CN109262079A - A kind of auxiliary units producing compresser cylinder workpiece - Google Patents
A kind of auxiliary units producing compresser cylinder workpiece Download PDFInfo
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- CN109262079A CN109262079A CN201811336529.5A CN201811336529A CN109262079A CN 109262079 A CN109262079 A CN 109262079A CN 201811336529 A CN201811336529 A CN 201811336529A CN 109262079 A CN109262079 A CN 109262079A
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- 230000007704 transition Effects 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 65
- 230000007306 turnover Effects 0.000 claims description 22
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000010862 gear shaping Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 13
- 238000004378 air conditioning Methods 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000000306 component Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The present invention relates to air-conditioning compressor cylinder workpiece manufacturing fields, especially a kind of auxiliary units for producing compresser cylinder workpiece, including two groups of rotary feeding bins, it further include the gear shapping machine along the setting of cylinder workpiece direction of travel, first conveyer belt, first gear-hobbing machine, second gear-hobbing machine, second conveyer belt, transition type manipulator, third conveyer belt, chamfering machine, 4th conveyer belt, gear shaving machine, 5th conveyer belt, get rid of oil machine, blanking bin, the present invention also gets rid of multiple processes and processes step by step to workpiece using inserting rolling and shave, multiple grippers and conveyer belt match, realize workpiece compact quick operation between multiple processes, improve the processing efficiency of workpiece.
Description
Technical field
The present invention relates to air-conditioning compressor cylinder workpiece manufacturing fields, especially a kind of to produce the auxiliary of compresser cylinder workpiece
Help process units.
Background technique
Compressor of air conditioner is the core component of air-conditioning, and compressor of air conditioner is that compressible drive system is played in air conditioning coolant loop
The effect of cryogen, is typically mounted in outdoor unit, and air-conditioning compressor cylinder includes being made of cylinder cap, cylinder body, cylinder seat, and effect is
Piston is installed, piston is made to do the effect of reciprocating compression gas.
Currently, the equipment used in the production process of compressor of air conditioner is gear shapping machine, gear-hobbing machine, chamfering machine, gear shaving machine
And oil machine is got rid of, gear shapping machine gear shapping machine is a kind of Metal Cutting Machine Tool, is using pinion cutter by straight-tooth outside generating Jia Gong Nei ﹑
With the gear cutting machine of helical gears and other toothed members.
The tooth form of gear, rack gear etc. is processed using pinion cutter as cutter, this processing method is known as " gear shaping ".Gear shaping
When, pinion cutter makees cutting movement up and down reciprocatingly, while making opposite rolling with workpiece.
Gear shapping machine is mainly used for processing nest and Nei Chi Lun ﹐ adds also processable rack gear after attachment.Make on gear shapping machine
With special cutter be also capable of processing non-round tooth wheel ﹑ partial gear and inside and outside forming table face ﹐ such as six jiaos of hole ﹑ keyed shafts of side hole ﹑ (key and
Axis joins together) etc..Machining accuracy is up to 7~5 ﹐ maximum workpieces processing diameters up to 12 meters.
Using the gear shapping machine of gear shape pinion cutter, roller gear that process principle is meshed similar to a pair.One of them is
Workpiece;The other is special gear, its modulus and pressure angle is identical with processed gear, but the involute of each tooth
Blade is all made on flank profil and tooth top --- top sword and two side edges, and have corresponding anterior angle, relief angle, here it is gear shape gear shapings
Knife.
Gear-hobbing machine is most widely used a kind of lathe in gear cutting machine, machinable straight-tooth, helical teeth on gear-hobbing machine
Roller gear, also processable worm gear, sprocket wheel etc..With hobboing cutter by generating processing straight-tooth, helical teeth and double helical tooth roller gear and
The gear cutting machine of worm gear.Also the various special tooth profiles such as spline and sprocket wheel are capable of processing when this lathe is using special hobboing cutter
Workpiece.The machining accuracy of general hobbing machine is 7~6 grades (JB179-83), and high precision gear hobber is 4~3 grades.Maximum machining diameter
Up to 15 meters.
