CN109261880A - A kind of extra large size bearing cage pin riveted numerical control electric riveting machine and its application method - Google Patents

A kind of extra large size bearing cage pin riveted numerical control electric riveting machine and its application method Download PDF

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Publication number
CN109261880A
CN109261880A CN201811114928.7A CN201811114928A CN109261880A CN 109261880 A CN109261880 A CN 109261880A CN 201811114928 A CN201811114928 A CN 201811114928A CN 109261880 A CN109261880 A CN 109261880A
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CN
China
Prior art keywords
riveted
numerical control
large size
extra large
stepper motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811114928.7A
Other languages
Chinese (zh)
Inventor
许建业
吴俊杰
唐玉环
吴连邦
吕国新
胡兴
吴征
梁强山
马玉芹
马建军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northwest Bearing Co Ltd
Original Assignee
Northwest Bearing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northwest Bearing Co Ltd filed Critical Northwest Bearing Co Ltd
Priority to CN201811114928.7A priority Critical patent/CN109261880A/en
Publication of CN109261880A publication Critical patent/CN109261880A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/08Riveting by applying heat, e.g. to the end parts of the rivets to enable heads to be formed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/14Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/38Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of extra large size bearing cage pin riveted numerical control electric riveting machines, including hydraulic positioning and rivet weld seaming element, rotary table component, heating system and cooling system, further include digital control system;Extra large size bearing cage pin riveted numerical control electric riveting machine of the invention is controlled using digital control system, it is driven by stepper motor a and stepper motor b, workbench carries out longitudinal movement and rotary motion along lathe bed respectively, realizes workpiece movement and rotary index numerical control, and the single-ended unidirectional riveted of heating;Electronic thermo-head and riveter or so arrangement;The measures such as position can be adjusted using hollow circulation cooling mechanism and hydraulic cylinder up and down inside electronic thermo-head, to guarantee pillar riveted numerical control electric riveting machine high efficiency smooth working condition.Electric riveting machine of the invention has the characteristics that high degree of automation, processing quality stabilization, high production efficiency, low-loss and energy-saving.The labor intensity for simultaneously effective reducing operator improves bearing products total quality.

