CN109264966A - A method of preventing platinum channel agitator upper flange deformation - Google Patents
A method of preventing platinum channel agitator upper flange deformation Download PDFInfo
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- CN109264966A CN109264966A CN201811307008.7A CN201811307008A CN109264966A CN 109264966 A CN109264966 A CN 109264966A CN 201811307008 A CN201811307008 A CN 201811307008A CN 109264966 A CN109264966 A CN 109264966A
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- agitator
- upper flange
- tapered member
- platinum channel
- nut
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
- C03B5/1672—Use of materials therefor
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Devices For Use In Laboratory Experiments (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The present invention relates to a kind of methods for preventing platinum channel agitator upper flange deformation, it includes the following steps: the preparation process before platinum channel heating starting, prepares the scale for being set to agitator steel structure and pointer and the tapered member being set to around the exclusive agitator upper flange of copper removal;Set-up procedure during platinum channel heating, confirm the relative displacement Δ L of the scale Yu the pointer, adjust the spacing between support device lower nuts and fixed angle bar upper nut, keep the variation delta H of spacing equal with the relative displacement Δ L, after adjusting nut, the tapered member is pushed into the gap between the agitator upper flange and attemperator;Support step after platinum channel heating, the tapered member is removed, packing material is filled in agitator upper flange lower part.
Description
Technical field
The present invention relates to a kind of methods for preventing platinum channel ontology deformation, and in particular to prevents in liquid crystal substrate glass manufacture
The only method of platinum channel agitator upper flange deformation.
Background technique
In liquid crystal substrate glass semi-finished product production technology, platinum channel is to be clarified glass metal, be homogenized and cooled down
Important workshop section.Platinum channel is setting for the technique section being connected between the Muffle furnace of the kiln and formed glass plate that melt glass
It is standby, it is defeated after the responsible glass metal progress high temperature clarification after melting rich in bubble for sending kiln, homogenizing, stirring, cooling
Give molding section.Platinum channel heats glass metal using a variety of Electric heatings.According to big classification, platinum channel
Electric heating be divided into and directly heating and indirect heating two major classes.Directly heat is to lead to the alternating current after transformer pressure-reducing
The method crossing " L " type copper bar and being flexible coupling on the ring flange for access platinum channel to be heated to platinum channel ontology.Indirectly
Heating then by peripheral heating element heats, is transferred to the method that platinum channel ontology is heated by thermal insulation material.Usually
The indirect heating material used has Si-Mo rod, Elema or platinum wire (patent document 1).And agitator is pair in platinum channel
The important mechanism that is homogenized of glass metal after tank furnace melts guarantees the temperature of agitator and takes into account the fortune of stirring rod in production
Row need to place a pair of of cover board, for keeping the temperature on the flange on agitator top.But when being heated up by starting, agitator itself expansion,
And flange is influenced by copper bar, and expansion or swell increment can not be followed inadequate, so that along higher than Flange Plane, cover board on agitator
Brick easily occurs tilting to two sides when placing, and causes gap between front arch larger, heat insulation effect is very bad, front arch top
Temperature it is relatively low, agitator top volatile matter abnormal increase, volatile matter falls generation defect, influences the stability of producing line.
It is abnormal when causing front arch to place platinum channel agitator upper flange deformation in production, caused cover board temperature
Relatively low, the normal electric current for passing through the heat preservation for increasing cover board top and promoting cover board is spent, to promote the temperature of cover board, but promotion effect has
Limit, and the normal gradient that will cause agitator space temperature is broken, and causes platinum volatilization serious, in base plate glass platinum defect compared with
It is more, cause product because content discard it is more.Simultaneously because cover board places exception, cover board temperature is low, caused volatile matter growth
Comparatively fast, volatile matter is easily fallen in operation, leads to the excitation of air blister defect, causes the fluctuation of production.