Chamfering machine is the chamfered edge and tack work for both ends to be carried out with welding groove as required.Chamfering machine is double end chamfered edge
Machine, equipped with headstock, floral disc, clamping device, hydraulic auxiliary clamp, rise and fall roller device etc., to solve to process heavy wall pipe end
Problem, chamfering machine are configured with two chamfering edge tools and tack cutter on floral disc.
Gear shaving machine finishes the gear teeth face processed, this processing side using the gear shaver of gear-like as cutter
Method is known as " shaving ".Gear shaving machine is rotated freely pair by the helical gear theory of engagement by tool driving workpiece (or workpiece band cutter)
Roller gear is finished, and the fines of hair shape is shaved on the flank of tooth, with modified tooth profile and improves surface smoothness.
Gear shaving machine is suitable for finishing the gear not being quenched, commonly used in first passing through the hardness of gear hobbing or gear shaping in advance not
Straight-tooth or helical gear greater than HRC48 carry out shaving, add also processable internal gear after attachment.It is reachable to be processed gear maximum gauge
5 meter ﹐ but most wide with 500 millimeters of medium format gear shaving machine uses below.Shaving precision is 7~6 grades of (surfaces JB179-83) ﹐
Roughness is 0.63~0.32 micron.
Existing technology is substantially processed using above-mentioned equipment respectively, carries out man-made assembly after processing is completed, empty
The processing of compresser cylinder workpiece is adjusted to be required to manually installed and disassembly, manpower transports low efficiency, and exists during transport
The damage of safety problem and workpieces processing, to reduce production efficiency.
Summary of the invention
The purpose of the present invention is to overcome the deficiency in the prior art, and it is raw to propose a kind of auxiliary for producing compresser cylinder workpiece
Device is produced, for solving the technical problems such as existing compresser cylinder work piece production device loading and unloading speed is slow, production efficiency is low;This
Invention is also got rid of multiple processes and is processed step by step to workpiece using inserting rolling and shave, and multiple grippers and conveyer belt match, reality
Existing workpiece compact quick operation between multiple processes, improves the processing efficiency of workpiece.
To achieve the above object, the technical solution adopted by the present invention:
A kind of auxiliary units producing compresser cylinder workpiece,
Including two groups of rotary feeding bins, further include the gear shapping machine set gradually along cylinder workpiece direction of travel, the first conveyer belt,
First gear-hobbing machine, the second conveyer belt, transition type manipulator, third conveyer belt, chamfering machine, the 4th conveyer belt, shaves the second gear-hobbing machine
Tooth machine, the 5th conveyer belt get rid of oil machine and blanking bin, and the crossbeam of the gear shapping machine extends to rotary feeding bin, and described first
Gear-hobbing machine, chamfering machine, gear shaving machine, gets rid of oil machine and is successively alternately mounted on the first conveyer belt, the second conveyer belt, the second gear-hobbing machine
The region two sides that three conveyer belts, the 4th conveyer belt and the 5th conveyer belt are formed, the transition type manipulator are mounted on the second biography
It send at band and third conveyer belt docking, the chamfering machine, gear shaving machine and gets rid of and be equipped with three axis servounit of both hands arm in oil machine
Hand is equipped with 180o rotating device at the three axis servo manipulator of both hands arm;
The 180o rotating device includes feeding transition plates, and the turnover mechanism of feeding transition plates avris is arranged in, in feeding transition
The other side of plate is provided with pusher, and the turnover mechanism includes returning face plate, is provided with infrared launcher on returning face plate,
It is correspondingly arranged on the infrared receiving device for receiving infrared launcher infrared signal in feeding transition plates, is arranged on the returning face plate
Have clamping mechanism, the bottom of the clamping mechanism, which is provided with, steps up power mechanism, be arranged in step up power mechanism bottom step up machine
Structure regulating device, is arranged in the cylinder that drives upside down of clamping mechanism regulating device bottom, and three axis servo manipulator of arm is by workpiece
It is placed on clamping mechanism, two for stepping up to be arranged on power mechanism driving clamping mechanism step up pawl separation or closure is stepped up, will
Workpiece blocks, and afterwards turns over cylinder movement, drives 90 ° of returning face plate overturnings, when the infrared ray of infrared launcher transmitting is infrared
When reception device receives, tumble cylinder stopping movement, two for stepping up to be arranged on power mechanism driving clamping mechanism step up pawl
Closure or anti-separation, workpiece are separated, bottom clamping mechanism regulating device moves up under the action of driving upside down cylinder, will
It is pushed into feeding transition plates through 90 ° of workpiece of overturning, completes 180o rotation, workpiece is pushed to subsequent processing by pusher.