Description

A kind of extra large size bearing cage pin riveted numerical control electric riveting machine and its application method
Technical field
The invention belongs to be machined machine manufacturing field, it is related to a kind of extra large size bearing cage pin riveted numerical control electricity Riveter.
Background technique
At present extra large size bearing pin-type cage riveted process mainly use low-voltage and high-current heated by electrodes, manually The mode of adjustment carries out heating rivet welding.Its processing method is to move compression bar pressure electric heating head with hand, artificial to estimate rivet control Temperature makes electronic thermo-head downlink riveted bearing retainer rivet when it can be with riveted, then through riveting head, after the completion of riveted, then It manually resets electric heating head uplink, then manually adjusts retainer, carry out the riveted of next rivet.In the process, by In not having the automatic rotary positioning apparatus of retainer on such retainer riveting equipment workbench, every riveted will once adjust holding Rivet alignment riveting head is carried out riveting by the position of frame.During riveted, electric heating head connects with cage pin Touching, so that the heated by electrodes mode of low-voltage and high-current occur, electric current is excessive, causes electric injury to retainer and roller often Phenomenon influences bearing products quality, scrap of the product is caused when serious.Secondly, equipment is heated simultaneously using both ends, oil cylinder riveting is carried out It closes, is easy to cause shaft column bending deformation, influences bearing products quality.
This processing method is affected by operator's technical level, and there are unstable product quality, energy consumption is high, works The factor that intensity is big, production efficiency is low, production is at high cost is unfavorable for bearing products market competition.
Summary of the invention
In view of the deficiencies of the prior art, the purpose of the present invention is disclose a kind of extra large size bearing cage pin riveted numerical control Lock seaming machine.
A kind of extra large size bearing cage pin riveted numerical control electric riveting machine, including hydraulic positioning and rivet weld seaming element, rotation Table assembly, heating system and cooling system further include digital control system;
Wherein hydraulic positioning and rivet weld seaming element include bed body column, gliding mass, lead screw, hydraulic cylinder, riveter, handwheel, hydraulic oil pump And hydraulic oil container, bed body column contain swallow-tail form slideway, and gliding mass is mounted on slideway, it can be moved up and down inside bed body column, Gliding mass adjusts position by lead screw, and hydraulic cylinder is connected and fixed with gliding mass, passes through the position of the mobile adjusting hydraulic cylinder of gliding mass, riveter It is installed on hydraulic cylinder front end, the hydraulic oil in hydraulic oil container is pumped into hydraulic cylinder and is recycled by hydraulic oil pump;
Rotary table component includes lathe bed, workbench, bearing, table drive lead screw, stepper motor a, stepper motor b, bed Saddle, retarder etc., wherein workbench is a circular platform, and there is a central axis at center, and central axis is equipped with bearing a and bearing b, work Make to connect a gear a below platform, gear a is meshed with gear b, and gear b is connected with stepper motor b and retarder, by retarder Band moving gear b is rotated, and bearing c is connected below gear a, connects saddle below bearing c, and saddle is mounted on lathe bed, lathe bed installation In on table drive lead screw, table drive lead screw is connected with stepper motor 1;
Heating system includes inductance box and electronic thermo-head, and cooling system includes refrigerator and cooling medium;
Digital control system accurately controls the sequence of movement of stepper motor a, stepper motor b, inductance box, hydraulic pump, cooler, completes axis Hold cage pin riveted numerical control processing;
Lathe bed is formed by iron casting, through ageing treatment, is inlayed the steel guide rail that hardens, is provided stable support simultaneously for each component of lathe Also ensure the stability that lathe is applicable in for a long time.
Inductance box electric energy and controls electronic thermo-head heating temperature for providing electronic thermo-head heating, can be provided for pillar 600 DEG C ~ 900 DEG C of heating temperatures.
Electronic thermo-head uses hollow structure, hollow internal offer cooling medium circulation temperature lowering, and cooling system is provided by refrigerator Stable coolant temperature, when medium temperature is more than 22 DEG C, digital control system be will call the police, and it is breakdown to effectively prevent electronic thermo-head Phenomenon.
Stepper motor a drives workbench to vertically move along lathe bed by table drive lead screw.
Stepper motor b drives workbench to make rotating motion by rotary decelerator.
Electronic thermo-head heating method is not contact ultrahigh frequency eddy current heating.
Electronic thermo-head and riveter are that left and right is respectively arranged.
A kind of application method of extra large size bearing cage pin riveted numerical control electric riveting machine, step are as follows: by extra large size bearing It is loaded after retainer centering on workbench, by mobile lead screw and gliding mass, so that hydraulic cylinder be driven to adjust riveter height, stepping Motor a drives workbench and extra large size bearing retainer to vertically move along lathe bed by table drive lead screw, and workbench is moved To riveted position, electric heating grease head highness is adjusted, by writing program in digital control system, then cooling unlatching, electronic thermo-head preheating are heated First pillar of extra large size bearing retainer, after the completion of first pillar heating, stepper motor b and retarder rotary table, Second pillar is moved at heating, while the first pillar carries out riveted below riveter, then proceeds by worktable rotary, Third pillar, the second pillar of riveted are heated, until the last one pillar of riveted is completed, workbench retracts replacement workpiece.
