CN109261900A - A kind of process for making shell of metal parts precision casting shell - Google Patents

A kind of process for making shell of metal parts precision casting shell Download PDF

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Publication number
CN109261900A
CN109261900A CN201811417559.9A CN201811417559A CN109261900A CN 109261900 A CN109261900 A CN 109261900A CN 201811417559 A CN201811417559 A CN 201811417559A CN 109261900 A CN109261900 A CN 109261900A
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China
Prior art keywords
shell
air
sand
metal parts
temperature
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CN201811417559.9A
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Chinese (zh)
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CN109261900B (en
Inventor
吴军武
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Huizhou Ji Precision Technology Co Ltd
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Huizhou Ji Precision Technology Co Ltd
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Priority to CN201811417559.9A priority Critical patent/CN109261900B/en
Publication of CN109261900A publication Critical patent/CN109261900A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B22C1/02Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns

Abstract

The invention discloses a kind of process for making shell of metal parts precision casting shell, comprising: the wax model of part to be produced is suppressed using mold;Compound crystal slurry is uniformly applied to after the wax model and uniformly sprinkles compound crystal sand on surface, is then carried out air-dried;It will not starch and uniformly sprinkle Mo Laisha on surface after being uniformly applied to the wax model, then carry out air-dried;Repeat preset quantity time to smear not to starch, sprinkle and do not carry out sand and air-dry, used in do not gradually decreased come the content of mullite powder in starching, use not carry out sand more and more thicker;Last time smearing does not spread Mo Laisha after not starching, and then air-dries;Wax is melted using high-temperature steam and is taken out;High-temperature roasting is carried out to shell, makes remaining wax in shell, moisture and organic matter volatilization.By the improvement to technique, production process and cost are reduced, while improving yields and reducing the health bring adverse effect to worker.

