CN109265149A - A kind of resistance to flaking magnesium aluminum spinel pouring material - Google Patents

A kind of resistance to flaking magnesium aluminum spinel pouring material Download PDF

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Publication number
CN109265149A
CN109265149A CN201811181384.6A CN201811181384A CN109265149A CN 109265149 A CN109265149 A CN 109265149A CN 201811181384 A CN201811181384 A CN 201811181384A CN 109265149 A CN109265149 A CN 109265149A
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Prior art keywords
parts
partial size
flaking
resistance
mesh
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Withdrawn
Application number
CN201811181384.6A
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Chinese (zh)
Inventor
尹斌
张义先
王新杰
王振宇
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Haicheng Lear Meg Materials Co Ltd Sita
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Haicheng Lear Meg Materials Co Ltd Sita
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Priority to CN201811181384.6A priority Critical patent/CN109265149A/en
Publication of CN109265149A publication Critical patent/CN109265149A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/02Linings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/103Refractories from grain sized mixtures containing non-oxide refractory materials, e.g. carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/44Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminates
    • C04B35/443Magnesium aluminate spinel
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Products (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The present invention provides a kind of resistance to flaking magnesium aluminum spinel pouring material, component matches as follows in parts by weight: 3mm < partial size≤20-30 parts of 5mm plate diamond spar, 1mm < partial size≤10-20 parts of 3mm plate diamond spar, 10-20 parts of 200 mesh plate diamond spar, 1mm < partial size≤10-20 parts of 3mm electric smelting spinelle, 3mm < partial size≤10-20 parts of 5mm electric smelting spinelle, 200 10-15 parts of mesh electric smelting spinelles, 2-10 parts of 200 mesh Active αAl2O3 micro powder, 1-3 parts of titanium carbide, 1-10 parts of pure calcium aluminate cement.The beneficial effects of the present invention are: the calcium hexaluminate in the castable is to be introduced into corundum-spinel castable in a manner of generated in-situ and (introduce calcium hexaluminate by in-situ preparation when pure calcium aluminate cement and Active αAl2O3 micro powder high-temperature calcination), the performances such as elevated temperature strength, expansion rate are obviously improved, applying in pouring materialfor steel ladle can reduce containment wall thermal loss, resistance to flaking improves, the purpose that can be realized and improve ladle service life, reduce steel product cost and purifying of steel.

Description

A kind of resistance to flaking magnesium aluminum spinel pouring material
Technical field
The present invention relates to a kind of resistance to flaking magnesium aluminum spinel pouring materials.
Background technique
Ladle bottom is one of the position of ladle damage most serious.In recent years, many steel mills are to realize that ladle makes both at home and abroad With the stabilisation in service life, the Labor-saving and reduction refractory consumption rate of ladle construction have used corundum-spinel in bottom of steel ladle Castable.Damage in view of packet bottom is mainly structure spalling, and for refining ladle packet bottom magnesia spinel matter castable, spy is proposed Research and develop a kind of resistance to flaking magnesium aluminum spinel pouring material.
Summary of the invention
A kind of calcium hexaluminate the purpose of the present invention is to provide resistance to flaking magnesium aluminum spinel pouring material, in the castable It is to be introduced into corundum-spinel castable in a manner of generated in-situ, the performances such as elevated temperature strength, expansion rate are obviously improved, Using can reduce containment wall thermal loss in pouring materialfor steel ladle, resistance to flaking is improved, and be can be realized and is improved ladle service life, drop The purpose of low steel product cost and purifying of steel.
In order to achieve the above object, the present invention is implemented with the following technical solutions:
A kind of resistance to flaking magnesium aluminum spinel pouring material, component match as follows in parts by weight: 3mm < partial size≤5mm plate 20-30 parts of shape corundum, 1mm < partial size≤10-20 parts of 3mm plate diamond spar, 10-20 parts of 200 mesh plate diamond spar, 1mm < partial size≤ 10-20 parts of 3mm electric smelting spinelle, 3mm < partial size≤10-20 parts of 5mm electric smelting spinelle, 200 10-15 parts of mesh electric smelting spinelles, 200 mesh active alpha-Al2O32-10 parts of micro mist, 1-3 parts of titanium carbide, 1-10 parts of pure calcium aluminate cement.
Compared with prior art, the beneficial effects of the present invention are:
A kind of resistance to flaking magnesium aluminum spinel pouring material, the calcium hexaluminate in the castable is drawn in a manner of generated in-situ Enter into corundum-spinel castable (by pure calcium aluminate cement and active alpha-Al2O3In-situ preparation draws when micro mist high-temperature calcination Enter calcium hexaluminate), the performances such as elevated temperature strength, expansion rate are obviously improved, and applying in pouring materialfor steel ladle can reduce containment wall heat Loss, resistance to flaking improve, the purpose that can be realized and improve ladle service life, reduce steel product cost and purifying of steel.
Specific embodiment
Specific embodiments of the present invention will be further explained below:
A kind of resistance to flaking magnesium aluminum spinel pouring material, component match as follows in parts by weight: 3mm < partial size≤5mm plate 20-30 parts of shape corundum, 1mm < partial size≤10-20 parts of 3mm plate diamond spar, 10-20 parts of 200 mesh plate diamond spar, 1mm < partial size≤ 10-20 parts of 3mm electric smelting spinelle, 3mm < partial size≤10-20 parts of 5mm electric smelting spinelle, 200 10-15 parts of mesh electric smelting spinelles, 200 mesh active alpha-Al2O32-10 parts of micro mist, 1-3 parts of titanium carbide, 1-10 parts of pure calcium aluminate cement.
The above feedstock specifications are shown in Table 1.
Table 1: resistance to flaking magnesium aluminum spinel pouring material composition of raw materials index
A kind of production method of resistance to flaking magnesium aluminum spinel pouring material provided by the present invention, the specific steps of which are as follows:
(1) raw material crushes and screens fine grinding:
Plate diamond spar, capacitor spinelle are broken into bulky grain with jaw crusher respectively, then use kibbler roll respectively Its bulky grain is ground into the little particle that partial size is 0~5mm;Selected part little particle is finely ground into partial size with ball mill and is respectively The micro mist of 200 mesh;The plate diamond spar of selection, capacitor spinelle little particle are sieved by partial size difference respectively, obtain 200 Mesh, 1-3mm, 3-5mm three kinds of partial sizes plate diamond spar and capacitor spinelle.
(2) ingredient:
Raw material is weighed by above-mentioned formula:
(3) it stirs:
First particulate material is uniformly mixed when mixing, is done time only not less than 12min, pre- mixed fine powder is added and continues to mix 18min or so discharging.
Embodiment is shown in Table 2:
Table 2: Example formulations
Pure calcium aluminate cement uses secar71 cement in embodiment, checks performance indicator by quality inspection staff after molding, It is shown in Table 2.
Table 2: product performance index