Existing technical literature
1 CN203461951U of patent document announces text
Summary of the invention
The object of the present invention is to provide a kind of methods for preventing platinum channel ontology deformation, wherein platinum channel ontology is
Refer to that the stirring section of platinum channel, specific method of the invention refer to the method for preventing agitator upper flange deformation, pass through this side
Method can be good at avoiding the deformation of agitator upper flange, provide basis for subsequent steady production.
In order to solve the above-mentioned technical problem, the present invention relates to following technical solutions:
1. a kind of method for preventing platinum channel agitator upper flange deformation comprising following steps:
Preparation process before platinum channel heating starting, prepares the scale for being set to agitator steel structure and pointer and setting
Tapered member around the exclusive agitator upper flange of copper removal;
Set-up procedure during platinum channel heating, confirms the relative displacement Δ L of the scale Yu the pointer, adjusts institute
The spacing between the support device lower nuts of upper flange and the fixation angle bar upper nut for fixing the upper flange is stated,
Keep the variation delta H of spacing equal with the relative displacement Δ L, after adjusting nut, by the tapered member toward the stirring
It is pushed into gap between bucket upper flange and attemperator;With
Support step after platinum channel heating, the tapered member is removed, packing material is filled in agitator
Upper flange lower part.
2. according to method described in item 1, wherein after support step after platinum channel heating, further include
The incubation step wrapped up with thermal insulation material in the packing material periphery.
3. the method according to item 1 or 2, wherein the preparation process before platinum channel heating starting includes:
The first step, with scale is set on agitator linkage section steel structure, and pointer is installed on agitator steel structure, records
Or make reading or label of the pointer on scale;
Second step prepares tapered member, by tapered member in such a way that tapered member tip is towards agitator upper flange
It is evenly placed upon around the exclusive agitator upper flange of copper removal;
Third step, distance of the measurement support agitator upper flange copper-line device lower nuts to fixed angle bar upper nut
H;
4th step prepares packing material and thermal insulation material.
4. the method according to any one of item 1~3, wherein the set-up procedure during platinum channel heating
In, adjusting the spacing between support device lower nuts and fixed angle bar upper nut is by adjusting the support of agitator upper flange
What the nut of device lower part carried out.
5. the method according to any one of item 1~4, wherein the set-up procedure during platinum channel heating
In, after each adjusting nut, the tapered member is fitted in the gap between the agitator upper flange and attemperator
Work as push-in, push the amount with manually push away it is motionless until.
6. a kind of method for preventing platinum channel agitator upper flange deformation comprising following steps:
The set-up procedure and platinum channel heating during preparation process, platinum channel heating before platinum channel heating starting
After support and incubation step,
Wherein, the preparation process includes:
The first step, with scale is set on agitator linkage section steel structure, and pointer is installed on agitator steel structure, records
Or make reading or label of the pointer on scale;
Second step prepares tapered member, by tapered member in such a way that tapered member tip is towards agitator upper flange
It is evenly placed upon around the exclusive agitator upper flange of copper removal;
Third step, distance of the measurement support agitator upper flange copper-line device lower nuts to fixed angle bar upper nut
H;
4th step prepares packing material and thermal insulation material;
The set-up procedure, comprising:
The first step periodically confirms the relative displacement Δ L of the scale with the pointer for being installed on the agitator steel structure,
The nut of agitator upper flange support device lower part is adjusted, is adjusted between support device lower nuts and fixed angle bar upper nut
Spacing, the variable quantity of spacing is Δ H, and the target of adjustment is Δ H=Δ L;
Second step, after each adjusting nut, by the tapered member toward between the agitator upper flange and attemperator
Gap in be suitably pushed into, push the amount with manually push away it is motionless until;
The support and incubation step, comprising:
The tapered member is removed, the packing material is filled in into agitator upper flange lower part;
After gap between the agitator flange and the attemperator fills up, filled out with the thermal insulation material described
Material periphery is filled to be wrapped up.
7. the method according to any one of item 1~6, wherein the dimensions length of the tapered member be 50-120mm,
Preferably 80-100mm, width 20-60mm, preferably 40-50mm, the angle of tapered member are 1-70 °, preferably 20-
30°。
8. the method according to any one of item 1~7, wherein the packing material is refractory "bubble" or fine powder.
