CN109262401B - Deburring device for one-three-gear synchronous hub sliding groove and operation method thereof - Google Patents

Deburring device for one-three-gear synchronous hub sliding groove and operation method thereof Download PDF

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Publication number
CN109262401B
CN109262401B CN201811380474.8A CN201811380474A CN109262401B CN 109262401 B CN109262401 B CN 109262401B CN 201811380474 A CN201811380474 A CN 201811380474A CN 109262401 B CN109262401 B CN 109262401B
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Prior art keywords
gear synchronous
synchronous hub
sliding table
chute
guide
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CN109262401A (en
Inventor
孙文强
张德强
陈翔
李金华
张志刚
刘鹏飞
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Liaoning University of Technology
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Liaoning University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

Abstract

A deburring device for a three-gear synchronous hub chute and an operation method thereof relate to a mechanical device and an operation method thereof, wherein a deburring mechanism of the device is fixed with a bottom plate and a stand column in a welding mode; the bottom plate is provided with a threaded hole and is fixed with the upright post and the linear guide rail sliding table by screws; the linear guide rail sliding table and a three-gear synchronous hub fixing clamp are fixed by screws; one side of the molding core is 1:50 taper, the other side of the molding core wraps the polishing sponge and is connected with the spring, and the whole molding core forms an included angle of 25 degrees with the chute; the polishing sponge and the molding core are glued; during operation, the third-gear synchronous hub is mounted on the third-gear synchronous hub fixing clamp, the linear guide rail sliding table is electrified, a sliding groove on the third-gear synchronous hub enters at a constant speed from one end with a taper of 1:50, the linear guide rail sliding table power supply is turned off after the third-gear synchronous hub completely leaves the deburring mechanism, and the third-gear synchronous hub is taken down. The invention solves the difficult work of removing burrs by using the file by workers in factories.

