CN109261871A - A kind of novel rail head forging press - Google Patents

A kind of novel rail head forging press Download PDF

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Publication number
CN109261871A
CN109261871A CN201710585482.5A CN201710585482A CN109261871A CN 109261871 A CN109261871 A CN 109261871A CN 201710585482 A CN201710585482 A CN 201710585482A CN 109261871 A CN109261871 A CN 109261871A
Authority
CN
China
Prior art keywords
station
fixed
control cabinet
rail head
lifting platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710585482.5A
Other languages
Chinese (zh)
Inventor
杜志生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN AOTE SHENGYE HEAVY FORGING Co Ltd
Original Assignee
TIANJIN AOTE SHENGYE HEAVY FORGING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TIANJIN AOTE SHENGYE HEAVY FORGING Co Ltd filed Critical TIANJIN AOTE SHENGYE HEAVY FORGING Co Ltd
Priority to CN201710585482.5A priority Critical patent/CN109261871A/en
Publication of CN109261871A publication Critical patent/CN109261871A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/06Swaging presses; Upsetting presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/12Drives for forging presses operated by hydraulic or liquid pressure
    • B21J9/14Drives for forging presses operated by hydraulic or liquid pressure in conjunction with electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/20Control devices specially adapted to forging presses not restricted to one of the preceding subgroups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of novel rail head forging press, its structure includes oil cylinder, hydraulic oil container, column, lifting platform, finish forge briquetting, fixed station, station, damping lower margin, operation button, control cabinet, display screen, mould table, photoelectric protector, top plate, oil cylinder includes servo motor, prefill valve, cylinder body, ring flange, fixed screw, screw rod, in order to realize good damping effect after the compression of rail head forging press, and automation finish forge degree is high, rail head forging press station bottom uniformly equidistantly sets that there are four damping lower margins, and the effect of damping can be played after compression, make lower noise simultaneously, oil cylinder, which is equipped with servo motor, can make screw rod lifting time controllable, position precision is accurate, reaction speed is fast, it realizes and automates hydraulic finish forge.

