CN109269855A - A kind of preparation method of fiber C precast body mechanical property sample - Google Patents

A kind of preparation method of fiber C precast body mechanical property sample Download PDF

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CN109269855A
CN109269855A CN201811229437.7A CN201811229437A CN109269855A CN 109269855 A CN109269855 A CN 109269855A CN 201811229437 A CN201811229437 A CN 201811229437A CN 109269855 A CN109269855 A CN 109269855A
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sample
fiber
precast body
materialogy
mechanical property
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CN109269855B (en
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雷哲锋
刘海平
强琪
董恒
高丹
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Xian Aviation Brake Technology Co Ltd
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Xian Aviation Brake Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/30Staining; Impregnating ; Fixation; Dehydration; Multistep processes for preparing samples of tissue, cell or nucleic acid material and the like for analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/44Sample treatment involving radiation, e.g. heat
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G01N2001/2873Cutting or cleaving

Abstract

A kind of preparation method of fiber C precast body mechanical property sample, fiber C precast body sample blank is processed into the precast body mechanical property sample of the fiber C reinforced resin based composites with rigidity characteris using resin dipping, cured method, and gained prefabricated component is cold worked, respectively obtain tensile sample, materialogy characterization sample and interlayer shear sample.By obtained each sample, every mechanical property characterization in addition to compressive strength can be carried out, and have same or similar technical indicator with C/C composite material, realize in 1~2 day time and quality conformance detection is carried out to the mechanical property of each sample raw material.