Description

Deburring device for one-three-gear synchronous hub sliding groove and operation method thereof
Technical Field
The invention relates to a mechanical device and an operation method thereof, in particular to a deburring device for a three-gear synchronous hub sliding groove and an operation method thereof.
Background
The traditional deburring method mainly comprises manual grinding including file, scraper, grinding head and the like. The manual deburring method can cause the labor intensity of workers to be very high, the machining efficiency to be low, and the phenomenon that burrs at arc corners are not removed cleanly can occur.
Placing the workpiece in an automated apparatus solves the above-described problems. Existing equipment includes sand blasters, magnetic polishing machines, and the like. However, these devices, while capable of deburring, have the following drawbacks: the sand blasting machine uses high-speed compressed air to directly strike sand materials on the surface of a workpiece, so that the surface of the workpiece is changed to achieve the purpose of removing burrs. The magnetic polishing machine drags the stainless steel needle grinding material by utilizing magnetic field force to generate rapid rotary motion, thereby achieving the purpose of removing burrs. These devices may damage the surface of the workpiece to a greater or lesser extent than desired.
Therefore, the deburring device for the three-gear synchronous hub sliding groove is required to be invented, and the deburring device is simple to operate and high in production efficiency.
Disclosure of Invention
The invention aims to provide a deburring device for a three-gear synchronous hub sliding groove and an operation method thereof.
The invention aims at realizing the following technical scheme:
the device comprises a deburring mechanism, a stand column, a bottom plate, a linear guide rail sliding table, a three-gear synchronous hub fixing clamp and a three-gear synchronous hub, wherein the deburring mechanism comprises a top plate, a forming core, polishing sponge, a guide column, a guide chute, a spring, M8 screws, a bearing bracket, a deep groove ball bearing and a stand column positioning groove; the first three-gear synchronous hub fixing clamp comprises a reinforcing rib, a shaft shoulder, an inner hole guide shaft, a guide sliding table and a countersunk hole; the deburring mechanism, the bottom plate and the upright post are fixed in a welding mode; the bottom plate is provided with a threaded hole and is fixed with the upright post and the linear guide rail sliding table by screws; the linear guide rail sliding table and a three-gear synchronous hub fixing clamp are fixed by screws; one side of the molding core is 1:50 taper, the other side of the molding core wraps the polishing sponge and is connected with the spring, and the whole molding core forms an included angle of 25 degrees with the chute; the polishing sponge and the molding core are glued;
the deburring device for the chute of the three-gear synchronous hub comprises a three-gear synchronous hub, wherein the three-gear synchronous hub is arranged on a three-gear synchronous hub fixing clamp.
The three-gear synchronous hub chute deburring device is characterized in that the three-gear synchronous hub is positioned with the guide sliding table through an inner hole guide shaft on the clamp.
The three-gear synchronous hub sliding groove deburring device is characterized in that the three-gear synchronous hub is positioned with the guiding sliding table through an inner hole guiding shaft on the clamp and is axially fixed through a shaft shoulder.
A method of operating a three gear synchronous hub chute deburring device, the method comprising the steps of:
step 1: a third-gear synchronous hub is mounted on a third-gear synchronous hub fixing clamp, and the third-gear synchronous hub is positioned through an inner hole guide shaft and a guide sliding table on the clamp and is axially fixed through a shaft shoulder;
step 2: electrifying the linear guide rail sliding table to enable a three-gear synchronous hub on the sliding table to move at a constant speed through a deburring mechanism;
step 3: a chute on a three-gear synchronous hub enters from one end with a taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge;
step 4: closing the power supply of the linear guide rail sliding table after the third-gear synchronous hub completely leaves the deburring mechanism, and taking down the third-gear synchronous hub; and (3) obtaining the product.
The invention has the advantages and effects that:
the deburring device for the first three-gear synchronous hub sliding groove not only solves the problems of high operation strength, low working efficiency, incomplete removal and surface scratch in mechanical equipment of workers in the traditional process, but also can deburr other workpieces by only replacing a molding core.
The invention has simple structure, convenient operation and high production efficiency; solves the problems of low efficiency, high labor intensity and scratch of the surface of the workpiece by the existing automatic equipment in the traditional means.
Drawings
FIG. 1 is a schematic view of the overall installation structure of a three-gear synchronous hub chute deburring device of the present invention;
FIG. 2 is a schematic view of the deburring mechanism of the present invention;
FIG. 3 is a schematic view of a three-gear synchronous hub mounting fixture according to the present invention.
In the figure: 1. the deburring mechanism comprises a deburring mechanism, a top plate, a forming core, a polishing sponge, a 1d guide column, a 1e guide chute, a 1f spring, a 1gM8 screw, a 1h bearing bracket, a 1i deep groove ball bearing, a 1j upright post positioning groove, a 2 upright post, a 3 bottom plate, a 4 linear guide sliding table, a 5 third-gear synchronous hub fixing clamp, a 5a reinforcing rib, a 5b shaft shoulder, a 5c inner hole guide shaft, a 5d guide sliding table, a 5e countersink and a 6 third-gear synchronous hub.
Detailed Description
The present invention will be described in detail with reference to the embodiments shown in the drawings.