Description

A kind of process for making shell of metal parts precision casting shell
Technical field
The present invention relates to silica sol precision casting technology fields, more particularly to a kind of metal parts precision casting shell Process for making shell.
Background technique
Precision-investment casting at present is all then to be cast to molding to be cooled in formwork shell using metallic high temperature is melted; Formwork shell is to be wrapped up by material layers, and wherein innermost layer is referred to as surface layer.The surface layer of current shell is using use Made of natural zirconium English ore, and natural zirconium English ore resource is limited and expensive, causes the material cost of production high.
Zirconium ore is generallyd use at present as preferred material and carries out shell surface layer production, using type made of zirconium ore stone material Shell includes ZrO2、SiO2Equal compounds, in non-vacuum environment easily with the FeO and Cr in molten steel2O3It is anti-that equal compounds generate chemistry It answers, product surface is caused easily to form pit defect, reduce the yields of product.
In order to solve the pit defect of product surface, need by sprinkling the combustibles such as wax in the mould group of casting and carrying out The operation of button case prevents from generating chemical reaction with the surface material of shell in molten steel casting process to build oxygen-free environment;But this Sample needs to increase additional process and human cost, and can generate large quantity of air pollutant after the wax burning spread, to operator Health care belt adversely affect.
Summary of the invention
In order to overcome above-mentioned defect existing in the prior art, the technical problem to be solved in the present invention is to provide a kind of metals Machine parts'precise casts the process for making shell of shell, to reduce production process and cost, while improving yields and reducing to worker's Health bring adverse effect.
In order to reach above-mentioned technical effect, the invention adopts the following technical scheme: a kind of metal parts precision casting shell Process for making shell, comprising the following steps:
S1: the wax model of part to be produced is suppressed using mold;
S2: compound crystal slurry is uniformly applied to after the wax model and uniformly sprinkles compound crystal sand on surface, is then carried out air-dried;
S3: it will not starch and uniformly sprinkle Mo Laisha on surface after being uniformly applied to the wax model, then carry out air-dried;
S4: repeating preset quantity time step S3, used in do not gradually decreased come the content of mullite powder in starching, use It is more and more thicker sand is not carried out;Last time repeats not spread Mo Laisha when step S3;
S5: it is melted out the wax of shell interior with high-temperature steam;
S6: high-temperature roasting is carried out to shell with roaster.
Further, in step sl: further including being cleaned using release agent to the wax model.
Further, in step s 2: the compound crystal sand be using bauxite as primary raw material, in electric arc with metallic silicon and The mixing of silicon carbide high temperature is refined, main component composition are as follows: Al2O3>=90%, SiO2≤ 5%, SiC≤3%.
Further, in step s 2: the compound crystal slurry is that silica solution and compound crystal powder are mixed with the ratio of 1:2.8; The compound crystal sand is the compound crystal sand of 100~120 mesh;Air-dry environmental condition are as follows: wind speed is between 3~5m/s, and temperature is in 22 Between~25 DEG C, humidity is between 60~70%;Air-dry time is between 8-10 hours.
Further, in step s3: described not mixed to starch for silica solution and mullite powder with the ratio of 1:1.8; It is described do not come sand be 30~60 purposes do not carry out sand;Air-dry environmental condition are as follows: wind speed be between 3~5m/s, temperature in 22~ Between 26 DEG C, humidity is between 40-60%;Air-dry time is no less than 8 hours.
Further, in step s 4:
It is repeated four times step S3, in which:
What repetition step S3 was used for the first time is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.6;Make Not carrying out sand is that 30~60 purposes do not carry out sand;
What second of repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.5;Make Not carrying out sand is that 16~30 purposes do not carry out sand;
What third time repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.4;Make Not carrying out sand is that 16~30 purposes do not carry out sand;
What the 4th repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.3;No The Mo Laisha used;
Air-dry environmental condition are as follows: wind speed is between 3~5m/s, and temperature is between 22~27 DEG C, and humidity is in 30- Between 50%;Preceding air-dry time three times is no less than 8 hours, and the 4th air-dry time is no less than 6 hours.
Further, in step s 5: it is 0.6~0.8MPa, vapor (steam) temperature that the shell air-dried, which is placed in steam pressure, To allow wax to be melted out in 170~180 DEG C of dewaxing kettles.
Further, in step s 6: the temperature of high-temperature roasting continues 70~90 minutes between 1100~1200 DEG C.
The lithofacies of compound crystal sand are mainly mullite phase, its advantage is that refractoriness is high, the prices of raw materials are low;It wherein can be with steel The compounds content that oxidation reaction occurs for water is low, and the carborundum compound in shell pouring molten steel into before shell with regard to elder generation and type Oxygen in shell chemically reacts, this allows for product surface and is not likely to produce pit defect.
According to a kind of process for making shell of metal parts precision casting shell provided by the present invention, reduction production work is reached Sequence and cost, while improving yields and reducing the dysgenic effect of health bring to worker.
Detailed description of the invention
Fig. 1 is the fabrication processing figure of embodiment;
Fig. 2 is the wax illustraton of model of embodiment.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, right with reference to the accompanying drawings and embodiments The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
As shown in Figure 1, 2, a kind of process for making shell of metal parts precision casting shell, specifically produces a kind of metal parts, The following steps are included:
Suppress the wax model 1 and wax die head 2 of metal parts using mold, and by 1 group of several wax models in Formation group tree on wax die head 2;Then a group tree is cleaned using release agent.
Multiple pasting, stucco and air dry operation are carried out wherein to wax model 1 respectively:
The compound crystal slurry that silica solution and compound crystal powder are mixed with the ratio of 1:2.8 is uniformly applied to wax model 2 for the first time The compound crystal sand for uniformly sprinkling 100~120 mesh on surface afterwards, then placing it in wind speed is 3m/s, and temperature is 22 DEG C, and humidity is It is carried out in 60% environment air-dried;Specifically, compound crystal sand be using bauxite as raw material, it is high with metallic silicon and silicon carbide in electric arc Temperature mixing is refined, and main component includes Al2O3、SiO2And SiC.
Silica solution and mullite powder wax model 2 is not applied to uniformly with what the ratio of 1:1.8 mixed to starch for the second time 30~60 purposes, which are uniformly sprinkled, on surface afterwards does not carry out sand;Then it carries out air-dried.
Silica solution and mullite powder are not applied to wax model 2 uniformly with what the ratio of 1:1.6 mixed to starch by third time 30~60 purposes, which are uniformly sprinkled, on surface afterwards does not carry out sand;Then it carries out air-dried.
4th time silica solution and mullite powder wax model 2 is not applied to uniformly with what the ratio of 1:1.5 mixed to starch 16~30 purposes, which are uniformly sprinkled, on surface afterwards does not carry out sand;Then it carries out air-dried.
5th time silica solution and mullite powder wax model 2 is not applied to uniformly with what the ratio of 1:1.4 mixed to starch 30~60 purposes, which are uniformly sprinkled, on surface afterwards does not carry out sand;Then it carries out air-dried.
Wherein, second to the 5th air drying condition: wind speed 3m/s, temperature are 22 DEG C, humidity 30%;Air-dry time is held It is 8 hours continuous.
6th time silica solution and mullite powder are not uniformly applied to wax model 2 to starch with what the ratio of 1:1.3 mixed, And it places it in the environment that wind speed is 3m/s, temperature is 22 DEG C, humidity is 30% and air-dries 6 hours.
Entire wax group tree and shell are placed in the environment that steam pressure is 0.6MPa, vapor (steam) temperature is 170 DEG C and allow wax Outflow, obtains shell.
Obtained shell shell is placed in the environment that temperature is 1100-1200 DEG C and is roasted 70 minutes, so that in shell Remaining wax, moisture and organic matter volatilize completely.
The lithofacies of compound crystal sand are mainly mullite phase, contain polyphenoils SiC in main chemical compositions, advantage is fire resisting Degree is high, and the prices of raw materials are low;Hardly with molten steel oxidation reaction occurs for face-piece surface layer made of it, in pouring molten steel into shell It is preceding just first to be chemically reacted with the oxygen in shell, reach the effect for preventing cast(ing) surface high-temperature oxydation from forming pit defect Fruit;And after shell casting, without carrying out spreading the combustibles such as wax in mould group and buckleing the operation of case.
According to a kind of process for making shell of metal parts precision casting shell provided by the present embodiment, reduction production is reached Process and cost, while improving yields and reducing the dysgenic effect of health bring to worker.
The above is a preferred embodiment of the present invention, it is noted that other include this metal machine parts'precise cast moulding The process for making shell of shell, for those skilled in the art, without departing from the principles of the present invention, also Several improvements and modifications can be made, these modifications and embellishments are also considered to be within the scope of the present invention.