Further, the pusher includes scraping wings, and the side and upper end of scraping wings are respectively arranged with backplate, another
Side is a push plate sliding block, which connect with push plate drag chain, and the push plate drag chain is connect with push plate cylinder.
Further, the clamping mechanism includes stepping up pawl, and each bottom for stepping up pawl, which is provided with, steps up sliding block, Mei Yijia
Tight sliding block setting one it is independent step up in sliding slot, be additionally provided in the bottom for stepping up sliding block and step up power mechanism, step up power
Mechanism driving steps up sliding block and is stepping up side-to-side movement in sliding slot, so that stepping up pawl separation or closure;
The clamping mechanism regulating device includes that each adjusting slider for stepping up sliding slot bottom is arranged in, and is arranged at adjusting slider bottom
The adjusting sliding slot in portion, the left and right driving motor connecting with adjusting slider are acted by left and right driving motor, so that adjusting slider exists
It adjusts and is moved left and right in sliding slot, so that clamping mechanism separation or merging,
The bottom of the clamping mechanism regulating device, which is additionally provided with, drives upside down cylinder.
Further, the gear shapping machine, the first gear-hobbing machine, be equipped with singlehanded three axis servounit of arm on the second gear-hobbing machine
Hand;
The one hand three axis servo manipulator of arm includes singlehanded arm X-axis slide rail, and the singlehanded arm X in singlehanded arm X-axis slide rail is arranged in
Axis slide block device is provided with singlehanded arm X inside the singlehanded arm X-axis slide block device of connection on the outside of singlehanded arm X-axis slide block device on shell
The singlehanded arm X-axis drag chain of axis sliding block, the singlehanded arm X-axis motor connecting with singlehanded arm X-axis drag chain, the one hand arm X-axis motor are set
It sets in singlehanded arm X-axis slide block device, the singlehanded arm Z as singlehanded arm Z axis slide rail is provided on the singlehanded arm X-axis drag chain
Axis crossbeam is provided with singlehanded arm Z axis slide block device on the outside of singlehanded arm Z axis crossbeam, and sets on singlehanded arm Z axis slide block device
It is equipped with singlehanded arm Z axis motor, the side of the one hand arm Z axis slide block device is additionally provided with singlehanded arm Y-axis sliding rail, the one hand arm
The singlehanded arm Y-axis driving motor for driving singlehanded arm Y-axis sliding rail is provided on Z axis slide block device;
The bottom of the singlehanded arm Z axis crossbeam is provided with parallel folder, the parallel folder motor of parallel folder bottom, Yi Ji are set
90 ° of turnover devices are provided at parallel folder;
90 ° of turnover devices include the articulated section being arranged on parallel folder, and the bottom of the articulated section is provided with 90 ° of overturning electricity
Machine, and 90 ° of turnover mechanisms being arranged on articulated section;
There are two through-holes, through-hole to be internally provided with asepwirator pump for setting on 90 ° of turnover mechanisms, is passed through by asepwirator pump movement
Through-hole draws workpiece, and 90 ° of overturning motor actions are overturn 90 ° of workpiece by articulated section.
Further, the third conveyer belt is equipped with feeding platform, which is arranged close to the second conveyer belt in third
On the end of conveyer belt.
Further, first conveyer belt, the second conveyer belt, third conveyer belt, the 4th conveyer belt and the 5th transmission
It takes and is equipped with feeding-distribution device, be additionally provided with positioning device on first conveyer belt.
Further, first conveyer belt is equipped with two component material devices and positioning device, and in feeding-distribution device part
5 ~ 10 workpiece can be stored.
Further, the feeding-distribution device part on the 4th conveyer belt and the 5th conveyer belt can store 5 workpiece.