9. the method according to any one of item 1~8, wherein the packing material be aluminium oxide, powdered zirconium oxide or
The refractory "bubble" that person is prepared by aluminium oxide, zirconium oxide, preferably aluminum oxide fine powder.
10. the method according to any one of item 2~9, wherein the thermal insulation material is that refractory temperature range is
1200-1600 DEG C, preferably 1600 DEG C of high-temperature-resistant thermal-insulation cotton strip.
11. according to method described in item 10, wherein the width of the high-temperature-resistant thermal-insulation cotton strip is 10-30mm, is preferably
15-25mm, with a thickness of 5-25mm, preferably 10-15mm.
The effect of invention
The deformation that agitator upper flange can be effectively prevented using the present invention, is steadily placed for agitator cover board and is provided
The heat leakage at agitator cover board is reduced on basis, guarantees the normal of the temperature gradient at agitator cover board, and then normal for producing line
It reduces volatile matter in production to fall, producing line steady production provides basis.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool
Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.
Fig. 1: for agitator linkage section steel structure schematic diagram;
Fig. 2: for the schematic diagram of tapered member;
Fig. 3: for the schematic diagram at agitator upper flange support, wherein (A) is top view, (B) is front view;
Fig. 4: for the diagrammatic side view after the expansion of agitator upper flange.
Symbol description
1 supporting steel structure
2 steel structure pointers
3 agitators
4 scales
5 tapered members
L length
W width
A angle
Spacing between H support device lower nut and fixed angle bar top nut
6 agitator walls
7 agitator upper flanges
8 copper bars
9 support device top nuts
10 support device lower nuts
11 support devices
12 agitator attemperators
Specific embodiment
Described embodiment is to a kind of method for preventing platinum channel ontology deformation of the invention with reference to the accompanying drawing
It is further described, wherein the identical feature of identical digital representation in all attached drawings.
Below in conjunction with attached drawing, detailed description of the preferred embodiments, it should be appreciated that retouches in this place
The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Agitator includes agitator staving, stirring rod, agitator top cover board, agitator inlet and outlet and discharge port, stirring
Bucket attemperator composition, glass metal are stirred in agitator.Wherein, agitator staving has bung hole, glass metal entrance, glass
The outlet of glass liquid, agitator upper flange, copper bar, agitator top cover board, upper flange are connected with stirring bung hole, agitator top
Cover board is placed in agitator upper flange, and copper bar is the component for carrying out direct electro heating to platinum channel.
Fig. 1 is agitator linkage section steel structure schematic diagram, as shown in Figure 1,1 is the supporting steel structure at agitator linkage section, 2 are
The pointer being fixed on supporting steel structure, 3 be agitator, and 4 be the scale being fixed on the attemperator of agitator periphery.Scale is fixed
In the front of pointer, and facilitate reading.Fig. 3 is the schematic diagram at the support of agitator upper flange, as shown in figure 3,6 be to stir
A barrel wall is mixed, 7 be agitator upper flange, and 8 be the copper bar of agitator upper flange, and 11 be the support for being used to support upper flange 7
Device, 9 be support device top nut, and 10 be support device lower nut, and H indicates support device lower nuts and is used to fix top
Spacing between the upper nut of the fixation angle bar of flange.
According to the present invention, a kind of method for preventing platinum channel agitator upper flange deformation is provided comprising following step
Rapid: the preparation process before platinum channel heating starting prepares the scale 4 for being set to agitator steel structure 1 and pointer 2 and is set to
The tapered member 5 around agitator upper flange 7 in addition to copper bar 8;Set-up procedure during platinum channel heating, confirms above-mentioned
The relative displacement Δ L of scale 4 and above-mentioned pointer 2 is adjusted between support device lower nuts 10 and fixed angle bar upper nut 9
Spacing keeps the variation delta H of spacing equal with above-mentioned relative displacement Δ L, after adjusting nut, up by above-mentioned tapered member 5
It states in the gap between agitator upper flange 7 and attemperator 12 and is pushed into;Support step after platinum channel heating, will be upper
The removal of tapered member 5 is stated, packing material is filled in into 7 lower part of agitator upper flange.Wherein tapered member 5 can be arch brick.