A deburring device for a three-gear synchronous hub chute and a method thereof comprise the following steps: the deburring mechanism comprises a top plate, a forming core, polishing sponge, a guide column, a guide chute, a spring, an M8 screw, a bearing bracket, a deep groove ball bearing and a column positioning groove; the first three-gear synchronous hub fixing clamp comprises a reinforcing rib, a shaft shoulder, an inner hole guide shaft, a guide sliding table and a countersunk hole.
Further, the deburring mechanism and the bottom plate are fixed in a welding mode by adopting an upright post;
further, the bottom plate is provided with a threaded hole and is fixed with the upright post and the linear guide rail sliding table by adopting screws;
further, the linear guide rail sliding table and a three-gear synchronous hub fixing clamp are fixed by screws;
further, the deburring device for the sliding groove of the three-gear synchronous hub is characterized in that one side of the molding core is 1:50 tapered, the molding core plays a guiding role, the other side wraps the polishing sponge and controls the force by a spring, and the whole molding core forms an included angle of 25 degrees with the sliding groove;
further, the deburring device for the three-gear synchronous hub sliding groove is characterized in that the forming core is manufactured by processing red copper;
further, the deburring device for the three-gear synchronous hub sliding groove is characterized in that the polishing sponge and the forming mold core are glued so as to be convenient to replace;
further, the burr removing method includes the steps of:
step 1: a third-gear synchronous hub is mounted on a third-gear synchronous hub fixing clamp, and the third-gear synchronous hub is positioned through an inner hole guide shaft and a guide sliding table on the clamp and is axially fixed through a shaft shoulder;
step 2: electrifying the linear guide rail sliding table to enable a three-gear synchronous hub on the sliding table to move at a constant speed through a deburring mechanism;
step 3: a chute on a three-gear synchronous hub enters from one end with a taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge;
step 4: and closing the power supply of the linear guide rail sliding table after the third-gear synchronous hub completely leaves the deburring mechanism, and taking down the third-gear synchronous hub.
As shown in fig. 1-3, fig. 1 is a schematic view of the overall installation structure of a deburring device for a three-gear synchronous hub chute, fig. 2 is a schematic view of the deburring mechanism, and fig. 3 is a schematic view of the structure of a three-gear synchronous hub fixing clamp. The three-gear synchronous hub sliding chute deburring device comprises a deburring mechanism 1, a top plate 1a, a forming core 1b, a polishing sponge 1c, a guide column 1d, a guide sliding chute 1e, a spring 1f, M8 screws 1g, a bearing frame 1h, a deep groove ball bearing 1i, a vertical column positioning groove 1j, a vertical column 2, a bottom plate 3, a linear guide sliding table 4, a three-gear synchronous hub fixing clamp 5, a reinforcing rib 5a, a shaft shoulder 5b, an inner hole guide shaft 5c, a guide sliding table 5d, a countersunk hole 5e and a three-gear synchronous hub 6, wherein the vertical column 2 is arranged in the vertical column positioning groove 1j of the deburring mechanism 1 and is fixed in a welding mode, and the other end of the vertical column 2 is connected with the bottom plate 3 by the M8 screws 1 g; the bearing frame 1h and the top plate 1a in the deburring mechanism 1 are connected through M8 threads 1g, the outer ring of the deep groove ball bearing 1i is matched with the bearing frame 1h, the inner ring is matched with the forming core 1b, one side of the forming core 1b is 1:50 tapered, the guiding function is achieved, the polishing sponge 1c is wrapped on the other side, the force is controlled through a spring 1f, and the whole forming core 1b forms an included angle of 25 degrees with a chute; the polishing sponge 1c adopts a specification of 300 meshes, and the problem of the inclination angle of the burr removal in the chute is solved by means of the rebound characteristic of the polishing sponge 1 c; one end of the guide chute 1e is connected with the top plate 1a by adopting an M8 screw, and the other end of the guide chute is matched with the guide column 1d for guiding and limiting; the first three-gear synchronous hub fixing clamp 5 is drilled with a countersunk hole 5e which is linked with the linear guide rail sliding table 4 by adopting an M8 screw 1g and is provided with a reinforcing rib 5a for stabilizing; the third gear synchronous hub 6 should be positioned with the guiding sliding table 5d through the inner hole guiding shaft 5c on the third gear synchronous hub fixing clamp 5, and axially fixed through the shaft shoulder 5 b.
The burr removing method comprises the following steps:
step 1: a third-gear synchronous hub 6 is mounted on a third-gear synchronous hub fixing clamp 5, and the third-gear synchronous hub 6 is positioned by an inner hole guide shaft 5c and a guide sliding table 5d on the clamp and is axially fixed by a shaft shoulder 5 b;
step 2: energizing the linear guide rail sliding table 4 to enable a three-gear synchronous hub 6 on the sliding table to move at a uniform speed through the deburring mechanism 1;
step 3: the sliding groove on the third gear synchronous hub 6 enters from one end of the taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge 1 c;
step 4: closing the power supply of the linear guide rail sliding table 4 after the third-gear synchronous hub 6 completely leaves the deburring mechanism 1, and taking down the third-gear synchronous hub 6;
example 2