Further, two groups of rotary feeding bins are divided into the first rotary feeding bin and the second rotary feeding bin,
The first rotary feeding bin is equipped with 12 stations;Second rotary feeding bin is equipped with 16 stations.
Further, described get rid of is additionally provided with blowning installation in oil machine.
Beneficial effects of the present invention:
1, the present invention using gear shapping machine, gear-hobbing machine, chamfering machine, gear shaving machine and gets rid of oil machine sequence and processes to workpiece, and leads to
It crosses multiple grippers and conveyer belt matches, realize workpiece compact quick operation between multiple processes, improve workpiece
Processing efficiency.
2, this is practical using multiple conveyer belts, and feeding-distribution device is equipped on conveyer belt, so that the carry out nothing of every procedure
Failure carries out, and prevents from omitting a certain workpiece, improves the processing efficiency of workpiece, while matching with multiple grippers, realizes life
The automated production for producing device, saves manpower.
3, by being equipped with three axis servo manipulator of 180o rotating device and singlehanded arm at three axis servo manipulator of both hands arm
90 ° of turnover devices of upper setting can be coordinated workpiece in many ways, so that effectively being cooperated between each process.
Detailed description of the invention
The above is only the invention patent plan explanation, illustrates technological means of the invention to become apparent from, ties below
It closes attached drawing and specific embodiment elaborates to the present invention.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of the first conveyer belt;
Fig. 3 is the cross-sectional view of the A-A of the first conveyer belt;
Fig. 4 is the second conveyer belt and the connection schematic diagram that third is driven;
Fig. 5 is the enlarged structure schematic diagram of 180o rotating device;
Fig. 6 is the enlarged structure schematic diagram of 90 ° of turnover devices;
Wherein, 1, rotary feeding bin;2, gear shapping machine;3, the first conveyer belt;4, the first gear-hobbing machine;5, the second gear-hobbing machine;6,
Two conveyer belts;7, third conveyer belt;8, transition type manipulator;9, chamfering machine;10, the 4th conveyer belt;11, gear shaving machine;12, the 5th
Conveyer belt;13, oil machine is got rid of;14, blanking bin;15, three axis servo manipulator of singlehanded arm;16, three axis servo manipulator of both hands arm;
100, feeding transition plates;101, tumble cylinder;102, cylinder is driven upside down;103, sliding slot is adjusted;104, adjusting slider;
105, step up sliding slot;106, step up sliding block;107, step up pawl;108, returning face plate;109, infrared launcher;110, scraping wings;
111, push plate cylinder;112, pusher sliding rail;113, push plate drag chain;114, infrared receiving device;
150, singlehanded arm X-axis slide rail;151, singlehanded arm X-axis slide block device;152, singlehanded arm Z axis motor;153, singlehanded arm X-axis is dragged
Chain;154, singlehanded arm Y-axis sliding rail;155, singlehanded arm Y-axis driving motor;156, singlehanded arm Z axis crossbeam;157,90 ° of turnover mechanisms;
158, articulated section;159, parallel folder;160,90 ° of overturning motors;161, motor is pressed from both sides in parallel;
401, feeding-distribution device;402, positioning device;701, feeding platform.
Specific embodiment
Below in conjunction with attached drawing and specific embodiment, the present invention will be described in detail, herein illustrative examples of the invention
And explanation is used to explain the present invention, but not as a limitation of the invention.
As shown in Figure 1, the invention particularly discloses a kind of auxiliary units for producing compresser cylinder workpiece, including two
The rotary feeding bin 1 of group further includes gear shapping machine 2, the first conveyer belt 3, the first gear-hobbing machine along the setting of cylinder workpiece direction of travel
4, the second gear-hobbing machine 5, the second conveyer belt 6, transition type manipulator 8, third conveyer belt 7, chamfering machine 9, the 4th conveyer belt 10, shaving
Machine 11, the 5th conveyer belt 12 get rid of oil machine 13, blanking bin 14, and the crossbeam of the gear shapping machine 2 extends to rotary feeding bin 1, described
First gear-hobbing machine 4, chamfering machine 9, gear shaving machine 11, gets rid of oil machine 13 and is successively alternately mounted on the first conveyer belt 3, second gear-hobbing machine 5
The region two sides that two conveyer belts 4, third conveyer belt 7, the 4th conveyer belt 10 and the 5th conveyer belt 12 are formed, the transition type machine
Tool hand 8 is mounted at 7 docking of the second conveyer belt 6 and third conveyer belt;Described get rid of in oil machine 13 is additionally provided with blowning installation.
