CN109262861A - A kind of anode block fluting apparatus of novel environment friendly - Google Patents

A kind of anode block fluting apparatus of novel environment friendly Download PDF

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Publication number
CN109262861A
CN109262861A CN201811097673.8A CN201811097673A CN109262861A CN 109262861 A CN109262861 A CN 109262861A CN 201811097673 A CN201811097673 A CN 201811097673A CN 109262861 A CN109262861 A CN 109262861A
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China
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fixed
anode block
working platform
groups
workbench
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Chinese (zh)
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罗丽娅
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/20Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by planing, e.g. channelling by means of planing tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention provides a kind of anode block fluting apparatus of novel environment friendly, including rack, fixed workbench, safe blimp, mobile working platform, ultrasonic wave shoveling device and dust-extraction unit;The upper rack is equipped with fixed workbench, and bottom is equipped with back taper waste recovery storehouse;The mobile working platform can be moved axially guide post;The ultrasonic wave shoveling device is located on mobile working platform, and the safe blimp is fixed on the rack and covers fixed workbench and mobile working platform, and the dust-extraction unit is equipped with dust absorption fan, and the dust absorption fan is located at the top of safe blimp.The present invention is slotted using ultrasonic wave shoveling device, and chain conveys cross-feeding, and the fixed mobile mode of tool of rooting out carries out processing fluting to anode carbon fastly; and it is configured with dust-extraction unit; the working environment at scene is effectively protected, production operation meets modern industrial production requirement according to safety and environmental protection.

Description

A kind of anode block fluting apparatus of novel environment friendly
Technical field
The invention belongs to electrolytic aluminium equipment manufacturing technology fields, and in particular to a kind of anode block fluting of novel environment friendly is set It is standby.
Background technique
During Aluminum Electrolysis Production, anode block is as crucial auxiliary material, commonly used to regard the anode of electrolytic cell It uses.Anode block generally uses petroleum coke, pitch coke for aggregate, and coal tar pitch is adhesive, by calcining, being crushed, ingredient, mixes It pinches, form and roasts, quality is more hard.The early stage anode block bottom surface of production is plane, in production process The middle such anode block heating rate of discovery is slower, and the gas of anode electrolysis release increases carbon consumption in conjunction with anode carbon, shortens The anode block service life reduces cell efficiency, while can be attached to anode surface again, forms a tunic, prevents anode and electricity The contact of matter is solved, increases power consumption, reduces the yield of aluminium.
To solve the above problems, need to open the groove for discharges such as anodic gas O2, CO2 and CO in anode block bottom, Gas is helped to escape from anode bottom, to improve electrolytic cell operating status, improve operating index.It is general using rotation in the prior art Turn cutting machine to slot, however since anode carbon is harder fastly, biggish cutting force is needed, is rubbed in cutter high-speed rotation High temperature is generated, be easy to cause cutter to damage, simultaneously because frictional force is excessive, carbon is easy to appear chipping fastly, if there is anode block Fixed unstable jail, it is easy to according to the breakage at anode block.And circumgyration incision mode is used, cut twice anode block air discharge duct Or so half an hour is just needed, the processing that can just carry out next piece of anode block after cutter is cooling, production efficiency are during which also waited for It is extremely low.There is water-cooled grooving method later, and sprayed coolant liquid while cutting, and solved the problems, such as that cutter overheated, it is ensured that can It works continuously, but needs to carry out drying and processing to carbon block after the completion of grooving, increase the work of anode block processing air discharge duct Sequence and cost, and cutting speed fails to effectively improve.
The Chinese invention patent that public patent application number is 201210175172.3 discloses a kind of anode block groover Group, mobile using anode block, the fixed mode of cutting tool cuts anode block air discharge duct.Although this method can The cutting speed of air discharge duct is improved, but due to needing to have longer cutting track, occupation area of equipment is larger, and cuts through The scrappage of journey sawtooth is very high, and cutting noise decibel is high, is unfavorable for producing and using.
Therefore, it is necessary to design a kind of high production efficiency, occupied area is small, and production noise is small, the low anode carbon of processing cost Block fluting apparatus, to meet production requirement.
Summary of the invention
To solve the above problems, the present invention provides a kind of anode block fluting apparatus of novel environment friendly.It is defeated using chain Cross-feeding is sent, anode carbon is fixed fastly, and ultrasonic wave roots out the mobile mode of tool and carries out processing fluting, and moving track length only needs Suitable with the fast length of anode carbon, no setting is required long guideway greatly reduces the size of equipment, and rubs without machinery rotation cutting The problem of wiping, cutting tool fever damage, chipping be not present;Ultrasonic activation shovel can be rooted out as needed with anode block angle Amount is adjusted, and three perching knives are provided in single group baggermulde, and perching knife is gradually reduced in direction of feed height, carries out layering and roots out, The load of perching knife is reduced, perching knife is protected;It is equipped with waste material collection device simultaneously and carries out discharge automatically, without manually being cleaned, pacifies Full blimp completely cuts off working cell completely in a closed space, plays sound insulation and noise reduction and safety protection function;Dedusting Device can remove the dust generated when equipment work, protect the health and work on the spot environment of operator;Pass through photoelectric transfer Whether sensor and travel switch double check anode block move in place on the table, carry out axial direction and side to workpiece automatically It is fixedly clamped, is highly suitable for the processing of anode block air discharge duct.
Technical scheme is as follows:
A kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack, fixed workbench, safe sound insulation Cover, mobile working platform, ultrasonic wave shoveling device and dust-extraction unit;The upper rack is equipped with fixed workbench, and bottom is set There is back taper waste recovery storehouse;Plane is equipped with straight line guide chain groove on the fixed workbench both ends, and middle part is equipped with round tube hole, Front and back is set there are two square through-hole;The fixed work platform sinistral is equipped with photoelectric sensor, and the round tube hole position is equipped with Travel switch, the fixed workbench both ends are equipped with two groups of axial grip hydraulic cylinders;The fixed workbench bottom surface is set There is driving motor, the driving motor is fixed on fixed work platform base, and the driving motor output is connected to transmission shaft On, there are two groups of drive sprockets I on the transmission shaft, two groups of driving chains I, the transmission chain are connected on the drive sprocket I Wheel I is mounted on fixed workbench with sprocket coaxiality by driving chain I and II chain conveyer of drive sprocket, the drive sprocket II On, the sprocket wheel is equipped with two groups, and the sprocket wheel is equipped with material driving chain, on the material driving chain it is fixed there are two with Upper stopper, the material driving chain are fitted around in the straight line guide chain groove on fixed workbench, and the sprocket wheel passes through Material driving chain and tightener sprocket chain conveyer, the tightener sprocket are mounted on tensioning slot;The square through-hole position is set There are two groups of clamping sides bars, the clamping sides bar is in " 7 " word shape, and passes through square through-hole, and middle part is hinged on regular worker Make on platform, bottom is hinged with compression hydraulic cylinder both ends respectively;The mobile working platform is equipped with two axial guide posts, the axis Mobile working platform is passed through to guide post, the axial direction guide post both ends are fixed on lifting cross bar, in the middle part of the mobile working platform Equipped with ball screw, the ball screw passes through mobile working platform, and described ball screw one end is connected to feed servo motor On, the other end is fixed on lifting cross bar, and the lifting cross bar both ends are equipped with sliding sleeve, and the sliding sleeve is slidably socketed in lifting guide pillar On, the lifting guide pillar bottom is fixed on fixed workbench, and top is connected with support rod;The sliding sleeve is equipped with lifting silk Bar, the elevating screw pass through sliding sleeve, and manual rocker is connected at the top of the elevating screw, and the sliding sleeve is equipped with two groups of lockings Screw.When anode block is after the drive of material driving chain is moved to stationary work-table designated position, the photoelectric sensing Device and travel switch are simultaneously emitted by signal to control system, and control system control driving motor stops operating, while axial grip Hydraulic cylinder ejection, fixed carbon block both ends, compression hydraulic cylinder are stretched out, and clamping bar clamps carbon block;Pearl on the mobile working platform Screw rod rotates under the drive of feed servo motor, and axially guide post is translated mobile working platform;The lifting cross bar It can be moved up and down along lifting guide pillar in the case where manual rocker rotates elevating screw, adjust the height of mobile working platform, adjusted Lock-screw is tightened after the completion of whole to fix.
Further, the ultrasonic wave shoveling device includes supersonic generator, ultrasonic transducer and perching knife, described super Sonic generator is connect by signal wire with ultrasonic transducer, and frequency at least 30KHz is arranged in the supersonic generator, described Ultrasonic transducer is fixedly connected with amplitude transformer one end, and the amplitude transformer other end is fixedly connected with perching knife, the ultrasonic waves It can be equipped with protective cover outside device, the ultrasonic transducer is fixedly mounted in protective cover, passes through hinge I at the top of the protective cover It is carried out hingedly with adjusting rod, the protective cover bottom is hinged by hinge II and mobile work platform, and the adjusting rod both ends are equipped with Adjusting nut, the mobile work platform both ends are equipped with regulating tank, and the adjusting rod passes through the regulating tank in mobile work platform. The ultrasonic wave shoveling device is fixedly mounted in mobile work platform, and the ultrasonic wave that the supersonic generator issues is by super Vibration wave is formed after acoustic wave transducer transformation, the amplitude transformer expands amplitude, and the amplitude transformer drives perching knife to form high-frequency Amplitude, and act in carbon block, the adjusting rod moves left and right, and perching knife is driven to rotate the work for adjusting perching knife along hinge II Then angle is locked by adjusting nut.
