skill obtained in the form of equivalent substitutions or equivalent transformations
Art scheme should all be fallen within the scope and spirit of the invention.
Claims (5)
1. the processing method that a kind of plastic tube body welds plastic part with holes, includes the following steps:
S1: plastic tube body and perforated plastic part are clamped respectively；
S2: heating device is moved to the welding surface position of plastic tube body and perforated plastic part, and welding surface is heated, will be welded
Face is heated to plastic molting state；Wherein, the heating device includes infrared heating device and hot plate heating device, described infrared
Heating device is for heating the perforated plastic part, and the hot plate heating device is for heating the plastic tube body；
S3: recalling heating device, and the fixture for clamping plastic tube body and perforated plastic part carries out molding campaign；
S4: pressure maintaining is cooling.
2. a kind of device realized plastic tube body described in claim 1 and weld the processing method of plastic part with holes, comprising:
Stationary fixture is used for fixed plastics tube body and perforated plastic part；
Infrared heating device is set between stationary fixture, for heating the welding surface of the perforated plastic part；
Hot plate heating device, is set between stationary fixture, for heating the welding surface of the plastic tube body.
3. device as claimed in claim 2, which is characterized in that the stationary fixture includes for clamping plastic part with holes
Mould is used to clamp the lower die of plastic tube body set on lower part of upper die, is fixed in the upper mold for driving upper mold vertically
The upper mold driving device of reciprocating motion is fixed with the lower die for driving lower die vertically to move back and forth in the lower die and drives
Dynamic device.
4. device as claimed in claim 2, which is characterized in that further include heater driver, be fixed on the infrared heating
On device and hot plate heating device, for driving the infrared heating device and hot plate heating device back and forth to transport in the horizontal direction
It is dynamic.
5. device as claimed in claim 2, which is characterized in that it further include controller, the stationary fixture, infrared heating dress
It sets, hot plate heating device and heater driver are electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811288880.1A CN109278301A (en) | 2018-10-31 | 2018-10-31 | A kind of plastic tube body welds the processing method and its realization device of plastic part with holes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811288880.1A CN109278301A (en) | 2018-10-31 | 2018-10-31 | A kind of plastic tube body welds the processing method and its realization device of plastic part with holes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109278301A true CN109278301A (en) | 2019-01-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811288880.1A Pending CN109278301A (en) | 2018-10-31 | 2018-10-31 | A kind of plastic tube body welds the processing method and its realization device of plastic part with holes |
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| CN (1) | CN109278301A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110901078A (en) * | 2019-11-23 | 2020-03-24 | 郑州大岭塑胶制品有限公司 | Processing method for welding plastic part with hole on plastic pipe body and implementation device thereof |
| CN111037930A (en) * | 2019-12-24 | 2020-04-21 | 江苏新宏大集团有限公司 | Hot-melt welding method for plastic cushion block |
| CN112223757A (en) * | 2019-07-14 | 2021-01-15 | 昆山市瑞钢包装模具有限公司 | Plastic pipe welding equipment |
| CN113001994A (en) * | 2021-03-18 | 2021-06-22 | 河北亚大汽车塑料制品有限公司 | Welding device and machining method for automobile urea filling head |
| CN113895043A (en) * | 2021-09-03 | 2022-01-07 | 江西联塑科技实业有限公司 | Hot-melt welding method for PVC-U drainage pipe |
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| CN107053686A (en) * | 2017-05-12 | 2017-08-18 | 河北亚大汽车塑料制品有限公司 | A kind of processing method of other working of plastics of hollow plastic article surface soldered and its realize device |
| CN108136682A (en) * | 2015-10-16 | 2018-06-08 | 汉高股份有限及两合公司 | The method for welding two different polyolefin plastics |
| CN209022470U (en) * | 2018-10-31 | 2019-06-25 | 河北亚大汽车塑料制品有限公司 | A kind of device realized plastic tube body and weld plastic part with holes |
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2018
- 2018-10-31 CN CN201811288880.1A patent/CN109278301A/en active Pending
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| WO1995030534A1 (en) * | 1994-05-10 | 1995-11-16 | Armin Dommer | Device for the butt-welding of plastic sections, especially pipes |
| CN108136682A (en) * | 2015-10-16 | 2018-06-08 | 汉高股份有限及两合公司 | The method for welding two different polyolefin plastics |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112223757A (en) * | 2019-07-14 | 2021-01-15 | 昆山市瑞钢包装模具有限公司 | Plastic pipe welding equipment |
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| CN110901078B (en) * | 2019-11-23 | 2022-01-28 | 浙江诺洁管业有限公司 | Processing method for welding plastic part with hole on plastic pipe body and implementation device thereof |
| CN111037930A (en) * | 2019-12-24 | 2020-04-21 | 江苏新宏大集团有限公司 | Hot-melt welding method for plastic cushion block |
| CN113001994A (en) * | 2021-03-18 | 2021-06-22 | 河北亚大汽车塑料制品有限公司 | Welding device and machining method for automobile urea filling head |
| CN113001994B (en) * | 2021-03-18 | 2023-02-24 | 河北亚大汽车塑料制品有限公司 | Welding device and machining method for automobile urea filling head |
| CN113895043A (en) * | 2021-09-03 | 2022-01-07 | 江西联塑科技实业有限公司 | Hot-melt welding method for PVC-U drainage pipe |
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