As shown in Fig. 2,3 and 4, first conveyer belt 3, the second conveyer belt 6, third conveyer belt 7, the 4th conveyer belt 10 with
And the 5th be equipped with feeding-distribution device 401 on conveyer belt 12, first conveyer belt 3 is equipped with two component material devices 401 and positioning
Device 402, and 5 ~ 10 workpiece can be stored in 401 part of feeding-distribution device;The third conveyer belt 7 is equipped with feeding platform 701, should
Feeding platform 701 is arranged on the end of third conveyer belt 7 close to the second conveyer belt 6;4th conveyer belt 10 and the 5th transmission
5 workpiece can be stored with 401 part of feeding-distribution device on 12.
Among the above, the gear shapping machine 2, the first gear-hobbing machine 4 are equipped with singlehanded three axis servo of arm on second gear-hobbing machine 5
Tool hand 16, the chamfering machine 9, gear shaving machine 11 and gets rid of and is equipped with three axis servo manipulator 17 of both hands arm in oil machine 13, described double
180o rotating device is equipped on three axis servo manipulator 17 of arm.
Referring to Fig. 5, the 180o rotating device includes feeding transition plates 100, and turning over for 100 avris of feeding transition plates is arranged in
Rotation mechanism is provided with pusher in the other side of feeding transition plates 100, and the turnover mechanism includes returning face plate 108, returning face plate
It is provided with infrared launcher 109 on 108, it is infrared that reception infrared launcher 109 is correspondingly arranged in feeding transition plates 100
The infrared receiving device 114 of signal is provided with clamping mechanism on the returning face plate 108, the bottom of the clamping mechanism be provided with plus
The clamping mechanism regulating device for stepping up power mechanism bottom is arranged in tight power mechanism, is arranged at clamping mechanism regulating device bottom
Portion drives upside down cylinder 102, and workpiece is placed on clamping mechanism by three axis servo manipulator of arm, steps up power mechanism driving and adds
Two be arranged in tight mechanism step up the separation of pawl 107 or closure is stepped up, in the present invention, there are two types of the mode overturn, first
Kind, when inside workpiece is provided with hollow bowlder, workpiece can be stepped up by stepping up the separation of pawl 107, when inside workpiece is not hollow
Bowlder, by closure step up, workpiece is blocked, afterwards turn over cylinder 101 movement, driving returning face plate 108 carry out 90 ° overturning,
When the infrared ray of infrared launcher transmitting 109 is received by infrared receiving device 114,101 stopping of tumble cylinder movement adds
Two be arranged on tight power mechanism driving clamping mechanism step up pawl closure or anti-separation, workpiece are separated, machine is stepped up in bottom
Structure regulating device moves up under the action of driving upside down cylinder 102, and the workpiece for having overturn 90 ° is pushed into feeding transition plates 100
On, 180o rotation is completed, workpiece is pushed to subsequent processing by pusher.
Among the above, the pusher includes scraping wings 110, and the side and upper end of scraping wings 110 are respectively arranged with shield
Plate, the other side are a push plate sliding block, which connect with push plate drag chain, the push plate drag chain 113 and push plate cylinder 111
Connection.
Among the above, the clamping mechanism includes stepping up pawl 107, and each bottom for stepping up pawl 107, which is provided with, steps up sliding block
106, it is each step up the setting of sliding block 106 one it is independent step up in sliding slot 105, be additionally provided in the bottom for stepping up sliding block 106 plus
Tight power mechanism steps up power mechanism driving and steps up sliding block and stepping up side-to-side movement in sliding slot so that step up the separation of pawl 107 or
Closure;
Among the above, the clamping mechanism regulating device includes that each adjusting slider 104 for stepping up sliding slot bottom is arranged in, setting
Adjusting sliding slot 103 in 104 bottom of adjusting slider, the left and right driving motor connecting with adjusting slider 104 pass through left and right driving electricity
Motor-driven work, so that adjusting slider 104 moves left and right in adjusting sliding slot 103, so that clamping mechanism separation or merging,
The bottom of the clamping mechanism regulating device, which is additionally provided with, drives upside down cylinder 102.