Further, the perching knife includes flange and spade, and the perching knife is fixedly connected by flange with amplitude transformer, described Flange base is fixedly connected with one end of spade, and the other end of the spade is fixedly connected with shovel face, and the shovel face width is required The width of fluting, the shovel face and it is required processing anode block plane included angle be 10 ° ~ 80 °, the perching knife at least provided with 2 groups, The perching knife top position gradually decreases arrangement.Flange on the perching knife is corresponding with the flange in amplitude transformer, by bolt into Row is connected and fixed, and the shovel face forms angle with carbon block and can effectively be rooted out, and the amount of rooting out is determined by angle, the perching knife It can be convenient be layered at least provided with 2 groups and root out, reduce single load perching knife, influence the perching knife service life.
Further, photoelectric testing sensor is equipped in the middle part of the waste recovery storehouse, bottom is equipped with screw conveyor, described Screw conveyor one end connects feeder motor, and the other end is equipped with waste outlet.The photoelectric testing sensor can detecte useless Expect the waste material position in recovery bin, feedback signal controls feeder motor rotation, and the screw conveyor drives waste material toward waste outlet Transmission is recycled.
Further, the safe blimp includes rear casing and double-wing door, and the rear casing is fixed on the rack, and right Sliding door seamless connectivity, forms a closed entirety, covers fixed workbench and mobile working platform;The rear casing with Sound-proof material is mounted on the double-wing door inner wall;The double-wing door is equipped with observation transparency window, the observation transparency window bottom Equipped with material inlet, the material inlet outer upper is equipped with supplied materials detection sensor, and the material inlet inside upper part is equipped with Two groups of partition flashboards, the partition flashboard top are equipped with two groups of telescopic cylinders, and the telescopic cylinder is fixed on double-wing door inner wall, The partition flashboard is slidably connected with double-wing door inner wall, and the double-wing door bottom is equipped with sliding rail, and the double-wing door is mounted on sliding rail, Two groups of limit switches are equipped among the sliding rail.Being equipped with sound-proof material inside the rear casing and double-wing door Butt sealing can be with sound insulation Noise reduction, the double-wing door, which is equipped with observation transparency window, can be convenient observation carbon block processing progress, and the material inlet is carbon block Into the import inside equipment, flexible cylinders retract lifts partition lock after the supplied materials detection sensor above import detects supplied materials Plate, carbon block enter partition flashboard decline behind equipment inside, complete closing, avoid pacifying on the sliding rail outside noise outflow equipment Limit switch is filled, equipment could be run after clamshell doors close touch limit switch, it is ensured that safe operation.
Further, the dust-extraction unit includes cylinder and dust absorption fan, and the dust absorption fan is fixedly mounted on rear casing On, the dust absorption fan inlet tube passes through rear casing surface, and the dust absorption fan outlet is connected to cylinder top, the cylinder Top is equipped with exhaust outlet, and the cylinder body bottom is connected with cone hopper, and the cone feed hopper bottom is equipped with discharge gate.The dust suction Blower extracts the dust generated when provision for sealing work and enters in cylinder, and cylinder divides dust using the principle of cyclone dust removal From the gas after separation is discharged from the exhaust outlet at top, and material ash is then fallen in cone hopper, is discharged from discharge gate, completes dedusting Work.
Application method of the invention the following steps are included:
1) processing prepares: when needing to process anode block air discharge duct, processing groove depth as needed first, passes through manual rocker Elevating screw is rotated, the sliding sleeve connecting with elevating screw drives lifting cross bar to move up and down along lifting guide pillar, is fixed on lifting Axial guide post on cross bar drives mobile working platform and then to move up and down, the ultrasonic wave being fixed on mobile working platform Shoveling device moves up and down simultaneously, after the height for adjusting mobile working platform, tightens lock-screw;While by adjusting Adjusting rod is hinged on the protective cover on adjusting rod by hinge I and is rotated along hinge II along the amount of movement of regulating tank, Gu It is scheduled on the amplitude transformer carrying perching knife connected on the ultrasonic transducer in protective cover and turns to suitable machining angle, at this time feeding side The depth declined to last group of shovel face is consistent with processing exhaust groove depth is needed, and the adjusting nut for tightening adjusting rod both ends carries out Locking, shuts double-wing door, enters preparation state after two groups of limit switches detection band door signal on the slide rail is arranged;
2) charging clamps: after completing preparation, driving motor drives drive sprocket I to rotate, the biography linked with drive sprocket I Movable sprocket II is rotated with movable sprocket simultaneously, and the block being mounted on the material driving chain on sprocket wheel pushes anode block laterally to pass It send to material inlet, the supplied materials detection sensor being located on material inlet issues signal after detecting supplied materials, controls telescopic cylinder Partition flashboard is mentioned in contraction, anode block enters in equipment with material driving chain;Into after equipment, material driving chain Guide chain groove on fixed workbench, block continues to press on anode block advance, until anode block is advanced to and is located at The travel switch of round tube hole position and the photoelectric sensor in left side stop after being detected simultaneously by anode block in the middle part of fixed workbench It is only driven, two groups of axial grip hydraulic cylinder simultaneously operations withstand anode block, the hinged clamping liquid in two groups of clamping sides bar bottoms Cylinder pressure also ejects clamping anode block simultaneously, is completed at the same time axial direction and front and back is fixedly clamped;
3) fluting processing: after completing to be fixedly clamped, feed servo motor drives ball screw rotation, and mobile work platform is in ball Axially guide post moves to the right under the drive of screw rod, while ultrasonic wave shoveling device is opened, what supersonic generator issued Ultrasonic frequency is converted to ultrasonic frequency vibratory by ultrasonic transducer, and ultrasonic frequency vibratory is after amplitude transformer luffing It passes on perching knife, is acted on anode block by perching knife, carry out continuously rooting out work;Waste material after rooting out falls on waste material and returns Receive storehouse in, waste storage arrive middle part material position when photoelectric testing sensor detection issue signal, starting feeder motor drive spiral transferring Machine is sent to rotate, transmission waste material to waste outlet;The dust generated when rooting out carries out separating treatment by dust absorption fan inspiration cylinder, Gas is discharged from exhaust outlet after treatment, and dust falls in cone hopper and is discharged from the discharge gate of bottom;
4) process finishing: when complete fluting processing after, axial grip hydraulic cylinder and clamping bar bottom it is hinged compression hydraulic cylinder it is same When retract unclamp anode block;Driving motor starting, is driven to outside equipment by material driving chain, and mobile working platform returns Initial position completes the fluting processing of anode block.
Compared with prior art, advantages of the present invention:
1. the present invention conveys cross-feeding using chain, anode carbon is fixed fastly, is rooted out the mobile mode of tool and is carried out processing fluting, Track length only needs, no setting is required long guideway suitable with the fast length of anode carbon, greatly reduces the size of equipment, reduces equipment Space occupied is launched convenient for a large amount of.
2. carrying out rooting out fluting in such a way that ultrasonic wave is rooted out in the present invention, no mechanical rotation cutting friction is not present The problem of cutting tool fever damage, chipping;Ultrasonic activation shovel the amount of rooting out can be adjusted as needed with anode block angle It saves, three perching knives is provided in single group baggermulde, perching knife is gradually reduced in direction of feed height, is carried out layering and is rooted out, can reduce The load of perching knife protects perching knife.
3. the present invention is provided with waste material collection device in device bottom, can start automatically according to waste storage amount is detected Discharge device carries out discharge, without manually being cleaned, reduces workload.
4. the present invention is provided with vacuum cleaner at the top of equipment, the dust generated when work is extracted, and former using cyclone dust removal Reason carries out separating treatment to dust, avoids dust pollution site environment, equipment is more environmentally-friendly.
5. the present invention completely cuts off working cell completely in a closed space by the way that safe blimp is arranged, in cover Inside is equipped with sound-proof material, and soundproof effect is very good, avoids the occurrence of noise pollution, improves work on the spot environment;And it is provided with drawing Door and observation transparency window, facilitate operator to carry out observation maintenance to equipment working condition, while can play security protection work With.
6. whether the present invention is moved on the table by photoelectric sensor and travel switch double check anode block Position, axial grip device and clamping sides device are clamped fixation automatically, increase device security, automatic pine after the completion of fluting It opens, chain sends out equipment.
7. the present invention roots out mode by using ultrasonic wave and processes to anode block air discharge duct, single group slot is equipped with more Perching knife is improved processing efficiency, while perching knife angle and perching knife working depth can be adjusted according to processing situation, processing is different Groove depth, the processing of anode block carries out in a completely enclosed safe blimp, protect operator safety and Health;It is conveyed simultaneously using automatic cross-feeding mode, high degree of automation, occupied area is minimum, is highly suitable for anode The processing of carbon block air discharge duct.
Detailed description of the invention
Fig. 1 is device overall schematic.
Fig. 2 is equipment left view.
Fig. 3 is ultrasonic wave shoveling device schematic diagram.