The displacement measurement and fixed agitator of method of the invention by agitator linkage section steel structure with respect to agitator steel structure
Upper flange support device lower nuts can effectively prevent platinum channel to the spacing adjustment between fixed angle bar upper nut
Agitator upper flange deformation.In addition, by supporting step that can support agitator upper flange, while reducing dissipating for heat
It loses.
It in a specific embodiment, further include using after support step after above-mentioned platinum channel heats up
The incubation step that thermal insulation material is wrapped up in above-mentioned packing material periphery.Thus, it is possible to protect to agitator upper flange 7
Temperature.
In a specific embodiment, the preparation process before above-mentioned platinum channel heating starting includes: the first step,
With on 3 linkage section steel structure 1 of agitator be arranged scale 4, and on agitator steel structure install pointer 2, record or make pointer 2 and exist
Reading or label on scale 4;Second step prepares tapered member 5, by tapered member 5 with tapered member tip, for arch brick
In the case where for the mode of brick point towards agitator upper flange 7 be evenly placed upon the exclusive agitator upper flange 7 of copper removal
Around;Third step, measurement support 7 copper-line device lower nuts 10 of agitator upper flange arrive fixed angle bar upper nut 9 away from
From H;4th step prepares packing material and thermal insulation material.
In a specific embodiment, in the set-up procedure during the heating of above-mentioned platinum channel, adjustment support dress
The spacing set between lower nuts 10 and fixed angle bar upper nut 9 is by adjusting 10 lower part of agitator upper flange support device
Nut carry out.
In a specific embodiment, it in the set-up procedure during the heating of above-mentioned platinum channel, is adjusting every time
After nut, above-mentioned tapered member 5 is suitably pushed into the gap between above-mentioned agitator upper flange 7 and attemperator 12, is pushed away
Enter amount with manually push away it is motionless until.
In a specific embodiment, as shown in the schematic diagram of the tapered member of Fig. 2, the size of tapered member 5 is long
Spending l can be 50-120mm, preferably 80-100mm, and for example, 90mm, width w can be 20-60mm, be preferably 40-50mm,
The angle a of for example, 40mm, tapered member can be 1-70 °, preferably 20-30 °, for example, 20 °.
In a specific embodiment, above-mentioned packing material can be refractory "bubble" or fine powder.
In a specific embodiment, above-mentioned packing material can for aluminium oxide, powdered zirconium oxide or by aluminium oxide,
The refractory "bubble" of zirconium oxide preparation, preferably aluminum oxide fine powder.
In a specific embodiment, above-mentioned thermal insulation material can be refractory temperature range be 1200-1600 DEG C, it is excellent
It is selected as 1600 DEG C of material, preferably high-temperature-resistant thermal-insulation cotton strip.
In a specific embodiment, the width of above-mentioned high-temperature-resistant thermal-insulation cotton strip can be 10-30mm, be preferably
15-25mm, thickness can be 5-25mm, preferably 10-15mm.
In a specific embodiment, the side of agitator flange deformation is prevented in base plate glass of the invention production
Method, specifically includes the following steps:
1, corresponding 4 high scale of scale of pointer 2 before heating starting in confirmation Fig. 1 on steel structure, the scale recorded at this time are
L。
2, production tapered member as shown in Figure 2 is several before heating starting, and it is 90mm that tapered member, which makes length such as l,
Width w is 40mm, and angle a can be 20 °, and tapered member is cleaned out, and is uniformly placed on except flange and copper bar later
Around agitator upper flange outside junction.
3, the levelness that support device shown in Fig. 3 is confirmed before heating starting confirms lower nuts to fixed angles later
Distance between iron upper nut is H.