Referring to Fig. 6, the one hand three axis servo manipulator of arm includes singlehanded arm X-axis slide rail 150, is arranged in singlehanded arm X-axis
It is singlehanded to be provided with connection on singlehanded 151 outside shell of arm X-axis slide block device for singlehanded arm X-axis slide block device 151 on sliding rail 150
The singlehanded arm X-axis drag chain 153 of the singlehanded arm X-axis slide block in 151 inside of arm X-axis slide block device, connect with singlehanded arm X-axis drag chain 153
Singlehanded arm X-axis motor, the one hand arm X-axis motor are arranged in singlehanded arm X-axis slide block device 151, drag in the singlehanded arm X-axis
The singlehanded arm Z axis crossbeam 156 as singlehanded arm Z axis slide rail is provided on chain 153, the outside of singlehanded arm Z axis crossbeam 156 is provided with
Singlehanded arm Z axis slide block device, and singlehanded arm Z axis motor 152 is provided on singlehanded arm Z axis slide block device, the one hand arm Z
The side of axis slide block device is additionally provided with singlehanded arm Y-axis sliding rail 154, is provided with driving on the one hand arm Z axis slide block device and exists
The singlehanded arm Y-axis driving motor 155 moved on singlehanded arm Y-axis sliding rail;
The bottom of the singlehanded arm Z axis crossbeam is provided with parallel folder 159, the parallel folder motor of 159 bottoms of parallel folder is set
161, and 90 ° of turnover devices are provided at parallel folder 159;
90 ° of turnover devices include the articulated section 158 being arranged on parallel folder 159, and the bottom of the articulated section 158 is provided with
90 ° of overturning motors 160, and 90 ° of turnover mechanisms 157 being arranged on articulated section;
There are two through-holes, through-hole to be internally provided with asepwirator pump, be acted by asepwirator pump for setting on 90 ° of turnover mechanisms 157
Workpiece is drawn by through-hole, 90 ° of overturning motor actions are overturn 90 ° of workpiece by articulated section.
Two groups of rotary feeding bins 1 divide for the first rotary feeding bin and the second rotary feeding bin, and described first
Rotary feeding bin is equipped with 12 stations;Second rotary feeding bin is equipped with 16 stations, firstly, according to converted products need
One rotary feeding bin of selection is sought, and supplements upper parts to be machined to rotary feeding bin 1 and gear shapping machine 2, opens electric cabinet,
This process units starts operation, and the three axis servo manipulator 16 of singlehanded arm on gear shapping machine 2 takes workpiece from rotary feeding bin 1, and
Replace pickup from gear shapping machine 2 and put part, the preliminary working workpiece removed then is placed the first transmission belt 4, successively by the first transmission
With the feeding-distribution device 401 and positioning device 402 on 4, at this point, three axis of singlehanded arm on the first gear-hobbing machine 5 and the second gear-hobbing machine 6 is watched
Gripper 16 is taken to start pickup and send to progress second processing on the first gear-hobbing machine 5 and the second gear-hobbing machine 6, two singlehanded arms three
Axis servo manipulator 16 send the workpiece after processing to the second conveyer belt 6 and third conveyer belt 7 respectively, and at this moment transition type is mechanical
Hand 8 starts the workpiece on the second conveyer belt 6 and third conveyer belt 7 to be sequentially presented to feeding platform 701, the both hands arm on chamfering machine 9
Three axis servo manipulators 17 send to chamfering machine 9 from 701 pickup of feeding platform and carry out the processing of third road, and the workpiece of processing can pass through both hands
Three axis servo manipulator 17 of arm is sent to the 4th conveyer belt 10, the three axis servo manipulator 17 from the 4th of both hands arm on gear shaving machine 11
Pickup is sent to gear shaving machine 11 and carries out the 4th processing on conveyer belt 10, and the workpiece of processing can pass through three axis servo manipulator of both hands arm
17 are sent to the 5th conveyer belt 12, and the three axis servo manipulator 17 of both hands arm got rid of in oil machine 13 is sent from pickup on the 5th conveyer belt 12
Last procedure processing is carried out in oil machine 13 to getting rid of, the workpiece of completion of processing, staff places blanking bin 14, so far completes
One workflow, later cycle operation in the above manner.