Fig. 4 is perching knife schematic diagram.
Fig. 5 is stationary work-table schematic diagram.
Fig. 6 is stationary work-table schematic diagram.
Fig. 7 is axis stationary work-table schematic diagram.
Parts title and serial number in figure:
Rack 1, fixed workbench 2, guide chain groove 2.1, square through-hole 2.2, round tube hole 2.3, safe blimp 3, back cover Shell 3.1, double-wing door 3.2, observation transparency window 3.3, material inlet 3.4, supplied materials detection sensor 3.41, telescopic cylinder 3.42, every Disconnected flashboard 3.43, limit switch 3.6, mobile working platform 4, lifting guide pillar 5, sliding sleeve 5.1, lock-screw 5.2, rises sliding rail 3.5 Cross bar 5.3, elevating screw 5.4, manual rocker 5.5, support rod 5.6, axial guide post 6, ball screw 7, feed servo motor drop 8, ultrasonic wave shoveling device 9, supersonic generator 9.1, signal wire 9.2, regulating tank 9.3, adjusting rod 9.4, adjusting nut 9.5, Protective cover 9.6, hinge I 9.7, hinge II 9.8, ultrasonic transducer 9.9, amplitude transformer 9.10, perching knife 9.11, flange 9.111, shovel Handle 9.112, shovel face 9.113, photoelectric sensor (10), travel switch 11, axial grip hydraulic cylinder 12, driving motor 13, transmission Axis 14, driving chain I 16, drive sprocket II 17, sprocket wheel 18, material driving chain 19, tightener sprocket 20, is opened drive sprocket I 15 Tight slot 21, block 22, clamping sides bar 23, compression hydraulic cylinder 24, waste recovery storehouse 25, photoelectric testing sensor 26, spiral transferring Send machine 27, screw motor 28, material outlet 29, dust-extraction unit 30, inlet tube 30.1, dust absorption fan 30.2, outlet 30.3, exhaust Mouth 30.4, cone hopper 30.5, discharge gate 30.6, cylinder 30.7.
Specific embodiment
The following further describes the present invention with reference to the drawings.
Embodiment 1:
As shown in Figure of description, a kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack 1, fix Workbench 2, safe blimp 3, mobile working platform 4, ultrasonic wave shoveling device 9 and dust-extraction unit 30;1 top of rack Equipped with fixed workbench 2;Plane is equipped with straight line guide chain groove 2.1 on 2 both ends of fixed workbench, and it is logical that middle part is equipped with circle Hole 2.3, front and back are set there are two square through-hole 2.2;Photoelectric sensor 10, the circle are equipped on the left of the fixed workbench 2 2.3 position of through-hole is equipped with travel switch 11, and fixed 2 both ends of workbench are equipped with two groups of axial grip hydraulic cylinders 12;It is described Fixed 2 bottom surface of workbench is equipped with driving motor 13, and the driving motor 13 is fixed on fixed 2 bottom surface of workbench, institute It states the output of driving motor 13 to be connected on transmission shaft 14, there is two groups of drive sprockets I 15, the drive sprocket on the transmission shaft 14 Two groups of driving chains I 16 are connected on I 15, the drive sprocket I 15 is passed by driving chain I 16 and II 17 chain of drive sprocket Dynamic, the drive sprocket II 17 is coaxially mounted on fixed workbench 2 with sprocket wheel 18, and the sprocket wheel 18 is described equipped with two groups Sprocket wheel 18 is equipped with material driving chain 19, is fixed with more than two blocks 22, the material on the material driving chain 19 Driving chain 19 is fitted around in the straight line guide chain groove 2.1 on fixed workbench 2, and the sprocket wheel 18 is driven by material Chain 19 and 20 chain conveyer of tightener sprocket, the tightener sprocket 20 are mounted on tensioning slot 21;2.2 position of square through-hole Equipped with two groups of clamping sides bars 23, the clamping sides bar 23 is in " 7 " word shape, and passes through square through-hole 2.2, and middle part is hinged On fixed workbench 2, bottom is hinged with 24 both ends of compression hydraulic cylinder respectively;The mobile working platform 4 is equipped with two axis To guide post 6, the axial direction guide post 6 passes through mobile working platform 4, and 6 both ends of the axial direction guide post are fixed on lifting cross bar 5.3, Ball screw 7 is equipped in the middle part of the mobile working platform 4, the ball screw 7 passes through mobile working platform 4, the ball wire 7 one end of bar is connected on feed servo motor 8, and the other end is fixed on lifting cross bar 5.3, and 5.3 both ends of lifting cross bar are set There is sliding sleeve 5.1, the sliding sleeve 5.1 is slidably socketed in lifting guide pillar 5, and it is flat that 5 bottom of lifting guide pillar is fixed on fixed work On platform 2, top is connected with support rod 5.6;The sliding sleeve 5.1 is equipped with elevating screw 5.4, and the elevating screw 5.4, which passes through, to be slided 5.1 are covered, manual rocker 5.5 is connected at the top of the elevating screw 5.4, the sliding sleeve 5.1 is equipped with two groups of lock-screws 5.2.
The ultrasonic wave shoveling device 9 includes supersonic generator 9.1, ultrasonic transducer 9.9 and perching knife 9.11, described Supersonic generator 9.1 is connect by signal wire 9.2 with ultrasonic transducer 9.9, and frequency is arranged in the supersonic generator 9.1 At least 30KHz, the ultrasonic transducer 9.9 are fixedly connected with 9.10 one end of amplitude transformer, 9.10 other end of amplitude transformer with Perching knife 9.11 is fixedly connected, and protective cover 9.6 is equipped with outside the ultrasonic transducer 9.9, and the ultrasonic transducer 9.9 is fixed It is mounted in protective cover 9.6, is carried out hingedly at the top of the protective cover 9.6 by hinge I 9.7 and adjusting rod 9.4, the protective cover 9.6 bottoms are hinged by hinge II 9.8 and mobile work platform 4, and 9.4 both ends of adjusting rod are equipped with adjusting nut 9.5, the shifting Dynamic 4 both ends of workbench are equipped with regulating tank 9.3, and the adjusting rod 9.4 passes through the regulating tank 9.3 in mobile work platform 4.
The perching knife 9.11 includes flange 9.111 and spade 9.112, and the perching knife 9.11 passes through flange 9.111 and luffing Bar 10 is fixedly connected, and 9.111 bottom of flange is fixedly connected with one end of spade 9.112, and the other end of the spade 9.112 is solid Surely it is connected with shovel face 9.113,9.113 width of shovel face is the width of required fluting, the shovel face 9.113 and required processing sun The plane included angle of pole carbon block is 10 ° ~ 80 °, and the perching knife 9.11 is equipped with 2 groups or more, and 9.11 top position of perching knife gradually drops Low arrangement.
The safe blimp 3 includes rear casing 3.1 and double-wing door 3.2, and the rear casing is fixed in rack 1, and right It pulls 3.2 seamless connectivities, forms a closed entirety, cover fixed workbench 2 and mobile working platform 4;After described Sound-proof material is mounted on housing 3.1 and 3.2 inner wall of double-wing door;The double-wing door 3.2 is equipped with observation transparency window 3.3, 3.3 bottom of observation transparency window is equipped with material inlet 3.4, and 3.4 outer upper of material inlet is equipped with supplied materials detection sensing Device 3.41,3.4 inside upper part of material inlet are equipped with two groups of partition flashboards 3.43, and 3.43 top of partition flashboard is equipped with two Group telescopic cylinder 3.42, the telescopic cylinder 3.42 are fixed on 3.2 inner wall of double-wing door, the partition flashboard 3.43 and double-wing door 3.2 inner walls are slidably connected, and 3.2 bottom of double-wing door is equipped with sliding rail 3.5, and the double-wing door is mounted on sliding rail 3.5.
The dust-extraction unit 30 includes cylinder 30.7 and dust absorption fan 30.2, after the dust absorption fan 30.2 is fixedly mounted on On housing 3.1, the inlet tube 30.1 of the dust absorption fan 30.2 passes through 3.1 surface of rear casing, and the dust absorption fan 30.2 exports Pipe 30.3 is connected to 30.7 top of cylinder, and exhaust outlet 30.4,30.7 bottom of the cylinder connection are equipped at the top of the cylinder 30.7 There is cone hopper 30.5,30.5 bottom of cone hopper is equipped with discharge gate 30.6.