Extra large size bearing cage pin riveted numerical control electric riveting machine of the invention is controlled using digital control system, by stepper motor A and stepper motor b drives, and workbench carries out longitudinal movement and rotary motion along lathe bed, realizes workpiece movement and rotary index number Controlization;The single-ended unidirectional riveted of heating;Electronic thermo-head and riveter or so arrangement;Riveted power is hydraulic type, by connecing for the prior art The heating method of touch low-voltage and high-current is changed to not contact ultrahigh frequency eddy current heating method, idle loop in use inside electronic thermo-head Cooling structure and hydraulic cylinder can adjust the measures such as position up and down, to guarantee pillar riveted numerical control electric riveting machine high efficiency smooth work shape State.Electric riveting machine of the invention has the characteristics that high degree of automation, processing quality stabilization, high production efficiency, low-loss and energy-saving.Simultaneously The labor intensity of operator is significantly reduced, bearing products total quality is improved.
Detailed description of the invention
Fig. 1: extra large size bearing cage pin riveted numerical control rivet weld side view of the invention.
Fig. 2: extra large size bearing cage pin riveted numerical control electric riveting machine front view of the invention.
Fig. 3: the hydraulic positioning of extra large size bearing cage pin riveted numerical control electric riveting machine of the invention and rivet weld seaming element knot Structure schematic diagram.
Fig. 4: extra large size bearing cage pin riveted numerical control electric riveting machine rotary table modular construction signal of the invention Figure.
The meaning respectively numbered in figure is as follows:
1, cooling system;2, bed body pedestal;3, electronic thermo-head;4, inductance box;5, bed body column;6, lead screw;7, hydraulic cylinder;8, especially big Type bearing retainer;9, workbench;10, bearing c;11, table drive lead screw;12, stepper motor a;13, stepper motor b and Retarder;14, hydraulic oil pump;15: gliding mass;16, hydraulic oil circulating system;17, riveter;18, workpiece prop head;19: handwheel; 20: screw;21: oil inlet;22: oil outlet;23: lathe bed;24: saddle;25: bearing b;26: bearing a;27: central axis;28: tooth Take turns a;29: gear b.
Specific embodiment
Embodiment 1
In conjunction with attached drawing, the present invention is further described.
A kind of extra large size bearing cage pin riveted numerical control electric riveting machine, including hydraulic positioning and rivet weld seaming element, rotation Table assembly, heating system and cooling system further include digital control system;
In conjunction with Fig. 1 and Fig. 3, hydraulic positioning and rivet weld seaming element include bed body column 5, gliding mass 15, lead screw 6, hydraulic cylinder 7, riveter 17, handwheel 19, hydraulic oil pump 14 and hydraulic oil container, bed body column 5 contain swallow-tail form slideway, and gliding mass 15 is mounted on slideway, can It is moved up and down inside bed body column 5, gliding mass 15 adjusts position by lead screw 6, and hydraulic cylinder 7 is connected and fixed with gliding mass 15, passes through The position of the mobile adjusting hydraulic cylinder 7 of gliding mass 15, riveter 17 are installed on the front end of hydraulic cylinder 7, and hydraulic oil pump 14 is by hydraulic oil container In hydraulic oil be pumped into hydraulic cylinder and recycle;
According to Fig.4, rotary table component includes lathe bed 23, workbench 9, bearing a/b/c(26/25/10), workbench pass Dynamic lead screw 11, stepper motor a 12, stepper motor b and retarder 13, saddle 24, wherein workbench 9 is a circular platform, in The heart has a central axis 27, and bearing a 26 and bearing b 25 is housed at central axis 27, connects a gear a 28, tooth below workbench 9 Wheel a 28 is meshed with gear b 29, and gear b 29 is connected with stepper motor b and retarder 13, by retarder band moving gear b 29 It rotates, bearing c 10 is connected below gear a 28, connects saddle 24 below bearing c 10, saddle 24 is mounted on lathe bed 23, bed Body 23 is installed on table drive lead screw 11, and table drive lead screw 11 is connected with stepper motor a 12;
Heating system includes inductance box and electronic thermo-head 3, and cooling system includes refrigerator and cooling medium;
Digital control system accurately controls the sequence of movement of stepper motor a, stepper motor b, inductance box, hydraulic oil pump, cooler, completes Bearing retainer pillar riveted numerical control processing.
The application method of extra large size bearing cage pin riveted numerical control electric riveting machine, step are as follows: keep extra large size bearing It is loaded after frame centering on workbench 9, by mobile lead screw 6 and gliding mass 15, so that hydraulic cylinder 7 is driven to adjust 17 height of riveter, Stepper motor a 12 drives workbench 9 and extra large size bearing retainer 8 along the longitudinal shifting of lathe bed 23 by table drive lead screw 11 It is dynamic, workbench 9 is moved into riveted position, adjusts electric heating grease head highness, by writing program, cooling unlatching, electric heating in digital control system Then 8 first pillars of extra large size bearing retainer are heated in first 3 preheating, after the completion of the heating of first pillar, stepper motor b and 13 rotary table 9 of accelerator, second pillar is moved at heating, while first pillar carries out riveted below riveter, Worktable rotary is then proceeded by, third pillar, the second pillar of riveted are heated, until the last one complete pillar of riveted, work Platform retracts replacement workpiece.
Such as press an electric riveting machine produced by the present invention, lathe important technological parameters: 1, platen diameter ¢ 1300mm; 2, maximum diamater of work ¢ 1200mm;3, workpiece maximum height 200mm;4,0-6T of master cylinder pressure;5, master cylinder stroke 100mm;6, the main shape 2500mm * 1790mm * 1560mm of lathe;7, stepper motor a--PN3.8KW15NM;8, stepper motor b-- PN3.6KW18NM.The bearing retainer pillar riveted of 400 ~ 1200MM of diameter can be processed in the electric riveting machine, and panel height can be processed It, can bearing retainer pillar below riveted≤30 for the bearing retainer pillar riveted of 100 ~ 200 mm.