As shown in fig. 1-3, fig. 1 is a schematic view of the overall installation structure of a deburring device for a three-gear synchronous hub chute, fig. 2 is a schematic view of the deburring mechanism, and fig. 3 is a schematic view of the structure of a three-gear synchronous hub fixing clamp. The three-gear synchronous hub sliding chute deburring device comprises a deburring mechanism 1, a top plate 1a, a forming core 1b, a polishing sponge 1c, a guide column 1d, a guide sliding chute 1e, a spring 1f, M8 screws 1g, a bearing frame 1h, a deep groove ball bearing 1i, a vertical column positioning groove 1j, a vertical column 2, a bottom plate 3, a linear guide sliding table 4, a three-gear synchronous hub fixing clamp 5, a reinforcing rib 5a, a shaft shoulder 5b, an inner hole guide shaft 5c, a guide sliding table 5d, a countersunk hole 5e and a three-gear synchronous hub 6, wherein the vertical column 2 is arranged in the vertical column positioning groove 1j of the deburring mechanism 1 and is fixed in a welding mode, and the other end of the vertical column 2 is connected with the bottom plate 3 by the M8 screws 1 g; the bearing frame 1h and the top plate 1a in the deburring mechanism 1 are connected through M8 threads 1g, the outer ring of the deep groove ball bearing 1i is matched with the bearing frame 1h, the inner ring is matched with the forming core 1b, one side of the forming core 1b is 1:50 tapered, the guiding function is achieved, the polishing sponge 1c is wrapped on the other side, the force is controlled through a spring 1f, and the whole forming core 1b forms an included angle of 25 degrees with a chute; the specification of the polishing sponge 1c is 500 meshes, and the problem of the inclination angle of burr removal in the chute is solved by means of the rebound characteristic of the polishing sponge 1 c; one end of the guide chute 1e is connected with the top plate 1a by adopting an M8 screw, and the other end of the guide chute is matched with the guide column 1d for guiding and limiting; the first three-gear synchronous hub fixing clamp 5 is drilled with a countersunk hole 5e which is linked with the linear guide rail sliding table 4 by adopting an M8 screw 1g and is provided with a reinforcing rib 5a for stabilizing; the third gear synchronous hub 6 should be positioned with the guiding sliding table 5d through the inner hole guiding shaft 5c on the third gear synchronous hub fixing clamp 5, and axially fixed through the shaft shoulder 5 b.
The burr removing method comprises the following steps:
step 1: a third-gear synchronous hub 6 is mounted on a third-gear synchronous hub fixing clamp 5, and the third-gear synchronous hub 6 is positioned by an inner hole guide shaft 5c and a guide sliding table 5d on the clamp and is axially fixed by a shaft shoulder 5 b;
step 2: energizing the linear guide rail sliding table 4 to enable a three-gear synchronous hub 6 on the sliding table to move at a uniform speed through the deburring mechanism 1;
step 3: the sliding groove on the third gear synchronous hub 6 enters from one end of the taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge 1 c;
step 4: closing the power supply of the linear guide rail sliding table 4 after the third-gear synchronous hub 6 completely leaves the deburring mechanism 1, and taking down the third-gear synchronous hub 6;
example 3
As shown in fig. 1-3, fig. 1 is a schematic view of the overall installation structure of a deburring device for a three-gear synchronous hub chute, fig. 2 is a schematic view of the deburring mechanism, and fig. 3 is a schematic view of the structure of a three-gear synchronous hub fixing clamp. The three-gear synchronous hub sliding chute deburring device comprises a deburring mechanism 1, a top plate 1a, a forming core 1b, a polishing sponge 1c, a guide column 1d, a guide sliding chute 1e, a spring 1f, M8 screws 1g, a bearing frame 1h, a deep groove ball bearing 1i, a vertical column positioning groove 1j, a vertical column 2, a bottom plate 3, a linear guide sliding table 4, a three-gear synchronous hub fixing clamp 5, a reinforcing rib 5a, a shaft shoulder 5b, an inner hole guide shaft 5c, a guide sliding table 5d, a countersunk hole 5e and a three-gear synchronous hub 6, wherein the vertical column 2 is arranged in the vertical column positioning groove 1j of the deburring mechanism 1 and is fixed in a welding mode, and the other end of the vertical column 2 is connected with the bottom plate 3 by the M8 screws 1 g; the bearing frame 1h and the top plate 1a in the deburring mechanism 1 are connected through M8 threads 1g, the outer ring of the deep groove ball bearing 1i is matched with the bearing frame 1h, the inner ring is matched with the forming core 1b, one side of the forming core 1b is 1:50 tapered, the guiding function is achieved, the polishing sponge 1c is wrapped on the other side, the force is controlled through a spring 1f, and the whole forming core 1b forms an included angle of 25 degrees with a chute; the polishing sponge 1c adopts a specification of 1000 meshes, and solves the problem of inclination angle of burr removal in the chute by means of the rebound characteristic of the polishing sponge 1 c; one end of the guide chute 1e is connected with the top plate 1a by adopting an M8 screw, and the other end of the guide chute is matched with the guide column 1d for guiding and limiting; the first three-gear synchronous hub fixing clamp 5 is drilled with a countersunk hole 5e which is linked with the linear guide rail sliding table 4 by adopting an M8 screw 1g and is provided with a reinforcing rib 5a for stabilizing; the third gear synchronous hub 6 should be positioned with the guiding sliding table 5d through the inner hole guiding shaft 5c on the third gear synchronous hub fixing clamp 5, and axially fixed through the shaft shoulder 5 b.
The burr removing method comprises the following steps:
step 1: a third-gear synchronous hub 6 is mounted on a third-gear synchronous hub fixing clamp 5, and the third-gear synchronous hub 6 is positioned by an inner hole guide shaft 5c and a guide sliding table 5d on the clamp and is axially fixed by a shaft shoulder 5 b;
step 2: energizing the linear guide rail sliding table 4 to enable a three-gear synchronous hub 6 on the sliding table to move at a uniform speed through the deburring mechanism 1;
step 3: the sliding groove on the third gear synchronous hub 6 enters from one end of the taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge 1 c;
step 4: closing the power supply of the linear guide rail sliding table 4 after the third-gear synchronous hub 6 completely leaves the deburring mechanism 1, and taking down the third-gear synchronous hub 6;
the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.