The present invention is the following steps are included: processing prepares: when needing to process anode block air discharge duct, adding as needed first Work groove depth rotates elevating screw 5.4 by manual rocker 5.5, and the sliding sleeve 5.1 connecting with elevating screw 5.4 drives lifting horizontal Bar 5.3 is moved up and down along lifting guide pillar 5, be fixed on lifting cross bar 5.3 on axial guide post 6 drive mobile working platform 4 with Move up and down, the ultrasonic wave shoveling device 9 being fixed on mobile working platform 4 while moving up and down, adjust After the height of mobile working platform 4, lock-screw 5.2 is tightened;Simultaneously by adjusting adjusting rod 9.4 along the shifting of regulating tank 9.3 Momentum, the protective cover 9.6 being hinged on adjusting rod 9.4 by hinge I 9.7 are rotated along hinge II 9.8, are fixed on protection The amplitude transformer 10 that connects carries perching knife 9.11 and turns to suitable machining angle on ultrasonic transducer 9.9 in cover 9.6, at this time into The depth declined to last group of direction shovel face 9.113 is consistent with needing to process exhaust groove depth, tightens 9.4 both ends of adjusting rod Adjusting nut 9.5 is locked, and double-wing door 3.2 is shut, into preparation state;Charging clamps: after completing preparation, Driving motor 13 drives drive sprocket I 15 to rotate, and the drive sprocket II linked with drive sprocket I 15 is simultaneously with 18 turns of movable sprocket Dynamic, the block 22 being mounted on the material driving chain 19 on sprocket wheel 18 pushes anode block cross drive to material inlet 3.4, The supplied materials detection sensor 3.41 being located on material inlet 3.4 issues signal after detecting supplied materials, and control telescopic cylinder 3.42 is received Partition flashboard 3.43 is mentioned in contracting, anode block enters in equipment with material driving chain 19;Into after equipment, material transmission Chain 19 enters the guide chain groove 2.1 on fixed workbench 2, and block 22 continues to press on anode block advance, until anode carbon The photoelectric sensor 10 that block advances to the travel switch 11 and left side that are located at fixed 2 middle part round tube hole of workbench, 2.3 position is same When detect and stop transmission after anode block, two groups of simultaneously operations of axial grip hydraulic cylinders 12 withstand anode block, two groups of sides The hinged compression hydraulic cylinder 24 in 23 bottom of clamping bar also ejects clamping anode block simultaneously, is completed at the same time axial direction and front and back clamps admittedly It is fixed;Fluting processing: after completing to be fixedly clamped, feed servo motor 8 drives ball screw 7 to rotate, and mobile work platform 4 is in ball Axially guide post 6 moves to the right under the drive of screw rod 7, while ultrasonic wave shoveling device 9 is opened, supersonic generator 9.1 The ultrasonic frequency of sending is converted to ultrasonic frequency vibratory by ultrasonic transducer 9.9, and ultrasonic frequency vibratory is by becoming It passes on perching knife 9.11 after 9.10 luffing of width bar, is acted on anode block by perching knife 9.11, carry out continuously rooting out work; The dust generated when rooting out carries out separating treatment by 30.2 inspiration cylinder 30.7 of dust absorption fan, and gas is from exhaust after treatment Mouth 30.4 is discharged, and dust falls in cone hopper 30.5 and is discharged from the discharge gate 30.6 of bottom;
Process finishing: after completing fluting processing, the hinged compression hydraulic cylinder of axial grip hydraulic cylinder 12 and 23 bottom of clamping bar 24, which retract at the same time, unclamps anode block;Driving motor 13 starts, and is driven to outside equipment by material driving chain 19, mobile working Platform 4 returns to initial position, completes the fluting processing of anode block.
Embodiment 2:
A kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack 1, fixed workbench 2, safety every Sound cover 3, mobile working platform 4, ultrasonic wave shoveling device 9 and dust-extraction unit 30;1 top of rack is equipped with fixed workbench 2, bottom is equipped with back taper waste recovery storehouse 25;Plane is equipped with straight line guide chain groove 2.1 on 2 both ends of fixed workbench, Middle part is equipped with round tube hole 2.3, and front and back is set there are two square through-hole 2.2;Photoelectric sensing is equipped on the left of the fixed workbench 2 Device 10,2.3 position of round tube hole are equipped with travel switch 11, and fixed 2 both ends of workbench are equipped with two groups of axial grip liquid Cylinder pressure 12;2 bottom surface of fixed workbench is equipped with driving motor 13, and the driving motor 13 is fixed on fixed workbench On 2 bottom surfaces, the output of driving motor 13 is connected on transmission shaft 14, there is two groups of drive sprockets I 15, institute on the transmission shaft 14 It states and is connected with two groups of driving chains I 16 on drive sprocket I 15, the drive sprocket I 15 passes through driving chain I 16 and drive sprocket II 17 chain conveyers, the drive sprocket II 17 are coaxially mounted on fixed workbench 2 with sprocket wheel 18, and the sprocket wheel 18 is equipped with two Group, the sprocket wheel 18 are equipped with material driving chain 19, are fixed with more than two blocks 22, institute on the material driving chain 19 It states material driving chain 19 to be fitted around in the straight line guide chain groove 2.1 on fixed workbench 2, the sprocket wheel 18 passes through object Expect driving chain 19 and 20 chain conveyer of tightener sprocket, the tightener sprocket 20 is mounted on tensioning slot 21;The square through-hole 2.2 positions are equipped with two groups of clamping sides bars 23, and the clamping sides bar 23 is in " 7 " word shape, and passes through square through-hole 2.2, Middle part is hinged on fixed workbench 2, and bottom is hinged with 24 both ends of compression hydraulic cylinder respectively;The mobile working platform 4 is set There are two axial guide posts 6, the axial direction guide post 6 passes through mobile working platform 4, and it is horizontal that 6 both ends of the axial direction guide post are fixed on lifting On bar 5.3, ball screw 7 is equipped in the middle part of the mobile working platform 4, the ball screw 7 passes through mobile working platform 4, institute It states 7 one end of ball screw to be connected on feed servo motor 8, the other end is fixed on lifting cross bar 5.3, the lifting cross bar 5.3 both ends are equipped with sliding sleeve 5.1, and the sliding sleeve 5.1 is slidably socketed in lifting guide pillar 5, and 5 bottom of lifting guide pillar is fixed on Determine on workbench 2, top is connected with support rod 5.6;The sliding sleeve 5.1 is equipped with elevating screw 5.4, the elevating screw 5.4 pass through sliding sleeve 5.1, and manual rocker 5.5 is connected at the top of the elevating screw 5.4, and the sliding sleeve 5.1 is equipped with two groups of lockings Screw 5.2.
The ultrasonic wave shoveling device 9 includes supersonic generator 9.1, ultrasonic transducer 9.9 and perching knife 9.11, described Supersonic generator 9.1 is connect by signal wire 9.2 with ultrasonic transducer 9.9, and frequency is arranged in the supersonic generator 9.1 At least 30KHz, the ultrasonic transducer 9.9 are fixedly connected with 9.10 one end of amplitude transformer, 9.10 other end of amplitude transformer with Perching knife 9.11 is fixedly connected, and protective cover 9.6 is equipped with outside the ultrasonic transducer 9.9, and the ultrasonic transducer 9.9 is fixed It is mounted in protective cover 9.6, is carried out hingedly at the top of the protective cover 9.6 by hinge I 9.7 and adjusting rod 9.4, the protective cover 9.6 bottoms are hinged by hinge II 9.8 and mobile work platform 4, and 9.4 both ends of adjusting rod are equipped with adjusting nut 9.5, the shifting Dynamic 4 both ends of workbench are equipped with regulating tank 9.3, and the adjusting rod 9.4 passes through the regulating tank 9.3 in mobile work platform 4.
The perching knife 9.11 includes flange 9.111 and spade 9.112, and the perching knife 9.11 passes through flange 9.111 and luffing Bar 10 is fixedly connected, and 9.111 bottom of flange is fixedly connected with one end of spade 9.112, and the other end of the spade 9.112 is solid Surely it is connected with shovel face 9.113,9.113 width of shovel face is the width of required fluting, the shovel face 9.113 and required processing sun The plane included angle of pole carbon block is 10 ° ~ 80 °, and the perching knife 9.11 is equipped with 2 groups or more, and 9.11 top position of perching knife gradually drops Low arrangement.
Photoelectric testing sensor 26 is equipped in the middle part of waste recovery storehouse 25, bottom is equipped with screw conveyor 27, institute 27 one end of screw conveyor connection feeder motor 26 is stated, the other end is equipped with waste outlet 28.
The safe blimp 3 includes rear casing 3.1 and double-wing door 3.2, and the rear casing is fixed in rack 1, and right It pulls 3.2 seamless connectivities, forms a closed entirety, cover fixed workbench 2 and mobile working platform 4;After described Sound-proof material is mounted on housing 3.1 and 3.2 inner wall of double-wing door;The double-wing door 3.2 is equipped with observation transparency window 3.3, 3.3 bottom of observation transparency window is equipped with material inlet 3.4, and 3.4 outer upper of material inlet is equipped with supplied materials detection sensing Device 3.41,3.4 inside upper part of material inlet are equipped with two groups of partition flashboards 3.43, and 3.43 top of partition flashboard is equipped with two Group telescopic cylinder 3.42, the telescopic cylinder 3.42 are fixed on 3.2 inner wall of double-wing door, the partition flashboard 3.43 and double-wing door 3.2 inner walls are slidably connected, and 3.2 bottom of double-wing door is equipped with sliding rail 3.5, and the double-wing door is mounted on sliding rail 3.5.
The dust-extraction unit 30 includes cylinder 30.7 and dust absorption fan 30.2, after the dust absorption fan 30.2 is fixedly mounted on On housing 3.1,30.2 inlet tube 30.1 of dust absorption fan passes through 3.1 surface of rear casing, 30.2 outlet of dust absorption fan 30.3 are connected to 30.7 top of cylinder, are equipped with exhaust outlet 30.4 at the top of the cylinder 30.7,30.7 bottom of cylinder is connected with Cone hopper 30.5,30.5 bottom of cone hopper are equipped with discharge gate 30.6.