Claims (6)

1. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine, it is characterised in that be combined by hydraulic positioning and rivet weld Part, rotary table component, heating system and cooling system, further include digital control system;
Wherein hydraulic positioning and rivet weld seaming element include bed body column, gliding mass, lead screw, hydraulic cylinder, riveter, handwheel, hydraulic oil pump And hydraulic oil container, bed body column contain swallow-tail form slideway, and gliding mass is mounted on slideway, it can be moved up and down inside bed body column, Gliding mass adjusts position by lead screw, and hydraulic cylinder is connected and fixed with gliding mass, passes through the position of the mobile adjusting hydraulic cylinder of gliding mass, riveter It is installed on hydraulic cylinder front end, the hydraulic oil in hydraulic oil container is pumped into hydraulic cylinder and is recycled by hydraulic oil pump;
Rotary table component includes lathe bed, workbench, bearing, table drive lead screw, stepper motor a, stepper motor b, bed Saddle, retarder, wherein workbench is a circular platform, and there is a central axis at center, and central axis is equipped with bearing a and bearing b, work A gear a is connected below platform, gear a is meshed with gear b, and gear b is connected with stepper motor b and retarder, by retarder band Moving gear b rotation, the lower section gear a connect bearing c, connect saddle below bearing c, saddle is mounted on lathe bed, and lathe bed is installed on On table drive lead screw, table drive lead screw is connected with stepper motor a;
Heating system includes inductance box and electronic thermo-head, and cooling system includes refrigerator and cooling medium;
Digital control system accurately controls the sequence of movement of stepper motor a, stepper motor b, inductance box, hydraulic pump, cooler, completes axis Hold cage pin riveted numerical control processing.
2. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine as described in claim 1, it is characterised in that described Lathe bed is formed by iron casting, through ageing treatment, is inlayed the steel guide rail that hardens, is provided stable support for each component of lathe while also protecting The stability that lathe is applicable in for a long time is demonstrate,proved.
3. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine as described in claim 1, it is characterised in that described Inductance box can provide 600 DEG C ~ 900 DEG C heating for providing electronic thermo-head heating electric energy and controlling electronic thermo-head heating temperature for pillar Temperature.
4. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine as claimed in claim 1 or 3, it is characterised in that institute Electronic thermo-head is stated using hollow structure.
5. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine as described in claim 1, it is characterised in that electric heating Head and riveter are that left and right is respectively arranged.
6. a kind of extra large size bearing cage pin riveted numerical control electric riveting machine as described in claim 1-5 any claim Application method is that will be loaded after extra large size bearing retainer centering on workbench using step, passes through mobile lead screw and cunning Body, so that hydraulic cylinder be driven to adjust riveter height, stepper motor a drives workbench and especially big profile shaft by table drive lead screw It holds retainer to vertically move along lathe bed, workbench is moved into riveted position, electric heating grease head highness is adjusted, by writing in digital control system Program, cooling unlatching, electronic thermo-head preheating, then heats first pillar of extra large size bearing retainer, first pillar has heated Cheng Hou, stepper motor b and retarder rotary table move to second pillar at heating, while the first pillar is under riveter Fang Jinhang riveted, then proceeds by worktable rotary, heats third pillar, the second pillar of riveted, until riveted the last one Pillar is completed, and workbench retracts replacement workpiece.
CN201811114928.7A 2018-09-25 2018-09-25 A kind of extra large size bearing cage pin riveted numerical control electric riveting machine and its application method Pending CN109261880A (en)