Claims (8)

1. a kind of process for making shell of metal parts precision casting shell, which comprises the following steps:
S1: the wax model of part to be produced is suppressed using mold;
S2: compound crystal slurry is uniformly applied to after the wax model and uniformly sprinkles compound crystal sand on surface, is then carried out air-dried;
S3: it will not starch and uniformly sprinkle Mo Laisha on surface after being uniformly applied to the wax model, then carry out air-dried;
S4: repeating preset quantity time step S3, used in do not gradually decreased come the content of mullite powder in starching, what is used does not come Sand is more and more thicker;Last time repeats not spread Mo Laisha when step S3;
S5: it is melted out the wax of shell interior with high-temperature steam;
S6: high-temperature roasting is carried out to shell with roaster.
2. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S1:
It further include being cleaned using release agent to the wax model.
3. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S2:
The compound crystal sand is mixed and is refined with metallic silicon and silicon carbide high temperature in electric arc using bauxite as primary raw material, Its main component composition are as follows: Al2O3>=90%, SiO2≤ 5%, SiC≤3%.
4. a kind of process for making shell of metal parts precision casting shell according to claim 3, which is characterized in that in step In S2:
The compound crystal slurry is that silica solution and compound crystal powder are mixed with the ratio of 1:2.8;The compound crystal sand is 100~120 purposes Compound crystal sand;Air-dry environmental condition are as follows: wind speed be between 3~5m/s, and temperature is between 22~25 DEG C, humidity in 60~ Between 70%;Air-dry time is between 8-10 hours.
5. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S3:
It is described not mixed to starch for silica solution and mullite powder with the ratio of 1:1.8;It is described do not come sand be 30~60 purposes not Carry out sand;Air-dry environmental condition are as follows: wind speed is between 3~5m/s, and temperature is between 22~26 DEG C, and humidity is in 40-60% Between;Air-dry time is no less than 8 hours.
6. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S4:
It is repeated four times step S3, in which:
What repetition step S3 was used for the first time is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.6;It uses Not carrying out sand is that 30~60 purposes do not carry out sand;
What second of repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.5;It uses Not carrying out sand is that 16~30 purposes do not carry out sand;
What third time repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.4;It uses Not carrying out sand is that 16~30 purposes do not carry out sand;
What the 4th repetition step S3 was used is not mixed to starch for silica solution and mullite powder with the ratio of 1:1.3;It does not use Mo Laisha;
Air-dry environmental condition are as follows: wind speed be between 3~5m/s, temperature between 22~27 DEG C, humidity be in 30-50% it Between;Preceding air-dry time three times is no less than 8 hours, and the 4th air-dry time is no less than 6 hours.
7. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S5:
The shell air-dried is placed in steam pressure and is in the range of 0.6~0.8MPa, vapor (steam) temperature in 170~180 DEG C Wax is allowed to be melted out in the dewaxing kettle of range.
8. a kind of process for making shell of metal parts precision casting shell according to claim 1, which is characterized in that in step In S6:
The temperature of high-temperature roasting continues 70~90 minutes between 1100~1200 DEG C.
CN201811417559.9A 2018-11-26 2018-11-26 Shell manufacturing process for metal part precision casting shell Active CN109261900B (en)