The present invention is the following steps are included: processing prepares: when needing to process anode block air discharge duct, adding as needed first Work groove depth rotates elevating screw 5.4 by manual rocker 5.5, and the sliding sleeve 5.1 connecting with elevating screw 5.4 drives lifting horizontal Bar 5.3 is moved up and down along lifting guide pillar 5, be fixed on lifting cross bar 5.3 on axial guide post 6 drive mobile working platform 4 with Move up and down, the ultrasonic wave shoveling device 9 being fixed on mobile working platform 4 while moving up and down, adjust After the height of mobile working platform 4, lock-screw 5.2 is tightened;Simultaneously by adjusting adjusting rod 9.4 along the shifting of regulating tank 9.3 Momentum, the protective cover 9.6 being hinged on adjusting rod 9.4 by hinge I 9.7 are rotated along hinge II 9.8, are fixed on protection The amplitude transformer 10 that connects carries perching knife 9.11 and turns to suitable machining angle on ultrasonic transducer 9.9 in cover 9.6, at this time into The depth declined to last group of direction shovel face 9.113 is consistent with needing to process exhaust groove depth, tightens 9.4 both ends of adjusting rod Adjusting nut 9.5 is locked, and double-wing door 3.2 is shut, into preparation state;Charging clamps: after completing preparation, Driving motor 13 drives drive sprocket I 15 to rotate, and the drive sprocket II linked with drive sprocket I 15 is simultaneously with 18 turns of movable sprocket Dynamic, the block 22 being mounted on the material driving chain 19 on sprocket wheel 18 pushes anode block cross drive to material inlet 3.4, The supplied materials detection sensor 3.41 being located on material inlet 3.4 issues signal after detecting supplied materials, and control telescopic cylinder 3.42 is received Partition flashboard 3.43 is mentioned in contracting, anode block enters in equipment with material driving chain 19;Into after equipment, material transmission Chain 19 enters the guide chain groove 2.1 on fixed workbench 2, and block 22 continues to press on anode block advance, until anode carbon The photoelectric sensor 10 that block advances to the travel switch 11 and left side that are located at fixed 2 middle part round tube hole of workbench, 2.3 position is same When detect and stop transmission after anode block, two groups of simultaneously operations of axial grip hydraulic cylinders 12 withstand anode block, two groups of sides The hinged compression hydraulic cylinder 24 in 23 bottom of clamping bar also ejects clamping anode block simultaneously, is completed at the same time axial direction and front and back clamps admittedly It is fixed;Fluting processing: after completing to be fixedly clamped, feed servo motor 8 drives ball screw 7 to rotate, and mobile work platform 4 is in ball Axially guide post 6 moves to the right under the drive of screw rod 7, while ultrasonic wave shoveling device 9 is opened, supersonic generator 9.1 The ultrasonic frequency of sending is converted to ultrasonic frequency vibratory by ultrasonic transducer 9.9, and ultrasonic frequency vibratory is by becoming It passes on perching knife 9.11 after 9.10 luffing of width bar, is acted on anode block by perching knife 9.11, carry out continuously rooting out work; Waste material after rooting out is fallen in waste recovery storehouse 25, and the detection of photoelectric testing sensor 26 issues letter when waste storage is to middle part material position Number, starting feeder motor 26 drives screw conveyor 27 to rotate, transmission waste material to waste outlet 28;The dust generated when rooting out is logical It crosses 30.2 inspiration cylinder 30.7 of dust absorption fan and carries out separating treatment, gas is discharged from exhaust outlet 30.4 after treatment, and dust is fallen It is discharged into cone hopper 30.5 from the discharge gate 30.6 of bottom;Process finishing: after completing fluting processing, axial grip is hydraulic The hinged compression hydraulic cylinder 24 of cylinder 12 and 23 bottom of clamping bar, which retracts at the same time, unclamps anode block;Driving motor 13 starts, and passes through Material driving chain 19 drives to outside equipment, and mobile working platform 4 returns to initial position, completes the fluting processing of anode block.
Embodiment 3:
A kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack 1, fixed workbench 2, safety every Sound cover 3, mobile working platform 4, ultrasonic wave shoveling device 9 and dust-extraction unit 30;1 top of rack is equipped with fixed workbench 2;Plane is equipped with straight line guide chain groove 2.1 on 2 both ends of fixed workbench, and middle part is equipped with round tube hole 2.3, and front and back is equipped with two A square through-hole 2.2;Photoelectric sensor 10 is equipped on the left of the fixed workbench 2,2.3 position of round tube hole is equipped with row Cheng Kaiguan 11, fixed 2 both ends of workbench are equipped with two groups of axial grip hydraulic cylinders 12;The fixed workbench 2 is gone to the bottom Face is equipped with driving motor 13, and the driving motor 13 is fixed on fixed 2 bottom surface of workbench, and the output of driving motor 13 connects It is connected on transmission shaft 14, has two groups of drive sprockets I 15 on the transmission shaft 14, two groups of biographies are connected on the drive sprocket I 15 Dynamic chain I 16, the drive sprocket I 15 pass through driving chain I 16 and II 17 chain conveyer of drive sprocket, the drive sprocket II 17 It is coaxially mounted on fixed workbench 2 with sprocket wheel 18, the sprocket wheel 18 is equipped with two groups, and the sprocket wheel 18 is driven equipped with material Chain 19 is fixed with more than two blocks 22 on the material driving chain 19, and the material driving chain 19 is fitted around In straight line guide chain groove 2.1 on fixed workbench 2, the sprocket wheel 18 passes through material driving chain 19 and 20 chain of tightener sprocket Transmission, the tightener sprocket 20 are mounted on tensioning slot 21;2.2 position of square through-hole is equipped with two groups of clamping sides bars 23, the clamping sides bar 23 is in " 7 " word shape, and passes through square through-hole 2.2, and middle part is hinged on fixed workbench 2, Bottom is hinged with 24 both ends of compression hydraulic cylinder respectively;The mobile working platform 4 is equipped with two axial guide posts 6, and the axial direction is led Column 6 passes through mobile working platform 4, and 6 both ends of the axial direction guide post are fixed on lifting cross bar 5.3, in the mobile working platform 4 Portion is equipped with ball screw 7, and the ball screw 7 passes through mobile working platform 4, and described 7 one end of ball screw is connected to feeding and watches It takes on motor 8, the other end is fixed on lifting cross bar 5.3, and 5.3 both ends of lifting cross bar are equipped with sliding sleeve 5.1, the sliding sleeve 5.1 are slidably socketed in lifting guide pillar 5, and 5 bottom of lifting guide pillar is fixed on fixed workbench 2, and top is connected with branch Strut 5.6;The sliding sleeve 5.1 is equipped with elevating screw 5.4, and the elevating screw 5.4 passes through sliding sleeve 5.1, the elevating screw 5.4 tops are connected with manual rocker 5.5, and the sliding sleeve 5.1 is equipped with two groups of lock-screws 5.2.
The ultrasonic wave shoveling device 9 includes supersonic generator 9.1, ultrasonic transducer 9.9 and perching knife 9.11, described Supersonic generator 9.1 is connect by signal wire 9.2 with ultrasonic transducer 9.9, and frequency is arranged in the supersonic generator 9.1 At least 30KHz, the ultrasonic transducer 9.9 are fixedly connected with 9.10 one end of amplitude transformer, 9.10 other end of amplitude transformer with Perching knife 9.11 is fixedly connected, and protective cover 9.6 is equipped with outside the ultrasonic transducer 9.9, and the ultrasonic transducer 9.9 is fixed It is mounted in protective cover 9.6, is carried out hingedly at the top of the protective cover 9.6 by hinge I 9.7 and adjusting rod 9.4, the protective cover 9.6 bottoms are hinged by hinge II 9.8 and mobile work platform 4, and 9.4 both ends of adjusting rod are equipped with adjusting nut 9.5, the shifting Dynamic 4 both ends of workbench are equipped with regulating tank 9.3, and the adjusting rod 9.4 passes through the regulating tank 9.3 in mobile work platform 4.
The perching knife 9.11 includes flange 9.111 and spade 9.112, and the perching knife 9.11 passes through flange 9.111 and luffing Bar 10 is fixedly connected, and 9.111 bottom of flange is fixedly connected with one end of spade 9.112, and the other end of the spade 9.112 is solid Surely it is connected with shovel face 9.113,9.113 width of shovel face is the width of required fluting, the shovel face 9.113 and required processing sun The plane included angle of pole carbon block is 10 ° ~ 80 °, and the perching knife 9.11 is equipped with 2 groups or more, and 9.11 top position of perching knife gradually drops Low arrangement.
