CN109261667A - A kind of recycling method of suitable coagulating type yoghurt vial - Google Patents
A kind of recycling method of suitable coagulating type yoghurt vial Download PDFInfo
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- CN109261667A CN109261667A CN201810863523.7A CN201810863523A CN109261667A CN 109261667 A CN109261667 A CN 109261667A CN 201810863523 A CN201810863523 A CN 201810863523A CN 109261667 A CN109261667 A CN 109261667A
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- Prior art keywords
- vial
- coagulating type
- lye
- hairbrush
- type yoghurt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C3/00—Preservation of milk or milk preparations
- A23C3/04—Preservation of milk or milk preparations by freezing or cooling
- A23C3/05—Preservation of milk or milk preparations by freezing or cooling in packages
- A23C3/055—Freezing in packages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
Abstract
The invention discloses a kind of recycling methods of suitable coagulating type yoghurt vial.This recycling method is the following steps are included: 1) recycling vial pretreatment；2) water impregnates；3) hairbrush prerinse；4) dipping by lye；5) twice hairbrush inner surface cleans；6) hairbrush cleaning outside vial；7) vial falls lye and drains；8) it is sprayed；9) it sterilizes；10) it drains；11) product-filled；12) it ferments；13) preservation；14) it recycles.The present invention proposes that a kind of coagulating type yoghurt that is used for is filling with the feasible new solution of glass bottle manufacturing process is recycled, and has many advantages, such as that cleannes are high, effect is good, at low cost and green safe.
Description
Technical field
The present invention relates to a kind of recycling methods of suitable coagulating type yoghurt vial.
Background technique
Coagulating type yoghurt, refers to using lactogenesis as raw material, and pH is made by sterilizing, adding the techniques such as strain, filling, fermentation
It is worth reduced product；Be exactly the filling post-fermentation of so-called elder generation its main feature is that fermentation process carries out in packing container, make finished product because
Fermentation remains curdled milk state.The packaging type of coagulating type yoghurt has vial, porcelain vase, plastic bottle etc., and China is more traditional
There are vial and porcelain vase dress.Coagulating type yoghurt has that mouthfeel stiff, quality be fine and smooth, strong natural fermented fragrance, health-nutrition,
Lactose intolerance can be effectively relieved, it is deep to be liked by the majority of consumers.Glass bottle is coagulating type yoghurt Traditional Packing form, special
It Shi He not region Dairy Enterprise.
Glass bottle uses circulation and stress reuse scheme substantially at present, it has succinct, environmentally protective, save the cost etc. excellent
Gesture；But recycling vial has been easy that spot sundries is more, and wholesomeness is poor, and coagulating type yoghurt is filling to need post-fermentation in vial
Product is formed, so requiring height to the sanitation degree of vial, is needed before use by stringent cleaning and sterilizing, it is product-filled
Post-fermentation is cooling, and product recycles vial after drinking.Work is produced for containing the recycling vial of coagulating type yoghurt at present
Skill research report is very few, therefore needs to propose a kind of feasible effective recycling scheme.
Summary of the invention
The purpose of the present invention is to provide a kind of recycling methods of suitable coagulating type yoghurt vial.
The technical solution used in the present invention is:
A kind of recycling method of suitable coagulating type yoghurt vial, comprising the following steps:
1) recycling vial pretreatment: foreign matter is removed with vial to the coagulating type yoghurt of recycling, lid is gone to handle；
2) water impregnates: water immersion is poured into pretreated vial；
3) hairbrush prerinse: with hairbrush to being cleaned inside the vial after immersion；
4) dipping by lye: the vial after prerinse is expired into bottle and impregnates lye；
5) twice hairbrush inner surface clean: with hairbrush to impregnate lye after vial inside continuous wash twice；
6) the vial outer surface after inner surface cleans hairbrush cleaning outside vial: is cleaned with hairbrush；
7) vial falls lye and drains: the vial after exterior washings being removed lye, is drained；
8) it is sprayed: rinsing vial with water spray；
9) it sterilizes: spray disinfection being carried out to vial with peracetic acid soln；
10) it drains: the vial rotation after disinfection is drained；
11) product-filled: the filling coagulating type yoghurt semi-finished product of vial after disinfection is drained；
12) it ferments: the coagulating type yoghurt semi-finished product fermentation process after will be filling；
13) preservation: the semi-finished product after fermentation are refrigerated, and resulting coagulating type yogurt product dispenses shipment；
14) it recycles: after type yogurt product to be solidified is drunk, vial being recycled, step 1)~13 are repeated).
In step 2), the time of immersion is at least 2 hours；The water consumption of immersion is greater than the 50% of vial volume.
In step 4), the temperature of lye is 60 DEG C~70 DEG C；The time of dipping by lye is 3min~5min；Lye is quality
The sodium hydrate aqueous solution that concentration is 1.5%~2.0%.
In step 8), it is sprayed inside the water flushing vial for being specially 1.5MPa~2.0MPa with pressure and outer
Portion；The time of spray irrigation is 4s~8s.