Among the above, by being equipped with three axis servo of 180o rotating device and singlehanded arm at three axis servo manipulator of both hands arm
90 ° of turnover devices being arranged on manipulator can be coordinated workpiece in many ways, so that effectively being matched between each process
It closes.
Technical solution disclosed in the embodiment of the present invention is described in detail above, specific implementation used herein
Example is expounded the principle and embodiment of the embodiment of the present invention, and the explanation of above embodiments is only applicable to help to understand
The principle of the embodiment of the present invention;At the same time, for those skilled in the art is being embodied according to an embodiment of the present invention
There will be changes in mode and application range, in conclusion the content of the present specification should not be construed as to limit of the invention
System.
Claims (10)
1. a kind of auxiliary units for producing compresser cylinder workpiece, which is characterized in that
Including two groups of rotary feeding bins, further include the gear shapping machine set gradually along cylinder workpiece direction of travel, the first conveyer belt,
First gear-hobbing machine, the second conveyer belt, transition type manipulator, third conveyer belt, chamfering machine, the 4th conveyer belt, shaves the second gear-hobbing machine
Tooth machine, the 5th conveyer belt get rid of oil machine and blanking bin, and the crossbeam of the gear shapping machine extends to rotary feeding bin, and described first
Gear-hobbing machine, chamfering machine, gear shaving machine, gets rid of oil machine and is successively alternately mounted on the first conveyer belt, the second conveyer belt, the second gear-hobbing machine
The region two sides that three conveyer belts, the 4th conveyer belt and the 5th conveyer belt are formed, the transition type manipulator are mounted on the second biography
It send at band and third conveyer belt docking, the chamfering machine, gear shaving machine and gets rid of and be equipped with three axis servounit of both hands arm in oil machine
Hand is equipped with 180o rotating device at the three axis servo manipulator of both hands arm;
The 180o rotating device includes feeding transition plates, and the turnover mechanism of feeding transition plates avris is arranged in, in feeding transition
The other side of plate is provided with pusher, and the turnover mechanism includes returning face plate, is provided with infrared launcher on returning face plate,
It is correspondingly arranged on the infrared receiving device for receiving infrared launcher infrared signal in feeding transition plates, is arranged on the returning face plate
Have clamping mechanism, the bottom of the clamping mechanism, which is provided with, steps up power mechanism, be arranged in step up power mechanism bottom step up machine
Structure regulating device, is arranged in the cylinder that drives upside down of clamping mechanism regulating device bottom, and three axis servo manipulator of arm is by workpiece
It is placed on clamping mechanism, two for stepping up to be arranged on power mechanism driving clamping mechanism step up pawl separation or closure is stepped up, will
Workpiece blocks, and afterwards turns over cylinder movement, drives 90 ° of returning face plate overturnings, when the infrared ray of infrared launcher transmitting is infrared
When reception device receives, tumble cylinder stopping movement, two for stepping up to be arranged on power mechanism driving clamping mechanism step up pawl
Closure or anti-separation, workpiece are separated, bottom clamping mechanism regulating device moves up under the action of driving upside down cylinder, will
It is pushed into feeding transition plates through 90 ° of workpiece of overturning, completes 180o rotation, workpiece is pushed to subsequent processing by pusher.
2. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that the pusher
Mechanism includes scraping wings, and the side and upper end of scraping wings are respectively arranged with backplate, and the other side is a push plate sliding block, and the push plate is sliding
Block is connect with push plate drag chain, and the push plate drag chain is connect with push plate cylinder.
3. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that described to step up
Mechanism includes stepping up pawl, and each bottom for stepping up pawl, which is provided with, steps up sliding block, each to step up sliding block setting and independent step up one
It in sliding slot, is additionally provided in the bottom for stepping up sliding block and steps up power mechanism, stepped up power mechanism driving and step up sliding block and stepping up to slide
Side-to-side movement in slot, so that stepping up pawl separation or closure;
The clamping mechanism regulating device includes that each adjusting slider for stepping up sliding slot bottom is arranged in, and is arranged at adjusting slider bottom
The adjusting sliding slot in portion, the left and right driving motor connecting with adjusting slider are acted by left and right driving motor, so that adjusting slider exists
It adjusts and is moved left and right in sliding slot, so that clamping mechanism separation or merging,
The bottom of the clamping mechanism regulating device, which is additionally provided with, drives upside down cylinder.
4. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that the gear shaping
Machine, the first gear-hobbing machine are equipped with singlehanded three axis servo manipulator of arm on the second gear-hobbing machine;
The one hand three axis servo manipulator of arm includes singlehanded arm X-axis slide rail, and the singlehanded arm X in singlehanded arm X-axis slide rail is arranged in
Axis slide block device is provided with singlehanded arm X inside the singlehanded arm X-axis slide block device of connection on the outside of singlehanded arm X-axis slide block device on shell
The singlehanded arm X-axis drag chain of axis sliding block, the singlehanded arm X-axis motor connecting with singlehanded arm X-axis drag chain, the one hand arm X-axis motor are set
It sets in singlehanded arm X-axis slide block device, the singlehanded arm Z as singlehanded arm Z axis slide rail is provided on the singlehanded arm X-axis drag chain
Axis crossbeam is provided with singlehanded arm Z axis slide block device on the outside of singlehanded arm Z axis crossbeam, and sets on singlehanded arm Z axis slide block device
It is equipped with singlehanded arm Z axis motor, the side of the one hand arm Z axis slide block device is additionally provided with singlehanded arm Y-axis sliding rail, the one hand arm
The singlehanded arm Y-axis driving motor for driving singlehanded arm Y-axis sliding rail is provided on Z axis slide block device;
The bottom of the singlehanded arm Z axis crossbeam is provided with parallel folder, the parallel folder motor of parallel folder bottom, Yi Ji are set
90 ° of turnover devices are provided at parallel folder;
90 ° of turnover devices include the articulated section being arranged on parallel folder, and the bottom of the articulated section is provided with 90 ° of overturning electricity
Machine, and 90 ° of turnover mechanisms being arranged on articulated section;
There are two through-holes, through-hole to be internally provided with asepwirator pump for setting on 90 ° of turnover mechanisms, is passed through by asepwirator pump movement
Through-hole draws workpiece, and 90 ° of overturning motor actions are overturn 90 ° of workpiece by articulated section.
5. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that the third
Conveyer belt is equipped with feeding platform, and the feeding platform is on the end that third conveyer belt is arranged in the second conveyer belt.
6. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that described first
It is equipped with feeding-distribution device on conveyer belt, the second conveyer belt, third conveyer belt, the 4th conveyer belt and the 5th conveyer belt, described
Positioning device is additionally provided on one conveyer belt.
7. the auxiliary units of production compresser cylinder workpiece according to claim 6, which is characterized in that described first
Conveyer belt is equipped with two component material devices and positioning device, and can store 5 ~ 10 workpiece in feeding-distribution device part.
8. the auxiliary units of production compresser cylinder workpiece according to claim 6, which is characterized in that the described 4th
Feeding-distribution device part on conveyer belt and the 5th conveyer belt can store 5 workpiece.
9. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that described two groups
Rotary feeding bin is divided into the first rotary feeding bin and the second rotary feeding bin, and the first rotary feeding bin is equipped with
12 stations;Second rotary feeding bin is equipped with 16 stations.
10. the auxiliary units of production compresser cylinder workpiece according to claim 1, which is characterized in that described to get rid of
Blowning installation is additionally provided in oil machine.
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CN201811336529.5A CN109262079A (en) | 2018-11-12 | 2018-11-12 | A kind of auxiliary units producing compresser cylinder workpiece |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114260744A (en) * | 2021-12-27 | 2022-04-01 | 泰州北极星机械有限公司 | Automatic conveying device for gear hobbing |
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