The safe blimp 3 includes rear casing 3.1 and double-wing door 3.2, and the rear casing is fixed in rack 1, and right It pulls 3.2 seamless connectivities, forms a closed entirety, cover fixed workbench 2 and mobile working platform 4;After described Sound-proof material is mounted on housing 3.1 and 3.2 inner wall of double-wing door;The double-wing door 3.2 is equipped with observation transparency window 3.3, 3.3 bottom of observation transparency window is equipped with material inlet 3.4, and 3.4 outer upper of material inlet is equipped with supplied materials detection sensing Device 3.41,3.4 inside upper part of material inlet are equipped with two groups of partition flashboards 3.43, and 3.43 top of partition flashboard is equipped with two Group telescopic cylinder 3.42, the telescopic cylinder 3.42 are fixed on 3.2 inner wall of double-wing door, the partition flashboard 3.43 and double-wing door 3.2 inner walls are slidably connected, and 3.2 bottom of double-wing door is equipped with sliding rail 3.5, and the double-wing door is mounted on sliding rail 3.5, the sliding rail Two groups of limit switches 3.6 are equipped among 3.5.
The dust-extraction unit 30 includes cylinder 30.7 and dust absorption fan 30.2, after the dust absorption fan 30.2 is fixedly mounted on On housing 3.1,30.2 inlet tube 30.1 of dust absorption fan passes through 3.1 surface of rear casing, 30.2 outlet of dust absorption fan 30.3 are connected to 30.7 top of cylinder, are equipped with exhaust outlet 30.4 at the top of the cylinder 30.7,30.7 bottom of cylinder is connected with Cone hopper 30.5,30.5 bottom of cone hopper are equipped with discharge gate 30.6.
The present invention is the following steps are included: processing prepares: when needing to process anode block air discharge duct, adding as needed first Work groove depth rotates elevating screw 5.4 by manual rocker 5.5, and the sliding sleeve 5.1 connecting with elevating screw 5.4 drives lifting horizontal Bar 5.3 is moved up and down along lifting guide pillar 5, be fixed on lifting cross bar 5.3 on axial guide post 6 drive mobile working platform 4 with Move up and down, the ultrasonic wave shoveling device 9 being fixed on mobile working platform 4 while moving up and down, adjust After the height of mobile working platform 4, lock-screw 5.2 is tightened;Simultaneously by adjusting adjusting rod 9.4 along the shifting of regulating tank 9.3 Momentum, the protective cover 9.6 being hinged on adjusting rod 9.4 by hinge I 9.7 are rotated along hinge II 9.8, are fixed on protection The amplitude transformer 10 that connects carries perching knife 9.11 and turns to suitable machining angle on ultrasonic transducer 9.9 in cover 9.6, at this time into The depth declined to last group of direction shovel face 9.113 is consistent with needing to process exhaust groove depth, tightens 9.4 both ends of adjusting rod Adjusting nut 9.5 is locked, and double-wing door 3.2 is shut, and the two groups of limit switches 3.6 detection band being arranged on sliding rail 3.5 is closed the door Enter preparation state after signal;Charging clamps: after completing preparation, driving motor 13 drives I 15 turns of drive sprocket Dynamic, band movable sprocket 18 rotates the drive sprocket II linked with drive sprocket I 15 simultaneously, the material transmission chain being mounted on sprocket wheel 18 Block 22 on item 19 pushes anode block cross drive to material inlet 3.4, and the supplied materials detection being located on material inlet 3.4 passes Sensor 3.41, which detects, issues signal after supplied materials, and the control contraction of telescopic cylinder 3.42 above mentions partition flashboard 3.43, anode block with Material driving chain 19 enter in equipment;Into after equipment, material driving chain 19 enters leading on fixed workbench 2 Chain groove 2.1, block 22 continue to press on anode block advance, until anode block, which advances to, is located at fixed 2 middle part of workbench The travel switch 11 of 2.3 position of round tube hole and the photoelectric sensor 10 in left side stop being driven after being detected simultaneously by anode block, and two The group simultaneously operation of axial grip hydraulic cylinder 12 withstands anode block, the hinged compression hydraulic cylinder 24 in two groups of 23 bottoms of clamping sides bar Also clamping anode block is ejected simultaneously, is completed at the same time axial direction and front and back is fixedly clamped;Fluting processing: after completing to be fixedly clamped, Feed servo motor 8 drive ball screw 7 rotate, mobile work platform 4 under the drive of ball screw 7 axially guide post 6 to Right side is mobile, while ultrasonic wave shoveling device 9 is opened, and the ultrasonic frequency that supersonic generator 9.1 issues passes through ultrasonic waves Energy device 9.9 is converted to ultrasonic frequency vibratory, and ultrasonic frequency vibratory passes on perching knife 9.11 after 9.10 luffing of amplitude transformer, It is acted on anode block by perching knife 9.11, carries out continuously rooting out work;The dust generated when rooting out passes through dust absorption fan 30.2 inspiration cylinders 30.7 carry out separating treatment, and gas is discharged from exhaust outlet 30.4 after treatment, and dust falls on cone hopper It is discharged in 30.5 from the discharge gate 30.6 of bottom;Process finishing: after completing fluting processing, axial grip hydraulic cylinder 12 and clamping The hinged compression hydraulic cylinder 24 in 23 bottom of bar, which retracts at the same time, unclamps anode block;Driving motor 13 starts, and passes through material transmission chain Item 19 drives to outside equipment, and mobile working platform 4 returns to initial position, completes the fluting processing of anode block.
Embodiment 4:
A kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack 1, fixed workbench 2, safety every Sound cover 3, mobile working platform 4, ultrasonic wave shoveling device 9 and dust-extraction unit 30;1 top of rack is equipped with fixed workbench 2, bottom is equipped with back taper waste recovery storehouse 25;Plane is equipped with straight line guide chain groove 2.1 on 2 both ends of fixed workbench, Middle part is equipped with round tube hole 2.3, and front and back is set there are two square through-hole 2.2;Photoelectric sensing is equipped on the left of the fixed workbench 2 Device 10,2.3 position of round tube hole are equipped with travel switch 11, and fixed 2 both ends of workbench are equipped with two groups of axial grip liquid Cylinder pressure 12;2 bottom surface of fixed workbench is equipped with driving motor 13, and the driving motor 13 is fixed on fixed workbench On 2 bottom surfaces, the output of driving motor 13 is connected on transmission shaft 14, there is two groups of drive sprockets I 15, institute on the transmission shaft 14 It states and is connected with two groups of driving chains I 16 on drive sprocket I 15, the drive sprocket I 15 passes through driving chain I 16 and drive sprocket II 17 chain conveyers, the drive sprocket II 17 are coaxially mounted on fixed workbench 2 with sprocket wheel 18, and the sprocket wheel 18 is equipped with two Group, the sprocket wheel 18 are equipped with material driving chain 19, are fixed with more than two blocks 22, institute on the material driving chain 19 It states material driving chain 19 to be fitted around in the straight line guide chain groove 2.1 on fixed workbench 2, the sprocket wheel 18 passes through object Expect driving chain 19 and 20 chain conveyer of tightener sprocket, the tightener sprocket 20 is mounted on tensioning slot 21;The square through-hole 2.2 positions are equipped with two groups of clamping sides bars 23, and the clamping sides bar 23 is in " 7 " word shape, and passes through square through-hole 2.2, Middle part is hinged on fixed workbench 2, and bottom is hinged with 24 both ends of compression hydraulic cylinder respectively;The mobile working platform 4 is set There are two axial guide posts 6, the axial direction guide post 6 passes through mobile working platform 4, and it is horizontal that 6 both ends of the axial direction guide post are fixed on lifting On bar 5.3, ball screw 7 is equipped in the middle part of the mobile working platform 4, the ball screw 7 passes through mobile working platform 4, institute It states 7 one end of ball screw to be connected on feed servo motor 8, the other end is fixed on lifting cross bar 5.3, the lifting cross bar 5.3 both ends are equipped with sliding sleeve 5.1, and the sliding sleeve 5.1 is slidably socketed in lifting guide pillar 5, and 5 bottom of lifting guide pillar is fixed on Determine on workbench 2, top is connected with support rod 5.6;The sliding sleeve 5.1 is equipped with elevating screw 5.4, the elevating screw 5.4 pass through sliding sleeve 5.1, and manual rocker 5.5 is connected at the top of the elevating screw 5.4, and the sliding sleeve 5.1 is equipped with two groups of lockings Screw 5.2.
The ultrasonic wave shoveling device 9 includes supersonic generator 9.1, ultrasonic transducer 9.9 and perching knife 9.11, described Supersonic generator 9.1 is connect by signal wire 9.2 with ultrasonic transducer 9.9, and frequency is arranged in the supersonic generator 9.1 At least 30KHz, the ultrasonic transducer 9.9 are fixedly connected with 9.10 one end of amplitude transformer, 9.10 other end of amplitude transformer with Perching knife 9.11 is fixedly connected, and protective cover 9.6 is equipped with outside the ultrasonic transducer 9.9, and the ultrasonic transducer 9.9 is fixed It is mounted in protective cover 9.6, is carried out hingedly at the top of the protective cover 9.6 by hinge I 9.7 and adjusting rod 9.4, the protective cover 9.6 bottoms are hinged by hinge II 9.8 and mobile work platform 4, and 9.4 both ends of adjusting rod are equipped with adjusting nut 9.5, the shifting Dynamic 4 both ends of workbench are equipped with regulating tank 9.3, and the adjusting rod 9.4 passes through the regulating tank 9.3 in mobile work platform 4.