Description

A kind of preparation method of fiber C precast body mechanical property sample
Technical field
The present invention relates to a kind of mechanical property preparation method of sample, are especially used for C/C composite preform mechanical property The preparation method of energy sample
Background technique
Brake Discs For Aircraft Wheels are fiber C braiding precast body with the reinforcement of C/C composite material, and quality conformance is main Depending on fiber C quality conformance, weaving, stabilization of equipment performance etc..Since fiber C precursor structure is more soft, currently It is only capable of detecting its interior metal impurity or larger size defect by non-destructive testing technologies such as X-ray digital scan imagings, and nothing Method carries out the related mechanics properties testing such as needling density, tensile strength, interlaminar shear strength.C/C composite material is compiled with fiber C Knitting body is what precast body was prepared by chemical vapor deposition process, this technique duration is up to 4 months or more, production cost pole It is high.Due to there is no available detection method to carry out quality to the fiber C precast body for C/C composite material wheel braking disk at this stage Detection, if using underproof precast body carry out subsequent production and processing, will necessarily to the quality of product generate extreme influence and It is difficult to detect and screening, economic loss caused by this kind of event will be inestimable, serious to will lead to aviation accident.
Summary of the invention
For fill up it is existing in the prior art still cannot be to the fiber C precast body for C/C composite material wheel braking disk The deficiency of quality testing is carried out, the invention proposes a kind of preparation methods of fiber C precast body mechanical property sample.
Fiber C precast body mechanical property sample prepared by the present invention includes tensile sample, materialogy characterization sample and layer Between shear sample, detailed process is:
Step 1, it samples., as raw material, to randomly select 3~5 wherein with a batch of fiber C precast body product Quality testing is carried out as sample.The sample size should be greater than the contour dimension of blank, and in sample each layer laminated cloth with 90 ° It is staggeredly coated with, 90 ° of fiber of each layer laminated cloth is made to interlock;One layer of net tire has been plated between each layer laminated cloth.
Step 2, sample preparation.The sample of extraction is cut, tensile sample prefabricated component, materialogy characterization sample is respectively prepared Prefabricated component and the sample prefabricated part of interlayer shear.
The tensile sample prefabricated component is dumbbell shaped, and quantity is 5.When making the tensile sample prefabricated component, make the drawing Long side and the direction of laminated cloth fiber in the raw material for making the sample prefabricated part for stretching sample prefabricated part are parallel or vertical Directly.5 tensile samples are taken respectively from each part with a batch of fiber C precast body product.
The materialogy characterize sample prefabricated part be it is rectangular, quantity is 5.When making material characterizes sample prefabricated part, It is cut in the side surface that the materialogy characterizes sample prefabricated part, the surface of the sample prefabricated part made is perpendicular to for making this Laying in the raw material of sample prefabricated part.It is prefabricated with a batch of fiber C that 5 tensile samples are taken respectively from each part Body product.
The sample prefabricated part of interlayer shear is strip, and quantity is 15.When making the sample prefabricated part of the interlayer shear Make there are 30 ° or 60 ° between the direction of laminated cloth fiber in the long side of the sample and the raw material for making the sample prefabricated part Or 90 ° of angle, and each 5, sample of three kinds of different angles.15 sample prefabricated parts of interlayer shear are taken respectively from 5 Part is the same as a batch of fiber C precast body product.
Step 3, resin impregnates.By obtained tensile sample prefabricated component, materialogy characterization sample prefabricated component and interlayer shear Sample prefabricated part immerses respectively carries out vacuum impregnation in the impregnating autoclave for filling phenolic resin ethanol solution;Impregnating autoclave vacuum degree is 1 ± 0.05KPa, dip time are 3~5 hours, respectively obtain the tensile sample prefabricated component by resin dipping, materialogy characterization Sample prefabricated component and the sample prefabricated part of interlayer shear.
In the phenolic resin ethanol solution of the resin dipping, phenolic resin: the mass percent of ethyl alcohol is 30%: 70%;
Step 4, sample air-dries.Sample is placed in the environment of aeration-drying after dipping and carries out air-dried, air-dry time It is 3~5 hours;
Step 5, crosslinking curing, to by resin dipping tensile sample prefabricated component, materialogy characterization sample prefabricated component and The sample prefabricated part of interlayer shear carries out crosslinking curing, obtains tensile sample semi-finished product, materialogy characterization sample semi-finished product and interlayer Shear sample semi-finished product.
Heat treatment temperature is 165 ± 5 DEG C, and soaking time is 1.5~2.5 hours;
Step 6, sample finishes, and obtains tensile sample, materialogy characterization sample and interlayer shear sample.
It is the notch of 0.5mm that the upper and lower surfaces of the interlayer shear sample obtained after finishing have width respectively.Respectively The distance between the center line in kerf width direction and the interlayer shear specimen length direction plane of symmetry are 3mm.It is each described The depth of notch reaches the interlayer shear specimen height direction plane of symmetry.