Claims (1)

1. The deburring device for the three-gear synchronous hub sliding groove is characterized by comprising a deburring mechanism (1), a stand column (2), a bottom plate (3), a linear guide rail sliding table (4), a three-gear synchronous hub fixing clamp (5) and a three-gear synchronous hub (6), wherein the deburring mechanism (1) comprises a top plate (1 a), a forming core (1 b), polishing sponge (1 c), a guide column (1 d), a guide sliding groove (1 e), a spring (1 f), M8 screws (1 g), a bearing frame (1 h), deep groove ball bearings (1 i) and stand column positioning grooves (1 j); the first three-gear synchronous hub fixing clamp (5) comprises a reinforcing rib (5 a), a shaft shoulder (5 b), an inner hole guide shaft (5 c), a guide sliding table (5 d) and a countersunk hole (5 e); the upright post (2) is arranged in an upright post positioning groove (1 j) of the deburring mechanism (1) and is fixed in a welding mode, and the other end of the upright post is connected with the bottom plate (3) by an M8 screw (1 g); the deburring mechanism is characterized in that a bearing frame (1 h) in the deburring mechanism (1) is connected with a top plate (1 a) by adopting M8 screws (1 g), an outer ring of a deep groove ball bearing (1 i) is matched with the bearing frame (1 h), an inner ring of the deep groove ball bearing is matched with a forming core (1 b), one side of the forming core (1 b) is 1:50 tapered, a guiding function is achieved, a polishing sponge (1 c) is wrapped on the other side of the forming core, the size of force is controlled by a spring (1 f), and an included angle of 25 degrees is formed between the whole forming core (1 b) and a guiding chute (1 e); the polishing sponge (1 c) adopts the specification of 300 meshes, and solves the problem of inclination angle of burr removal in the chute by means of the rebound characteristic of the polishing sponge (1 c); one end of the guide chute (1 e) is connected with the top plate (1 a) by an M8 screw, and the other end of the guide chute is matched with the guide column (1 d) for guiding and limiting; the first three-gear synchronous hub fixing clamp (5) is drilled with a countersunk hole (5 e) which is connected with the linear guide rail sliding table (4) by adopting M8 screws (1 g) and is provided with a reinforcing rib (5 a) for stabilizing; the third gear synchronous hub (6) is positioned with the guiding sliding table (5 d) through an inner hole guiding shaft (5 c) on the third gear synchronous hub fixing clamp (5), and is axially fixed through a shaft shoulder (5 b);
the operation method of the three-gear synchronous hub chute deburring device comprises the following steps:
step 1: a third-gear synchronous hub (6) is mounted on a third-gear synchronous hub fixing clamp (5), and the third-gear synchronous hub (6) is positioned with a guide sliding table (5 d) through an inner hole guide shaft (5 c) on the clamp and is axially fixed through a shaft shoulder (5 b);
step 2: electrifying the linear guide rail sliding table (4) to enable a three-gear synchronous hub (6) on the sliding table to move at a constant speed through the deburring mechanism (1);
step 3: a chute on a three-gear synchronous hub (6) enters from one end of a taper of 1:50 at a constant speed and slides out from one side of the wrapping polishing sponge (1 c);
step 4: and after the third-gear synchronous hub (6) completely leaves the deburring mechanism (1), closing the power supply of the linear guide rail sliding table (4), and taking down the third-gear synchronous hub (6).
CN201811380474.8A 2018-11-20 2018-11-20 Deburring device for one-three-gear synchronous hub sliding groove and operation method thereof Active CN109262401B (en)

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