The perching knife 9.11 includes flange 9.111 and spade 9.112, and the perching knife 9.11 passes through flange 9.111 and luffing Bar 10 is fixedly connected, and 9.111 bottom of flange is fixedly connected with one end of spade 9.112, and the other end of the spade 9.112 is solid Surely it is connected with shovel face 9.113,9.113 width of shovel face is the width of required fluting, the shovel face 9.113 and required processing sun The plane included angle of pole carbon block is 10 ° ~ 80 °, and the perching knife 9.11 is equipped with 2 groups or more, and 9.11 top position of perching knife gradually drops Low arrangement.
Photoelectric testing sensor 26 is equipped in the middle part of the waste recovery storehouse 25, bottom is equipped with screw conveyor 27, the spiral shell It revolves 27 one end of conveyer and connects feeder motor 26, the other end is equipped with waste outlet 28.
The safe blimp 3 includes rear casing 3.1 and double-wing door 3.2, and the rear casing is fixed in rack 1, and right It pulls 3.2 seamless connectivities, forms a closed entirety, cover fixed workbench 2 and mobile working platform 4;After described Sound-proof material is mounted on housing 3.1 and 3.2 inner wall of double-wing door;The double-wing door 3.2 is equipped with observation transparency window 3.3, 3.3 bottom of observation transparency window is equipped with material inlet 3.4, and 3.4 outer upper of material inlet is equipped with supplied materials detection sensing Device 3.41,3.4 inside upper part of material inlet are equipped with two groups of partition flashboards 3.43, and 3.43 top of partition flashboard is equipped with two Group telescopic cylinder 3.42, the telescopic cylinder 3.42 are fixed on 3.2 inner wall of double-wing door, the partition flashboard 3.43 and double-wing door 3.2 inner walls are slidably connected, and 3.2 bottom of double-wing door is equipped with sliding rail 3.5, and the double-wing door is mounted on sliding rail 3.5, the sliding rail Two groups of limit switches 3.6 are equipped among 3.5.
The dust-extraction unit 30 includes cylinder 30.7 and dust absorption fan 30.2, after the dust absorption fan 30.2 is fixedly mounted on On housing 3.1,30.2 inlet tube 30.1 of dust absorption fan passes through 3.1 surface of rear casing, 30.2 outlet of dust absorption fan 30.3 are connected to 30.7 top of cylinder, are equipped with exhaust outlet 30.4 at the top of the cylinder 30.7,30.7 bottom of cylinder is connected with Cone hopper 30.5,30.5 bottom of cone hopper are equipped with discharge gate 30.6.
The present invention is the following steps are included: processing prepares: when needing to process anode block air discharge duct, adding as needed first Work groove depth rotates elevating screw 5.4 by manual rocker 5.5, and the sliding sleeve 5.1 connecting with elevating screw 5.4 drives lifting horizontal Bar 5.3 is moved up and down along lifting guide pillar 5, be fixed on lifting cross bar 5.3 on axial guide post 6 drive mobile working platform 4 with Move up and down, the ultrasonic wave shoveling device 9 being fixed on mobile working platform 4 while moving up and down, adjust After the height of mobile working platform 4, lock-screw 5.2 is tightened;Simultaneously by adjusting adjusting rod 9.4 along the shifting of regulating tank 9.3 Momentum, the protective cover 9.6 being hinged on adjusting rod 9.4 by hinge I 9.7 are rotated along hinge II 9.8, are fixed on protection The amplitude transformer 10 that connects carries perching knife 9.11 and turns to suitable machining angle on ultrasonic transducer 9.9 in cover 9.6, at this time into The depth declined to last group of direction shovel face 9.113 is consistent with needing to process exhaust groove depth, tightens 9.4 both ends of adjusting rod Adjusting nut 9.5 is locked, and double-wing door 3.2 is shut, and the two groups of limit switches 3.6 detection band being arranged on sliding rail 3.5 is closed the door Enter preparation state after signal;Charging clamps: after completing preparation, driving motor 13 drives I 15 turns of drive sprocket Dynamic, band movable sprocket 18 rotates the drive sprocket II linked with drive sprocket I 15 simultaneously, the material transmission chain being mounted on sprocket wheel 18 Block 22 on item 19 pushes anode block cross drive to material inlet 3.4, and the supplied materials detection being located on material inlet 3.4 passes Sensor 3.41, which detects, issues signal after supplied materials, and the control contraction of telescopic cylinder 3.42 above mentions partition flashboard 3.43, anode block with Material driving chain 19 enter in equipment;Into after equipment, material driving chain 19 enters leading on fixed workbench 2 Chain groove 2.1, block 22 continue to press on anode block advance, until anode block, which advances to, is located at fixed 2 middle part of workbench The travel switch 11 of 2.3 position of round tube hole and the photoelectric sensor 10 in left side stop being driven after being detected simultaneously by anode block, and two The group simultaneously operation of axial grip hydraulic cylinder 12 withstands anode block, the hinged compression hydraulic cylinder 24 in two groups of 23 bottoms of clamping sides bar Also clamping anode block is ejected simultaneously, is completed at the same time axial direction and front and back is fixedly clamped;Fluting processing: after completing to be fixedly clamped, Feed servo motor 8 drive ball screw 7 rotate, mobile work platform 4 under the drive of ball screw 7 axially guide post 6 to Right side is mobile, while ultrasonic wave shoveling device 9 is opened, and the ultrasonic frequency that supersonic generator 9.1 issues passes through ultrasonic waves Energy device 9.9 is converted to ultrasonic frequency vibratory, and ultrasonic frequency vibratory passes on perching knife 9.11 after 9.10 luffing of amplitude transformer, It is acted on anode block by perching knife 9.11, carries out continuously rooting out work;Waste material after rooting out falls on waste recovery storehouse 25 In, the detection of photoelectric testing sensor 26 issues signal when waste storage is to middle part material position, and starting feeder motor 26 drives spiral transferring Machine 27 is sent to rotate, transmission waste material to waste outlet 28;The dust generated when rooting out passes through 30.2 inspiration cylinder 30.7 of dust absorption fan Separating treatment is carried out, gas is discharged from exhaust outlet 30.4 after treatment, and dust falls on the row in cone hopper 30.5 from bottom Material mouth 30.6 is discharged;Process finishing: after completing fluting processing, the hinged folder of axial grip hydraulic cylinder 12 and 23 bottom of clamping bar Tight hydraulic cylinder 24, which retracts at the same time, unclamps anode block;Driving motor 13 starts, and is driven to outside equipment by material driving chain 19, Mobile working platform 4 returns to initial position, completes the fluting processing of anode block.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (7)

1. a kind of anode block fluting apparatus of novel environment friendly, it is characterised in that: including rack (1), fixed workbench (2), Safe blimp (3), mobile working platform (4), ultrasonic wave shoveling device (9) and dust-extraction unit (30);Rack (1) top Equipped with fixed workbench (2), bottom is equipped with back taper waste recovery storehouse (25);It is put down on fixed workbench (2) both ends Face is equipped with straight line guide chain groove (2.1), and middle part is equipped with round tube hole (2.3), and front and back is set there are two square through-hole (2.2);It is described Photoelectric sensor (10) are equipped on the left of fixed workbench (2), round tube hole (2.3) position is equipped with travel switch (11), institute Fixed workbench (2) both ends are stated equipped with two groups of axial grip hydraulic cylinders (12);Fixed workbench (2) bottom surface is equipped with Driving motor (13), the driving motor (13) are fixed on fixed workbench (2) bottom surface, driving motor (13) output It is connected on transmission shaft (14), has two groups of drive sprockets I (15) on the transmission shaft (14), connect on the drive sprocket I (15) Two groups of driving chains I (16) are connected to, the drive sprocket I (15) is passed by driving chain I (16) and drive sprocket II (17) chain Dynamic, the drive sprocket II (17) and sprocket wheel (18) are coaxially mounted on fixed workbench (2), and the sprocket wheel (18) is equipped with two Group, the sprocket wheel (18) are equipped with material driving chain (19), are fixed at least two gears on the material driving chain (19) Block (22), the material driving chain (19) are fitted around in the straight line guide chain groove (2.1) on fixed workbench (2), By material driving chain (19) and tightener sprocket (20) chain conveyer, the tightener sprocket (20) is mounted on opens the sprocket wheel (18) On tight slot (21);Square through-hole (2.2) position is equipped with two groups of clamping sides bars (23), and the clamping sides bar (23) is in " 7 " word shape, and pass through square through-hole (2.2), middle part is hinged on fixed workbench (2), bottom respectively with clamp liquid Cylinder pressure (24) both ends are hinged;The mobile working platform (4) is equipped with two axial guide posts (6), and the axial direction guide post (6), which passes through, moves Dynamic workbench (4), described axial direction guide post (6) both ends are fixed in lifting cross bar (5.3), in the mobile working platform (4) Portion is equipped with ball screw (7), and the ball screw (7) passes through mobile working platform (4), ball screw (7) one end connection To on feed servo motor (8), the other end is fixed in lifting cross bar (5.3), and the lifting cross bar (5.3) both ends are equipped with sliding sleeve (5.1), the sliding sleeve (5.1) is slidably socketed on lifting guide pillar (5), and lifting guide pillar (5) bottom is fixed on fixed work On platform (2), top is connected with support rod (5.6);The sliding sleeve (5.1) is equipped with elevating screw (5.4), the elevating screw (5.4) sliding sleeve (5.1) are passed through, is connected with manual rocker (5.5) at the top of the elevating screw (5.4), is set on the sliding sleeve (5.1) There are two groups of lock-screws (5.2).