Claims (1)

1. a kind of resistance to flaking magnesium aluminum spinel pouring material, which is characterized in that component matches as follows in parts by weight: 3mm < Diameter≤20-30 parts of 5mm plate diamond spar, 1mm < partial size≤10-20 parts of 3mm plate diamond spar, 10-20 parts of 200 mesh plate diamond spar, 1mm < partial size≤10-20 parts of 3mm electric smelting spinelle, 3mm < partial size≤10-20 parts of 5mm electric smelting spinelle, 200 mesh electric smelting spinelles 10-15 parts, 200 mesh active alpha-Al2O32-10 parts of micro mist, 1-3 parts of titanium carbide, 1-10 parts of pure calcium aluminate cement.
CN201811181384.6A 2018-10-11 2018-10-11 A kind of resistance to flaking magnesium aluminum spinel pouring material Withdrawn CN109265149A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811181384.6A CN109265149A (en) 2018-10-11 2018-10-11 A kind of resistance to flaking magnesium aluminum spinel pouring material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811181384.6A CN109265149A (en) 2018-10-11 2018-10-11 A kind of resistance to flaking magnesium aluminum spinel pouring material

Publications (1)

Publication Number Publication Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111187090A (en) * 2020-03-10 2020-05-22 北京利尔高温材料股份有限公司 Spinel micropowder castable for ladle and method for preparing prefabricated part by using castable
CN111995409A (en) * 2020-08-21 2020-11-27 浙江锦诚新材料股份有限公司 Medium frequency induction furnace ramming mass based on magnesium aluminate spinel reclaimed materials
CN111995417A (en) * 2020-08-21 2020-11-27 浙江锦诚新材料股份有限公司 Magnesium aluminate spinel castable for aluminum melting furnace
CN113845353A (en) * 2020-06-28 2021-12-28 宝山钢铁股份有限公司 Transition brick layer for ladle wall of ladle working lining

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111187090A (en) * 2020-03-10 2020-05-22 北京利尔高温材料股份有限公司 Spinel micropowder castable for ladle and method for preparing prefabricated part by using castable
CN113845353A (en) * 2020-06-28 2021-12-28 宝山钢铁股份有限公司 Transition brick layer for ladle wall of ladle working lining
CN111995409A (en) * 2020-08-21 2020-11-27 浙江锦诚新材料股份有限公司 Medium frequency induction furnace ramming mass based on magnesium aluminate spinel reclaimed materials
CN111995417A (en) * 2020-08-21 2020-11-27 浙江锦诚新材料股份有限公司 Magnesium aluminate spinel castable for aluminum melting furnace

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