In the processing method of mechanical property sample proposed by the present invention, in the preparation of each sample prefabricated part, fully consider Relationship between each sample prefabricated part shape and raw material middle layer laminated cloth or laying, makes prepared tensile sample, material It learns characterization sample and interlayer shear sample meets the Brake Discs For Aircraft Wheels C/C composite material matter in first time to preparation The needs of consistency detection are measured, guarantee the qualification rate of C/C composite material wheel braking disk.
The present invention is using phenolic resin ethanol solution as maceration extract, and wherein Phenolic resin powder mass percent is 30%, work Fiber C precast body sample blank to be checked is immersed in solution, then carries out crosslinking curing and cold by industry ethyl alcohol mass percent 70% Processing, gained sample can carry out materialogy characterization and every mechanics properties testing.Wherein, materialogy characterization can be aobvious by optics Micro mirror, the needling density of scanning electron microscope test sample, fiber distributing homogeneity, fibre diameter uniformity etc.;Mechanical property It can then include tensile strength, bending strength, interlaminar shear strength etc..
The present invention uses for reference GB/T3354-2014, and " directional fiber enhances polymer matrix composite Erichsen test side Method ", GB/T33501-2017 " carbon/carbon compound material Erichsen test method " and GB/T1450.1-2005 " fiber reinforcement plastic Shear strength test method between the bed of material ", propose a kind of detection sample prepared for detecting fiber C precast body quality conformance Method.
Fiber C precast body is to have again using fiber C as raw material by what the techniques such as braiding, weaving, needle thorn were prepared The flexible body of miscellaneous structure, the present invention propose that fiber C precast body sample blank is processed into tool using resin dipping, cured method There are the fiber C reinforced resin based composites of rigidity characteris, using for reference GB/T3354-2014, " it is multiple that directional fiber enhances polymer matrix Condensation material Erichsen test method ", GB/T33501-2017 " carbon/carbon compound material Erichsen test method ", GB/ Sample ruler in the national standards such as T1450.1-2005 " shear strength test method between fiber-reinforced plastic layer " or other testing standards Dipping gained blank is cold worked, it can be achieved that carrying out quality conformance inspection to it within 1~2 day time in very little related request It surveys.It is maceration extract that the present invention, which selects phenolic resin ethanol solution, the resin have at low cost, dipping uniformly, curing process it is simple, Curing time is short, dimensionally stable, it is almost not damaged to fiber C the features such as, sample prepared by the technique can be carried out except compression is strong Every mechanical property characterization except degree, and have same or similar technical indicator with C/C composite material.
Detailed description of the invention
The precast body for being used to prepare C/C composite material wheel braking disk is that the fiber C produced using D refraction statics technique is compiled Body is knitted, which is layer structure, and every layer is pierced by net tire and laminated cloth lamination needle, is still between layers by folded The realization physical bond of layer needle-punching method.
Fig. 1 is the shape and size of dumbbell shaped tensile sample.
Fig. 2 is the sectional schematic diagram of materialogy characterization sample.
Fig. 3 is the front view and top view of interlayer shear sample.
Fig. 4 is flow chart of the invention.
In figure: 1. laminated cloths;2. net tire;3. notch.
Specific embodiment
The present invention relates to a kind of for detecting the preparation method of fiber C precast body mechanical property sample.The sample packet Include tensile sample, materialogy characterization sample and interlayer shear sample.Preparation will be described in detail by three embodiments in the present invention Detailed process.
Embodiment 1
The present embodiment is a kind of D refraction statics felt precast body method for preparing tensile sample, and detailed process is:
Step 1, it samples., as raw material, to randomly select 5 works wherein with a batch of fiber C precast body product Quality testing is carried out for sample.The sample size should be greater than the contour dimension of blank, and in sample each layer laminated cloth 1 with 90 ° It is staggeredly coated with, 90 ° of fiber of each layer laminated cloth is made to interlock;One layer of net tire 2 has been plated between each layer laminated cloth.
Step 2, sample preparation.The sample of extraction is cut, tensile sample prefabricated component is made.
The tensile sample prefabricated component is dumbbell shaped, and quantity is 5.When making the tensile sample prefabricated component, make the drawing Long side and the direction of laminated cloth fiber in the raw material for making the sample prefabricated part for stretching sample prefabricated part are parallel or vertical. 5 tensile sample prefabricated components are taken respectively from each part with a batch of fiber C precast body product.The tensile sample is prefabricated The outer dimension of part is 128mm × 20mm × 9mm.
The materialogy made characterizes the surface of sample prefabricated part perpendicular to the raw material for making the sample prefabricated part In laying.
Step 3, resin impregnates.Obtained tensile sample prefabricated component is immersed to the impregnating autoclave for filling phenolic resin ethanol solution Middle carry out vacuum impregnation;Impregnating autoclave vacuum degree is 1 ± 0.05KPa, and dip time is 4 hours, obtains the drawing impregnated by resin Stretch sample prefabricated part.
In the phenolic resin ethanol solution, phenolic resin: the mass percent of ethyl alcohol is 30%:70%.The phenolic aldehyde Resin is the powdered resin of Zhejiang sea salt Hua Qiang Resins Corporation production, resin model 5160.
Step 4, sample is air-dried.Wind is carried out by being placed in the environment of aeration-drying by the tensile sample prefabricated component of dipping It is dry, air-dry time 4h;