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CN109261900B CN109261900B (en) 2020-12-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648046A (en) * 2019-02-15 2019-04-19 福建立松金属工业有限公司 Pump seat shell mold dewaxing roasting technique
CN115178708A (en) * 2022-06-27 2022-10-14 惠州市棣华科技有限公司 Precision casting shell and manufacturing process thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86102002A (en) * 1986-03-20 1986-09-10 沈阳工业学院 Ludox, water glass composite shell
JPH0584539A (en) * 1991-02-14 1993-04-06 E I Du Pont De Nemours & Co Annealing precision casting method and pattern material comprising thermally collapsible expanded micro globe
CN1453083A (en) * 2003-05-19 2003-11-05 沈阳黎明航空发动机(集团)有限责任公司 Manufacture of no-allowance molding shell for directional solidification casting
JP2005082889A (en) * 2003-09-09 2005-03-31 Akio Nishihara Treatment method of toxic substance and hazardous substance
CN1683099A (en) * 2005-02-02 2005-10-19 哈尔滨鑫润精铸工业有限公司 Fine casting method for super long lower pressure partition guide blade of turbine in stainless steel investment mold
CN101168484A (en) * 2006-10-26 2008-04-30 沈阳黎明航空发动机(集团)有限责任公司 Method for manufacturing casing of heavy combustion engine II-stage diverter blade
CN106345970A (en) * 2016-08-29 2017-01-25 山西宇达青铜文化艺术股份有限公司 Art casting silica sol and water glass compound shell making technique

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86102002A (en) * 1986-03-20 1986-09-10 沈阳工业学院 Ludox, water glass composite shell
JPH0584539A (en) * 1991-02-14 1993-04-06 E I Du Pont De Nemours & Co Annealing precision casting method and pattern material comprising thermally collapsible expanded micro globe
CN1453083A (en) * 2003-05-19 2003-11-05 沈阳黎明航空发动机(集团)有限责任公司 Manufacture of no-allowance molding shell for directional solidification casting
JP2005082889A (en) * 2003-09-09 2005-03-31 Akio Nishihara Treatment method of toxic substance and hazardous substance
CN1683099A (en) * 2005-02-02 2005-10-19 哈尔滨鑫润精铸工业有限公司 Fine casting method for super long lower pressure partition guide blade of turbine in stainless steel investment mold
CN101168484A (en) * 2006-10-26 2008-04-30 沈阳黎明航空发动机(集团)有限责任公司 Method for manufacturing casing of heavy combustion engine II-stage diverter blade
CN106345970A (en) * 2016-08-29 2017-01-25 山西宇达青铜文化艺术股份有限公司 Art casting silica sol and water glass compound shell making technique

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648046A (en) * 2019-02-15 2019-04-19 福建立松金属工业有限公司 Pump seat shell mold dewaxing roasting technique
CN115178708A (en) * 2022-06-27 2022-10-14 惠州市棣华科技有限公司 Precision casting shell and manufacturing process thereof

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Denomination of invention: A shell making process for precision casting shell of metal parts

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