Description

A kind of novel rail head forging press
Technical field
The present invention is a kind of novel rail head forging press, belongs to forging press field.
Background technique
The welding of forging press fuselage steel plate, good rigidity, sliding block use six face rectangular rails, and precision is high, is pneumatically ground using wet type Clutch master gear is examined in oil sump, movement is steady, low noise.
Prior art discloses application No. is a kind of 201220054537.2 large-scale rail head forging press, including by upper Crossbeam, the combination frame fuselage that lower beam and four columns are constituted, the master cylinder being packed on upper beam and side cylinder are mounted on lower beam On mobile work platform, the master cylinder uses band cylinder slide block structure, and the band cylinder slide block structure is welded by Master cylinder body and steel plate Integral, plunger is fixed on upper beam, and side cylinder one end is connect with sliding block, is fixed under workpiece and is pushed up in the lower beam Mechanism out.Advantage is: it is strong to simplify press structure, offset load resistance, facilitates operation, and two sides cylinder uses two ram cylinders, This structure can make upper beam and sliding block uniform force, deformation small, and precision stability is good after being heated, being pressurized;When sliding block is run more Add steadily, is suitable for the processing of various shape part.In addition, by the workpiece ejecting mechanism realization in lower beam facilitate feeding, It improves production efficiency, reduce the labor intensity of operator, but can not realize good damping effect after the compression of rail head forging press, And automation finish forge degree is high.
Summary of the invention
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of novel rail head forging press, never with solution It can be realized good damping effect after rail head forging press is pressurized, and automate the high problem of finish forge degree.
To achieve the goals above, the present invention is to realize by the following technical solutions: a kind of novel rail head finish forge pressure Machine, structure include oil cylinder, hydraulic oil container, column, lifting platform, finish forge briquetting, fixed station, station, damping lower margin, operation by Key, control cabinet, display screen, mould table, photoelectric protector, top plate;
The top plate is rectangle, and top is uniformly equidistantly equipped with four columns, and the uprights vertical is fixed on top plate, The top plate connect to form a rectangular configuration with fixed station by column through lifting platform, and the column and lifting platform are adopted With clearance fit, the top plate top center is equipped with oil cylinder, and the oil cylinder is connect through top plate with lifting platform, described Lifting platform and oil cylinder be gap-matched, the oil cylinder back is equipped with hydraulic oil container, and the hydraulic oil container is fixed on top On plate, the lifting platform bottom centre position is equipped with finish forge briquetting, and the finish forge briquetting is connected by screw and finish forge briquetting It connects, mould table, the mould table and fixed station is equipped at the top of the fixed station using interference fit, the station top Portion is equipped with fixed station, and the fixed station is vertically fixed on station, and photoelectric protection is equipped at left and right sides of the fixed station Device, the photoelectric protector are fixed by screws on station, and the station is that rectangular base is uniformly equidistantly equipped with Four damping lower margins, the damping lower margin and station are gap-matched, and control cabinet, institute are equipped on the right side of the station The control cabinet abutting stated is fixed on station outer wall, and the control cabinet surface is equipped with operation button and display screen, described Operation button be set to display screen below, the display screen be rectangle be fixed in control cabinet groove, the operation button It is gap-matched for round and control cabinet;
The oil cylinder includes servo motor, prefill valve, cylinder body, ring flange, fixed screw, screw rod, and the cylinder body is Cylindrical body outer wall is equipped with servo motor, and the servo motor is that rectangle is fixed on cylinder body, the servo motor surface It is equipped with prefill valve, the prefill valve is connect through servo motor with cylinder body, and the cylinder base is equipped with ring flange, described Ring flange connect with cylinder body by fixed screw, the ring flange bottom centre position is equipped with screw rod, the screw rod Cylindrical body is connect through ring flange with cylinder body.The photoelectric protector is connect through station with control cabinet by conducting wire.
Further, the lifting platform is rectangle.
Further, operation button there are six uniformly equidistantly being set on the control cabinet surface.
Further, eight fixed screws are uniformly equidistantly equipped in the flange panel surface.
Further, the station is aluminium alloy station, has the characteristics of light-weight, antirust, long service life.
Further, the display screen is liquid crystal display, has long service life, the high feature of clarity.
Beneficial effects of the present invention: in order to realize good damping effect after the compression of rail head forging press, and finish forge journey is automated Degree is high, and rail head forging press station bottom uniformly equidistantly sets that there are four the effects that damping lower margin can play damping after compression Fruit, while making lower noise, oil cylinder, which is equipped with servo motor, can make screw rod lifting time controllable, and position precision is accurate, instead It answers speed fast, realizes and automate hydraulic finish forge.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural schematic diagram of novel rail head forging press of the present invention.
Fig. 2 is a kind of cylinder structure schematic diagram of novel rail head forging press of the present invention.
In figure: oil cylinder -1, servo motor -101, prefill valve -102, cylinder body -103, ring flange -104, fixed screw -105, Screw rod -106, hydraulic oil container -2, column -3, lifting platform -4, finish forge briquetting -5, fixed station -6, station -7, damping lower margin -8, Operation button -9, control cabinet -10, display screen -11, mould table -12, photoelectric protector -13, top plate -14.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