4, heating starts the scale of the correspondence scale 4 of steel structure pointer 2 in rear periodically confirmation Fig. 1, is recorded as L*, calculate Δ
L=L*-L
5, the agitator upper flange support device in Fig. 3 is adjusted, specific requirement after pointer 2 in confirmation Fig. 1:
The nut 9 for unclamping support device top adjusts the nut 10 of lower part, the nut 9 of measurement lower nuts 10 and fixed angle bar top
Spacing is denoted as H*, calculate Δ H=H*- H requires Δ H=Δ L.
6, it has adjusted in Fig. 3 after agitator upper flange support device 11, it will be compared with the wedge shape around agitator upper flange 7
Component 5 is slowly pushed into the gap between flange 7 and attemperator 12, using manually push away putting, avoids, damage excessive using external force
Bad agitator upper flange, and observe on flange along in same level, and carry out appropriate adjustment.
7, the relative shift of agitator steel structure pointer 2 Yu scale 4 is confirmed in heating repeatedly, adjusts support device,
It is equal with the value of Δ L to ensure Δ H, and continues to be pushed into tapered member, guarantees that flange surrounding slowly rises.
8, at the end of closing on heating, the shape of agitator upper flange 7 is as shown in figure 4,5 be push-in agitator upper flange
The tapered member in gap between 7 and attemperator 12,7 be agitator upper flange, and 12 be agitator attemperator.
9, after heating up, tapered member 5 is removed, suitable aluminum oxide fine powder is tucked into agitator flange and heat preservation fills
In gap between setting, guarantees that gap plug is real, avoid the occurrence of feux rouges.
10, it after by plug reality in gap between agitator upper flange and attemperator, is wrapped up using high-temperature-resistant thermal-insulation cotton strip
Around aluminum oxide fine powder, scattering and disappearing for heat is reduced while fixing aluminum oxide fine powder.
The deformation of agitator upper flange can be effectively prevented using method of the invention, guarantee that agitator cover board is steady
It places and basis is provided, reduce the heat leakage at agitator cover board, guarantee normal, the Jin Erwei of the temperature gradient at agitator cover board
Producing line normally produce in reduce volatile matter fall, producing line steady production provide basis.
It is described the prefered embodiments of the present invention in detail above in conjunction with attached drawing, still, the present invention is not limited to above-mentioned realities
The detail in mode is applied, within the scope of the technical concept of the present invention, a variety of letters can be carried out to technical solution of the present invention
Monotropic type, these simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, can be combined in any appropriate way, in order to avoid unnecessary repetition, the present invention to it is various can
No further explanation will be given for the combination of energy.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should also be regarded as the disclosure of the present invention.
Claims (11)
1. a kind of method for preventing platinum channel agitator upper flange deformation comprising following steps:
Preparation process before platinum channel heating starting prepares the scale for being set to agitator steel structure and pointer and is set to remove
The tapered member around agitator upper flange outside copper bar;
Set-up procedure during platinum channel heating, confirms the relative displacement Δ L of the scale Yu the pointer, adjusts on described
Spacing between the support device lower nuts of portion's flange and fixation angle bar upper nut for fixing the upper flange, between making
Away from variation delta H it is equal with the relative displacement Δ L, after adjusting nut, by the tapered member toward on the agitator
It is pushed into gap between portion's flange and attemperator;With
Support step after platinum channel heating, the tapered member is removed, packing material is filled in agitator top
Flange lower part.
2. according to the method described in claim 1, wherein, after support step after platinum channel heating, also wrapping
Include the incubation step wrapped up with thermal insulation material in the packing material periphery.
3. method according to claim 1 or 2, wherein the preparation process before platinum channel heating starting includes:
The first step, with scale is set on agitator linkage section steel structure, and pointer is installed on agitator steel structure, records or do
Reading or label of the pointer on scale out;
Second step prepares tapered member, and tapered member is uniform in such a way that tapered member tip is towards agitator upper flange
Ground is placed on around the exclusive agitator upper flange of copper removal;
Third step, distance H of the measurement support agitator upper flange copper-line device lower nuts to fixed angle bar upper nut;
4th step prepares packing material and thermal insulation material.