2. a kind of anode block fluting apparatus of novel environment friendly according to claim 1, it is characterised in that: the ultrasonic wave Shoveling device (9) includes supersonic generator (9.1), ultrasonic transducer (9.9) and perching knife (9.11), and the ultrasonic wave occurs Device (9.1) is connect by signal wire (9.2) with ultrasonic transducer (9.9), and supersonic generator (9.1) the setting frequency is extremely Few 30KHz, the ultrasonic transducer (9.9) are fixedly connected with amplitude transformer (9.10) one end, and the amplitude transformer (9.10) is another End is fixedly connected with perching knife (9.11), is equipped with protective cover (9.6) outside the ultrasonic transducer (9.9), the ultrasonic waves Energy device (9.9) is fixedly mounted in protective cover (9.6), passes through hinge I (9.7) and adjusting rod at the top of the protective cover (9.6) (9.4) it carries out hingedly, protective cover (9.6) bottom passes through hinge II (9.8) and mobile work platform (4) hingedly, the adjusting Bar (9.4) both ends are equipped with adjusting nut (9.5), and mobile work platform (4) both ends are equipped with regulating tank (9.3), the adjusting rod (9.4) regulating tank (9.3) on mobile work platform (4) is passed through.
3. a kind of anode block fluting apparatus of novel environment friendly according to claim 2, it is characterised in that: the perching knife It (9.11) include flange (9.111) and spade (9.112), the perching knife (9.11) passes through flange (9.111) and amplitude transformer (9.10) it is fixedly connected, flange (9.111) bottom is fixedly connected with one end of spade (9.112), the spade (9.112) The other end is fixedly connected with shovel face (9.113), and shovel face (9.113) width is the width of required fluting, the shovel face (9.113) plane included angle with required processing anode block is 10 ° ~ 80 °, and the perching knife (9.11) is equipped with 2 groups or more, the shovel Knife (9.11) top position gradually decreases arrangement.
4. a kind of anode block fluting apparatus of novel environment friendly according to claim 1, it is characterised in that: the waste material returns It receives and is equipped with photoelectric testing sensor (26) in the middle part of storehouse (25), bottom is equipped with screw conveyor (27), the screw conveyor (27) One end connects feeder motor (26), and the other end is equipped with waste outlet (28).
5. a kind of anode block fluting apparatus of novel environment friendly according to claim 1, it is characterised in that: the safety every Sound cover (3) includes rear casing (3.1) and double-wing door (3.2), and the rear casing is fixed on rack (1), with double-wing door (3.2) nothing Gap connection, forms a closed entirety, covers fixed workbench (2) and mobile working platform (4);The rear casing (3.1) and sound-proof material is mounted on the double-wing door (3.2) inner wall;The double-wing door (3.2) is equipped with observation transparency window (3.3), the observation transparency window (3.3) bottom is equipped with material inlet (3.4), and material inlet (3.4) outer upper is equipped with Supplied materials detection sensor (3.41), material inlet (3.4) inside upper part are equipped with two groups of partition flashboards (3.43), the partition Flashboard (3.43) top is equipped with two groups of telescopic cylinders (3.42), and the telescopic cylinder (3.42) is fixed on double-wing door (3.2) inner wall On, the partition flashboard (3.43) is slidably connected with double-wing door (3.2) inner wall, and double-wing door (3.2) bottom is equipped with sliding rail (3.5), the double-wing door is mounted on sliding rail (3.5), and two groups of limit switches (3.6) are equipped among the sliding rail (3.5).
6. a kind of anode block fluting apparatus of novel environment friendly according to claim 1, it is characterised in that: the dedusting dress Setting (30) includes cylinder (30.7) and dust absorption fan (30.2), and the dust absorption fan (30.2) is fixedly mounted on rear casing (3.1) On, dust absorption fan (30.2) inlet tube (30.1) passes through rear casing (3.1) surface, dust absorption fan (30.2) outlet (30.3) it is connected to cylinder (30.7) top, is equipped with exhaust outlet (30.4) at the top of the cylinder (30.7), the cylinder (30.7) Bottom is connected with cone hopper (30.5), and cone hopper (30.5) bottom is equipped with discharge gate (30.6).
7. a kind of application method of the anode block fluting apparatus of novel environment friendly, feature described in -6 exist according to claim 1 In: the following steps are included:
1) processing prepares: when needing to process anode block air discharge duct, processing groove depth as needed first, passes through manual rocker (5.5) elevating screw (5.4) are rotated, the sliding sleeve (5.1) connecting with elevating screw (5.4) drives lifting cross bar (5.3) along liter Drop guide post (5) move up and down, be fixed on lifting cross bar (5.3) on axial guide post (6) drive mobile working platform (4) and then into Row moves up and down, and the ultrasonic wave shoveling device (9) being fixed on mobile working platform (4) while moving up and down, and adjusts After the height of mobile working platform (4), lock-screw (5.2) are tightened;Simultaneously by adjusting adjusting rod (9.4) along regulating tank (9.3) amount of movement, by hinge I (9.7) be hinged on the protective cover (9.6) on adjusting rod (9.4) along hinge II (9.8) into Row rotates, and the amplitude transformer (10) connected on the ultrasonic transducer (9.9) being fixed in protective cover (9.6) carries perching knife (9.11) Suitable machining angle is turned to, the depth and need to process air discharge duct that last group of shovel face of direction of feed (9.113) declines at this time Depth is consistent, and the adjusting nut (9.5) for tightening adjusting rod (9.4) both ends is locked, and shuts double-wing door (3.2), is arranged in cunning Enter preparation state after two groups of limit switches (3.6) detection band door signal on rail (3.5);
2) charging clamps: after completing preparation, driving motor (13) drives drive sprocket I (15) rotation, with drive sprocket I (15) drive sprocket II linked is rotated with movable sprocket (18) simultaneously, is mounted on the material driving chain (19) on sprocket wheel (18) Block (22) push anode block cross drive to material inlet (3.4), the supplied materials detection being located on material inlet (3.4) passes Sensor (3.41) issues signal after detecting supplied materials, controls and mentions partition flashboard (3.43), anode in telescopic cylinder (3.42) contraction Carbon block enters in equipment with material driving chain (19);Into after equipment, material driving chain (19) enters fixed work Guide chain groove (2.1) on platform (2), block (22) continues to press on anode block advance, until anode block is advanced to and is located at The travel switch (11) of round tube hole (2.3) position and the photoelectric sensor (10) in left side are examined simultaneously in the middle part of fixed workbench (2) Stop transmission after measuring anode block, two groups of axial grip hydraulic cylinder (12) simultaneously operations withstand anode block, two groups of side folders The hinged compression hydraulic cylinder (24) in tight bar (23) bottom also ejects clamping anode block simultaneously, is completed at the same time axial direction and front and back clamps It is fixed;
3) fluting processing: after completing to be fixedly clamped, feed servo motor (8) drives ball screw (7) rotation, mobile work platform (4) axially guide post (6) moves to the right under the drive of ball screw (7), while ultrasonic wave shoveling device (9) is opened, The ultrasonic frequency that supersonic generator (9.1) issues is converted to ultrasonic frequency vibratory by ultrasonic transducer (9.9), surpasses Acoustic vibration frequency passes on perching knife (9.11) after amplitude transformer (9.10) luffing, acts on anode carbon by perching knife (9.11) On block, carry out continuously rooting out work;Waste material after rooting out is fallen in waste recovery storehouse (25), when waste storage is to middle part material position Photoelectric testing sensor (26) detection issues signal, and starting feeder motor (26) drives screw conveyor (27) rotation, and transmission is useless Expect waste outlet (28);The dust generated when rooting out is carried out at separation by dust absorption fan (30.2) inspiration cylinder (30.7) Reason, gas is discharged from exhaust outlet (30.4) after treatment, and dust falls on the discharge gate in cone hopper (30.5) from bottom (30.6) it is discharged;
4) process finishing: after completing fluting processing, the hinged clamping of axial grip hydraulic cylinder (12) and clamping bar (23) bottom Hydraulic cylinder (24), which retracts at the same time, unclamps anode block;Driving motor (13) starting, is driven to by material driving chain (19) and is set Standby outer, mobile working platform (4) returns to initial position, completes the fluting processing of anode block.
CN201811097673.8A 2018-09-20 2018-09-20 A kind of anode block fluting apparatus of novel environment friendly Withdrawn CN109262861A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811097673.8A CN109262861A (en) 2018-09-20 2018-09-20 A kind of anode block fluting apparatus of novel environment friendly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811097673.8A CN109262861A (en) 2018-09-20 2018-09-20 A kind of anode block fluting apparatus of novel environment friendly

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CN109262861A true CN109262861A (en) 2019-01-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112605845A (en) * 2020-12-24 2021-04-06 瀛耐鑫(苏州)新材料有限公司 Wire take-up device for processing composite high-carbon steel diamond cutting wire

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112605845A (en) * 2020-12-24 2021-04-06 瀛耐鑫(苏州)新材料有限公司 Wire take-up device for processing composite high-carbon steel diamond cutting wire

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