Fig. 1 and Fig. 2 are please referred to, the present invention provides a kind of novel rail head forging press: its structure includes oil cylinder 1, hydraulic oil Case 2, column 3, lifting platform 4, finish forge briquetting 5, fixed station 6, station 7, damping lower margin 8, operation button 9, control cabinet 10, display Shield 11, mould table 12, photoelectric protector 13, top plate 14;The top plate 14 is rectangular top, is uniformly equidistantly equipped with four columns 3, the column 3 is vertically fixed on top plate 14, and the top plate 14 is connect through lifting platform 4 with fixed station 6 by column 3 A rectangular configuration is formed, the column 3 and lifting platform 4 are gap-matched, and 14 top center of top plate is set There is oil cylinder 1, the oil cylinder 1 is connect through top plate 14 with lifting platform 4, and the lifting platform 4 and oil cylinder 10 are gap-matched, 1 back of oil cylinder is equipped with hydraulic oil container 2, and the hydraulic oil container 2 is fixed on top plate 14,4 bottom of lifting platform Center is equipped with finish forge briquetting 5, and the finish forge briquetting 5 is connect by screw with finish forge briquetting 5, and the fixed station 6 pushes up Portion is equipped with mould table 12, the mould table 12 and fixed station 6 using being interference fitted, and is equipped with and fixes at the top of the station 7 Platform 6, the fixed station 6 are vertically fixed on station 7, and photoelectric protector 13, institute are equipped at left and right sides of the fixed station 6 The photoelectric protector 13 stated is fixed by screws on station 7, and the station 7 is that rectangular base is uniformly equidistantly equipped with four A damping lower margin 8, the damping lower margin 8 and station 7 are gap-matched, and control cabinet is equipped on the right side of the station 7 10, the abutting of control cabinet 10 is fixed on 7 outer wall of station, and 10 surface of control cabinet is equipped with 9 He of operation button Display screen 11, the operation button 9 are set to the lower section of display screen 11, and it is recessed that the display screen 11 is that rectangle is fixed on control cabinet 10 In slot, the operation button 9 is that round and control cabinet 10 is gap-matched;The oil cylinder 1 include servo motor 101, Prefill valve 102, cylinder body 103, ring flange 104, fixed screw 105, screw rod 106, the cylinder body 103 are to set on cylindrical body outer wall There is servo motor 101, the servo motor 101 is that rectangle is fixed on cylinder body 103, on 101 surface of servo motor Equipped with prefill valve 102, the prefill valve 102 is connect through servo motor 101 with cylinder body 103, and 103 bottom of cylinder body is set There is ring flange 104, the ring flange 104 is connect by fixed screw 105 with cylinder body 103, in 104 bottom of ring flange Heart position is equipped with screw rod 106, and the screw rod 106 is that cylindrical body is connect through ring flange 104 with cylinder body 103, the photoelectricity Protector 13 is connect through station 7 with control cabinet 10 by conducting wire, and the lifting platform 4 is rectangle, the control cabinet 10 It is uniformly equidistantly set there are six operation button 9 on surface, eight fixed screws is uniformly equidistantly equipped on 104 surface of ring flange 105, the station 7 is aluminium alloy station, has the characteristics of light-weight, antirust, long service life, the display screen 11 be liquid crystal display, has long service life, the high feature of clarity.
101 rotor speed of servo motor of the present invention is controlled by input signal, and energy fast reaction, is being automatically controlled In system, it is used as executive component, and the characteristics that have that electromechanical time constant is small, the linearity is high, pickup voltage is low etc., it can be being received Electric signal be converted into angular displacement on motor reel or angular speed output, controllable speed, position precision is very accurate, can be with Convert torque and revolving speed for voltage signal with drive control object, when signal voltage is zero without rotation phenomenon, revolving speed with The increase of torque and uniform descent.
The mould table 12 that can be equipped with by fixed station 6 when user wants using the present invention is installed accordingly Rail head mold goes up and down lifting platform 4 by oil cylinder 1, is equipped with finish forge briquetting 5 using 4 bottom of lifting platform and rushes to mold Forging is hit, the display screen 11 on control cabinet 10 can show the impact force of oil cylinder 1, be conducive to adjusted, rail head finish forge 7 bottom of press operation platform is uniformly equidistantly set there are four the effect that damping lower margin 8 can play damping after compression, be can reduce and is made an uproar Sound, oil cylinder 1, which is equipped with servo motor 101, can make 106 lifting time of screw rod controllable, and position precision is accurate, and reaction speed is fast, It realizes and automates hydraulic finish forge.
Oil cylinder 1 of the invention, servo motor 101, prefill valve 102, cylinder body 103, ring flange 104, fixed screw 105, silk Bar 106, hydraulic oil container 2, column 3, lifting platform 4, finish forge briquetting 5, fixed station 6, station 7, damping lower margin 8, operation button 9, Control cabinet 10, display screen 11, mould table 12, photoelectric protector 13, top plate 14, component are universal standard part or art technology The component that personnel know, structure and principle are all that those skilled in the art can be learnt by technical manual or by conventional real Proved recipe method knows that problems solved by the invention is that the prior art can not realize good damping effect after the compression of rail head forging press, And automation finish forge degree is high, the present invention is combined with each other by above-mentioned component, is subtracted after rail head forging press is pressurized to realize It is good to shake effect, and it is high to automate finish forge degree, 7 bottom of rail head forging press station uniformly equidistantly sets that there are four damping lower margins 8 The effect of damping capable of being played after compression, while making lower noise, oil cylinder 1, which is equipped with servo motor 101, can make screw rod 106 Lifting time is controllable, and position precision is accurate, and reaction speed is fast, realizes and automates hydraulic finish forge, described in detail below:
The cylinder body 103 is cylindrical body, and outer wall is equipped with servo motor 101, and the servo motor 101 is solid for rectangle It is scheduled on cylinder body 103,101 surface of servo motor is equipped with prefill valve 102, and the prefill valve 102 is through servo electricity Machine 101 is connect with cylinder body 103, and 103 bottom of cylinder body is equipped with ring flange 104, and the ring flange 104 passes through fixed screw 105 connect with cylinder body 103, and 104 bottom centre position of ring flange is equipped with screw rod 106, and the screw rod 106 is cylindrical body It is connect through ring flange 104 with cylinder body 103.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (4)