Step 5, crosslinking curing.It is solid that aerobic crosslinking is carried out in tensile sample prefabricated component merging heat-treatment furnace after air-drying Change;Heat treatment temperature is 165 ± 5 DEG C, soaking time 2h.Obtain the tensile sample semi-finished product impregnated by resin.
Step 6, it finishes.Plus, the tensile sample semi-finished product after air-drying are finished by drawing, are drawn by machine Stretch sample.
The outer dimension of the tensile sample prefabricated component is 120mm × 12mm × 6mm.
Embodiment 2,
The present embodiment is a kind of preparation method for materialogy characterization sample, and detailed process is:
Step 1, it samples., as raw material, to randomly select 5 works wherein with a batch of fiber C precast body product Quality testing is carried out for sample.The sample size should be greater than the contour dimension of blank, and each layer laminated cloth is handed in sample with 90 ° Mistake is coated with, and 90 ° of fiber of each layer laminated cloth is made to interlock;One layer of net tire has been plated between each layer laminated cloth.
Step 2, sample preparation.The sample of extraction is cut, materialogy is made and characterizes sample prefabricated part.
The materialogy characterize sample prefabricated part be it is rectangular, quantity is 5.When making material characterizes sample prefabricated part, It is cut in the side surface of the sample, the materialogy made characterizes the surface of sample prefabricated part perpendicular to pre- for making the sample Laying in the raw material of product.5 tensile samples are taken respectively from each part with a batch of fiber C precast body product. The outer dimension that the materialogy characterizes sample prefabricated part is 20mm × 20mm × 5mm.
Step 3, resin impregnates.Obtained materialogy is characterized into sample prefabricated part immersion and fills phenolic resin ethanol solution Vacuum impregnation is carried out in impregnating autoclave;Impregnating autoclave vacuum degree is 1 ± 0.05KPa, and dip time is 3 hours, obtains soaking by resin The materialogy of stain characterizes sample prefabricated part.
In the phenolic resin ethanol solution of the resin dipping, phenolic resin: the mass percent of ethyl alcohol is 30%: 70%.The phenolic resin is the powdered resin of Zhejiang sea salt Hua Qiang Resins Corporation production, resin model 5160.
Step 4, sample air-dries.The environment that sample prefabricated part is placed in aeration-drying will be characterized by the materialogy of resin dipping In carry out it is air-dried, air-dry time be 3 hours;
Step 5, crosslinking curing.Materialogy after air-drying is characterized in sample prefabricated part merging heat-treatment furnace and carries out aerobic friendship Connection solidification;Heat treatment temperature is 165 ± 5 DEG C, and soaking time is 1.5 hours;Obtain materialogy characterization sample semi-finished product.
Step 6, it finishes.The materialogy characterization sample semi-finished product after air-drying are finished by drawing, obtain material Learn characterization sample.
The outer dimension of the materialogy characterization sample is 15mm × 15mm × 3mm.
Embodiment 3,
The present embodiment is a kind of preparation method of interlayer shear sample.
Sample preparation
Step 1, it samples., as raw material, to randomly select 3~5 wherein with a batch of fiber C precast body product Quality testing is carried out as sample.The sample size should be greater than the contour dimension of blank, and in sample each layer laminated cloth with 90 ° It is staggeredly coated with, 90 ° of fiber of each layer laminated cloth is made to interlock;One layer of net tire has been plated between each layer laminated cloth.
Step 2, sample preparation.The sample of extraction is cut, the sample prefabricated part of interlayer shear is made.
The sample prefabricated part of interlayer shear is strip, quantity 15.Make when making the sample prefabricated part of the interlayer shear The long side of the sample prefabricated part of the interlayer shear and the direction for making the laminated cloth fiber in the raw material of the sample prefabricated part Between have the angles of 30 ° or 60 ° or 90 °, and the sample prefabricated part of interlayer shear each 5 of three kinds of different angles.The layer Between shear sample prefabricated part outer dimension be 38mm × 23mm × 6mm.
Step 3, resin impregnates.The obtained sample prefabricated part of shearing is immersed to the impregnating autoclave for filling phenolic resin ethanol solution Middle carry out vacuum impregnation;Impregnating autoclave vacuum degree is 1 ± 0.05KPa, and dip time is 3 hours, obtains cutting by what resin impregnated Cut sample prefabricated part.
In the phenolic resin ethanol solution of the resin dipping, phenolic resin: the mass percent of ethyl alcohol is 30%: 70%.The phenolic resin is the powdered resin of Zhejiang sea salt Hua Qiang Resins Corporation production, resin model 5160.
Step 4, sample air-dries.It is carried out being placed in the environment of aeration-drying by the sample prefabricated part of shearing of resin dipping It air-dries, air-dry time is 5 hours;
Step 5, crosslinking curing.It is solid by aerobic crosslinking is carried out in the sample prefabricated part merging heat-treatment furnace of the shearing after air-drying Change;Heat treatment temperature is 165 ± 5 DEG C, and soaking time is 2.5 hours;Obtain shearing sample semi-finished product.
Step 6, it finishes.The shearing sample semi-finished product after air-drying are finished by drawing, obtain shearing sample.
It is the notch 3 of 0.5mm that the upper and lower surfaces of the interlayer shear sample have width respectively.Each kerf width side To center line and the distance between the interlayer shear specimen length direction plane of symmetry be 3mm.The depth of each notch Reach the interlayer shear specimen height direction plane of symmetry.
The outer dimension of the interlayer shear sample is 30mm × 15mm × 3.5mm.
The preparation process of three specific embodiments proposed by the present invention is identical.The preparation parameter of each embodiment are as follows:

Claims (8)

1. a kind of preparation method of fiber C precast body mechanical property sample, prepared fiber C precast body mechanical property sample packet Include tensile sample, materialogy characterization sample and interlayer shear sample;It is characterized in that, detailed process is:
Step 1, it samples:, as raw material, to randomly select 3~5 conducts wherein with a batch of fiber C precast body product Sample carries out quality testing;The sample size should be greater than the contour dimension of blank, and each layer laminated cloth is interlocked in sample with 90 ° It is coated with, 90 ° of fiber of each layer laminated cloth is made to interlock;One layer of net tire has been plated between each layer laminated cloth;
Step 2, sample preparation: cutting the sample of extraction, and it is sample prefabricated that tensile sample prefabricated component, materialogy characterization is respectively prepared Part and the sample prefabricated part of interlayer shear;
Step 3, resin impregnates: by obtained tensile sample prefabricated component, materialogy characterization sample prefabricated component and interlayer shear sample Prefabricated component immerses respectively carries out vacuum impregnation in the impregnating autoclave for filling phenolic resin ethanol solution;Impregnating autoclave vacuum degree be 1 ± 0.05KPa, dip time are 3~5 hours, respectively obtain the tensile sample prefabricated component by resin dipping, materialogy characterization sample Product prefabricated component and the sample prefabricated part of interlayer shear;
Step 4, sample air-dries: to tensile sample prefabricated component, materialogy characterization sample prefabricated component and the interlayer by resin dipping Sample prefabricated part is sheared to air-dry;
Step 5, crosslinking curing;To tensile sample prefabricated component, materialogy characterization sample prefabricated component and the interlayer by resin dipping It shears sample prefabricated part and carries out crosslinking curing, obtain tensile sample semi-finished product, materialogy characterization sample semi-finished product and interlayer shear Sample semi-finished product;
Step 6, it finishes, obtains tensile sample, materialogy characterization sample and interlayer shear sample.
2. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that the stretching examination Sample prefabricated component is dumbbell shaped, and quantity is 5;When making the tensile sample prefabricated component, make the long side of the tensile sample prefabricated component It is parallel or vertical with the direction of laminated cloth fiber in the raw material for making the sample prefabricated part;5 stretchings examination Sample is taken respectively from each part with a batch of fiber C precast body product.
3. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that the materialogy Characterize sample be it is rectangular, quantity be 5;When making material characterizes sample prefabricated part, sample prefabricated part is characterized in the materialogy Side surface cut, the surface of the sample prefabricated part made is perpendicular to the paving in the raw material for making the sample prefabricated part Layer;5 tensile samples are taken respectively from each part with a batch of fiber C precast body product.
4. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that the interlayer is cut Cutting sample is strip, and quantity is 15;When making the sample prefabricated part of the interlayer shear, make the long side of the sample and for making There are the angle of 30 ° or 60 ° or 90 °, and three kinds of differences in the raw material of the sample prefabricated part between the direction of laminated cloth fiber Each 5, the sample of angle;15 tensile samples are taken respectively from 5 with a batch of fiber C precast body product.
5. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that the resin leaching In the phenolic resin ethanol solution of stain, phenolic resin: the mass percent of ethyl alcohol is 30%:70%.
6. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that described air-dried Time is 3~5 hours.
7. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that after air-drying Aerobic crosslinking curing is carried out in sample merging heat-treatment furnace, heat treatment temperature: 165 ± 5 DEG C, soaking time: 1.5~2.5 hours.
8. the preparation method of fiber C precast body mechanical property sample as described in claim 1, which is characterized in that after finishing It is the notch of 0.5mm that the upper and lower surfaces of interlayer shear sample have width respectively;The center line in each kerf width direction with The distance between interlayer shear specimen length direction plane of symmetry is 3mm;The depth of each notch reaches the interlayer Shear the specimen height direction plane of symmetry.
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CN113372128A (en) * 2020-11-26 2021-09-10 陕西金承烯新材料科技有限公司 Rapid shaping method of carbon fiber preform

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