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Application Number Priority Date Filing Date Title
CN201811114928.7A CN109261880A (en) 2018-09-25 2018-09-25 A kind of extra large size bearing cage pin riveted numerical control electric riveting machine and its application method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264535A (en) * 2020-10-21 2021-01-26 八环轴承(长兴)有限公司 Automatic hot riveting processing device and method for cylindrical roller bearing

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2619181A1 (en) * 1976-04-30 1977-11-17 Skf Kugellagerfabriken Gmbh Rivet punch for split ball race cages - has stepping motor driven worm wheel to adjust punch moved by eccentric mechanism
WO1994000257A1 (en) * 1992-06-25 1994-01-06 Konstantinos Lattas Electro-pneumatic and automatic apparatus for riveing sheet metal parts
CN2184500Y (en) * 1993-12-18 1994-12-07 朱恒春 Table electric riveter
CN201304511Y (en) * 2008-10-23 2009-09-09 安阳鑫盛机床股份有限公司 Drill lathe for numerical control bearing retainer
CN101856712A (en) * 2009-04-11 2010-10-13 青岛华瑞汽车零部件有限公司 Numerical control hydraulic riveting machine
JP3181427U (en) * 2012-11-26 2013-02-07 株式会社中部プラントサービス Bearing disassembly equipment
CN102989978A (en) * 2012-11-08 2013-03-27 哈尔滨轴承集团公司 Automatic electric riveting machine of bearing holder
CN205926859U (en) * 2016-08-10 2017-02-08 浙江斯菱汽车轴承股份有限公司 Automobile bearing's pressure equipment of riveting
CN205967257U (en) * 2016-08-30 2017-02-22 常州市巨能自动化设备制造有限公司 Automatic rivet hot machine of duplex position bearing retainer
CN209614109U (en) * 2018-09-25 2019-11-12 西北轴承有限公司 A kind of extra large size bearing cage pin riveted numerical control electric riveting machine

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2619181A1 (en) * 1976-04-30 1977-11-17 Skf Kugellagerfabriken Gmbh Rivet punch for split ball race cages - has stepping motor driven worm wheel to adjust punch moved by eccentric mechanism
WO1994000257A1 (en) * 1992-06-25 1994-01-06 Konstantinos Lattas Electro-pneumatic and automatic apparatus for riveing sheet metal parts
CN2184500Y (en) * 1993-12-18 1994-12-07 朱恒春 Table electric riveter
CN201304511Y (en) * 2008-10-23 2009-09-09 安阳鑫盛机床股份有限公司 Drill lathe for numerical control bearing retainer
CN101856712A (en) * 2009-04-11 2010-10-13 青岛华瑞汽车零部件有限公司 Numerical control hydraulic riveting machine
CN102989978A (en) * 2012-11-08 2013-03-27 哈尔滨轴承集团公司 Automatic electric riveting machine of bearing holder
JP3181427U (en) * 2012-11-26 2013-02-07 株式会社中部プラントサービス Bearing disassembly equipment
CN205926859U (en) * 2016-08-10 2017-02-08 浙江斯菱汽车轴承股份有限公司 Automobile bearing's pressure equipment of riveting
CN205967257U (en) * 2016-08-30 2017-02-22 常州市巨能自动化设备制造有限公司 Automatic rivet hot machine of duplex position bearing retainer
CN209614109U (en) * 2018-09-25 2019-11-12 西北轴承有限公司 A kind of extra large size bearing cage pin riveted numerical control electric riveting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264535A (en) * 2020-10-21 2021-01-26 八环轴承(长兴)有限公司 Automatic hot riveting processing device and method for cylindrical roller bearing

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Application publication date: 20190125