4. method described in any one of claim 1 to 3, wherein the adjustment step during platinum channel heating
In rapid, the spacing adjusted between support device lower nuts and fixed angle bar upper nut is by adjusting agitator upper flange branch
What the nut of support arrangement lower part carried out.
5. method according to any one of claims 1 to 4, wherein the adjustment step during platinum channel heating
In rapid, after each adjusting nut, by the tapered member in the gap between the agitator upper flange and attemperator
Appropriate push-in, push the amount with manually push away it is motionless until.
6. a kind of method for preventing platinum channel agitator upper flange deformation comprising following steps:
Preparation process, the set-up procedure during platinum channel heating and platinum channel heating before platinum channel heating starts terminate
Support and incubation step afterwards,
Wherein, the preparation process includes:
The first step, with scale is set on agitator linkage section steel structure, and pointer is installed on agitator steel structure, records or do
Reading or label of the pointer on scale out;
Second step prepares tapered member, and tapered member is uniform in such a way that tapered member tip is towards agitator upper flange
Ground is placed on around the exclusive agitator upper flange of copper removal;
Third step, distance H of the measurement support agitator upper flange copper-line device lower nuts to fixed angle bar upper nut;
4th step prepares packing material and thermal insulation material;
The set-up procedure, comprising:
The first step periodically confirms the relative displacement Δ L of the scale with the pointer for being installed on the agitator steel structure, adjustment
The nut of agitator upper flange support device lower part, between adjusting between support device lower nuts and fixed angle bar upper nut
Away from the variable quantity of spacing is Δ H, and the target of adjustment is Δ H=Δ L;
Second step, after each adjusting nut, by the tapered member toward the seam between the agitator upper flange and attemperator
Suitably be pushed into gap, push the amount with manually push away it is motionless until;
The support and incubation step, comprising:
The tapered member is removed, the packing material is filled in into agitator upper flange lower part;
After gap between the agitator flange and the attemperator fills up, with the thermal insulation material in the filling material
It is wrapped up material periphery.
7. method described according to claim 1~any one of 6, wherein the dimensions length of the tapered member is 50-
120mm, preferably 80-100mm, width 20-60mm, preferably 40-50mm, the angle of tapered member are 1-70 °, are preferably
20-30°。
8. method according to any one of claims 1 to 7, wherein the packing material is refractory "bubble" or fine powder.
9. the method according to 8, wherein the packing material is for aluminium oxide, powdered zirconium oxide or by aluminium oxide, zirconium oxide
The refractory "bubble" of preparation, preferably aluminum oxide fine powder.
10. the method according to any one of claim 2~9, wherein the thermal insulation material is that refractory temperature range is
1200-1600 DEG C, preferably 1600 DEG C of high-temperature-resistant thermal-insulation cotton strip.
11. according to the method described in claim 10, wherein, the width of the high-temperature-resistant thermal-insulation cotton strip is 10-30mm, preferably
For 15-25mm, with a thickness of 5-25mm, preferably 10-15mm.
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CN114873905A (en) * | 2022-05-30 | 2022-08-09 | 彩虹显示器件股份有限公司 | Device and method for managing temperature rise and expansion of substrate glass channel |
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CN110655302A (en) * | 2019-09-12 | 2020-01-07 | 郑州旭飞光电科技有限公司 | Heat preservation method and heat preservation system for stirring barrel in glass material channel |
CN114873905A (en) * | 2022-05-30 | 2022-08-09 | 彩虹显示器件股份有限公司 | Device and method for managing temperature rise and expansion of substrate glass channel |
CN114873905B (en) * | 2022-05-30 | 2023-09-22 | 彩虹显示器件股份有限公司 | Device and method for temperature rise expansion management of substrate glass channel |
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