1. a kind of novel rail head forging press, structure includes oil cylinder (1), hydraulic oil container (2), column (3), lifting platform (4), essence Forge and press block (5), fixed station (6), station (7), damping lower margin (8), operation button (9), control cabinet (10), display screen (11), Mould table (12), photoelectric protector (13), top plate (14);
The top plate (14) is rectangle, and top is uniformly equidistantly equipped with four columns (3), and the column (3) is vertically fixed on On top plate (14), the top plate (14) is connect with fixed station (6) through lifting platform (4) by column (3) and forms a rectangle Structure, the column (3) and lifting platform (4) are gap-matched, and the top plate (14) top center is equipped with oil cylinder (1), the oil cylinder (1) is connect through top plate (14) with lifting platform (4), between the lifting platform (4) and oil cylinder (10) use Gap cooperation, the oil cylinder (1) back are equipped with hydraulic oil container (2), and the hydraulic oil container (2) is fixed on top plate (14), institute Lifting platform (4) bottom centre position stated is equipped with finish forge briquetting (5), and the finish forge briquetting (5) passes through screw and finish forge briquetting (5) it connects, is equipped with mould table (12) at the top of the fixed station (6), the mould table (12) and fixed station (6) use interference Cooperation, the station (7) top are equipped with fixed station (6), and the fixed station (6) is vertically fixed on station (7), institute Photoelectric protector (13) are equipped at left and right sides of the fixed station (6) stated, the photoelectric protector (13) is fixed by screws in behaviour To make on platform (7), the station (7) is rectangle, and bottom is uniformly equidistantly set there are four damping lower margin (8), the damping Foot (8) and station (7) are gap-matched, and are equipped with control cabinet (10) on the right side of the station (7), the control cabinet (10) it is close to be fixed on station (7) outer wall, the control cabinet (10) surface is equipped with operation button (9) and display screen (11), the operation button (9) is set to below display screen (11), and the display screen (11) is rectangle, is fixed on control cabinet (10) in groove, the operation button (9) is that round and control cabinet (10) are gap-matched, it is characterised in that:
The oil cylinder (1) includes servo motor (101), prefill valve (102), cylinder body (103), ring flange (104), fixed screw (105), screw rod (106), the cylinder body (103) are cylindrical body, and outer wall is equipped with servo motor (101), the servo electricity Machine (101) is rectangle, is fixed on cylinder body (103), and the servo motor (101) surface is equipped with prefill valve (102), described Prefill valve (102) connect with cylinder body (103) through servo motor (101), the cylinder body (103) bottom is equipped with ring flange (104), the ring flange (104) is connect by fixed screw (105) with cylinder body (103), the ring flange (104) bottom Center is equipped with screw rod (106), and the screw rod (106) is that cylindrical body is connect through ring flange (104) with cylinder body (103);
The photoelectric protector (13) is connect through station (7) with control cabinet (10) by conducting wire.
2. a kind of novel rail head forging press according to claim 1, it is characterised in that: the lifting platform (4) is square Shape.
3. a kind of novel rail head forging press according to claim 1, it is characterised in that: described control cabinet (10) surface There are six above uniformly equidistantly setting operation button (9).
4. a kind of novel rail head forging press according to claim 1, it is characterised in that: described ring flange (104) table Eight fixed screws (105) are uniformly equidistantly equipped on face.
CN201710585482.5A 2017-07-18 2017-07-18 A kind of novel rail head forging press Pending CN109261871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710585482.5A CN109261871A (en) 2017-07-18 2017-07-18 A kind of novel rail head forging press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710585482.5A CN109261871A (en) 2017-07-18 2017-07-18 A kind of novel rail head forging press

Publications (1)

Publication Number Publication Date
CN109261871A true CN109261871A (en) 2019-01-25

Family

ID=65147860

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710585482.5A Pending CN109261871A (en) 2017-07-18 2017-07-18 A kind of novel rail head forging press

Country Status (1)

Country Link
CN (1) CN109261871A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110227785A (en) * 2019-06-28 2019-09-13 徐州鑫旭机械制造有限公司 One kind using press machine based on forging blank production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110227785A (en) * 2019-06-28 2019-09-13 徐州鑫旭机械制造有限公司 One kind using press machine based on forging blank production

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Application publication date: 20190125