In step 9), the concentration of peracetic acid soln is 80ppm~150ppm；The time of spray disinfection is 8s~12s.
In step 12), the temperature of fermentation is 42 DEG C~44 DEG C；The time of fermentation is 7h~9h.
In step 13), the temperature of refrigeration is 1 DEG C~3 DEG C；The time of refrigeration is 7h~9h.
The flushing water of lye and step 8) that step 7) is poured out is collected by recovering tray, is used again for Alkali liquid compounding.
Step 9) disinfection peracetic acid soln used is recycled by drip tray and circulating pump.
The diameter of hairbrush interior path length 2mm~4mm more maximum than vial, the height of hairbrush height more maximum than vial are long
17mm~18mm.
The beneficial effects of the present invention are:
The present invention proposes that one kind recycles the feasible new solution of glass bottle manufacturing process for filling use of coagulating type yoghurt,
Have many advantages, such as that cleannes are high, effect is good, it is at low cost and green safe.
Specific as follows: 1) recycling vial can be recycled 3 times, produce product vial packaging material cost savings per ton
60%；2) high to recycling vial cleaning degree using dipping by lye, hairbrush scrub multiple working procedure combination, it can reach
99.9%；3) peracetic acid disinfectant for using 80~150ppm, thoroughly kills harmful microorganism on vial, guarantees that vial is defended
Raw to require, effect is good, and noresidue is at low cost, green and healthy safety；4) vial is cleaned under mesophilic condition, and room temperature disappears
Poison, vial blow-up rate are low；5) rinsing residual lye water can recycle for preceding process configurations immersion lye, and disinfectant can be with
It is recycled, low energy consumption, good in economic efficiency.
Specific embodiment
A kind of recycling method of suitable coagulating type yoghurt vial, comprising the following steps:
1) recycling vial pretreatment: foreign matter is removed with vial to the coagulating type yoghurt of recycling, lid is gone to handle；
2) water impregnates: water immersion is poured into pretreated vial；
3) hairbrush prerinse: with hairbrush to being cleaned inside the vial after immersion；
4) dipping by lye: the vial after prerinse is expired into bottle and impregnates lye；
5) twice hairbrush inner surface clean: with hairbrush to impregnate lye after vial inside continuous wash twice；
6) the vial outer surface after inner surface cleans hairbrush cleaning outside vial: is cleaned with hairbrush；
7) vial falls lye and drains: the vial after exterior washings being removed lye, is drained；
8) it is sprayed: rinsing vial with water spray；
9) it sterilizes: spray disinfection being carried out to vial with peracetic acid soln；
10) it drains: the vial rotation after disinfection is drained；
11) product-filled: the filling coagulating type yoghurt semi-finished product of vial after disinfection is drained；
12) it ferments: the coagulating type yoghurt semi-finished product fermentation process after will be filling；
13) preservation shipment: the semi-finished product after fermentation are refrigerated, and resulting coagulating type yogurt product dispenses shipment；
14) it recycles: after type yogurt product to be solidified is drunk, vial being recycled, step 1)~13 are repeated).
Preferably, in step 2), the time of immersion is at least 2 hours；The water consumption of immersion is greater than vial volume
50%.The purpose of step 2) is to facilitate subsequent cleaning to soften spot.
Preferably, step 3) or step 5), hairbrush cleaning is cleaned by automatic brush lifting cleaning device.
Preferably, in step 3), the hairbrush prewashed time is 3s~5s；Step 3) is the case where saving energy consumption manpower
Under, which mainly removes especially dirty spot.
Preferably, in step 4), the temperature of lye is 60 DEG C~70 DEG C；The time of dipping by lye is 3min~5min；Alkali
Liquid is the sodium hydrate aqueous solution that mass concentration is 1.5%~2.0%；The purpose of step 4) is softening spot, the temperature of lye
Vial is easy explosion when higher than 70 DEG C, and bating effect is bad when the temperature of lye is lower than 60 DEG C；The concentration of lye is lower than
Bating effect is bad when 1.5wt%, and the concentration of lye is not much different when being higher than 2.0wt% with 2.0wt% effect, and concentration improves
It is easy to cause waste.
Preferably, in step 5), the time that the cleaning of twice hairbrush is cleaned every time is 3s~4s；The purpose of step 5) is to remove
Spot in bottle.
Preferably, in step 6), external hairbrush cleaning is specially the body and bottom of bottle for cleaning vial, and body or bottom of bottle are clear
The time washed each 2s~3s.
Preferably, in step 7), vial removes lye by automatic rotating device, drains；The time drained be 10s~
15s。
Preferably, in step 8), being sprayed is specially to be rinsed in vial with the water that pressure is 1.5MPa~2.0MPa
Portion and outside；The time of spray irrigation is 4s~8s (inside and out each 2s~4s)；The purpose of step 8) is that removing is remaining
Lye and different sundries.
Preferably, in step 9), the concentration of peracetic acid soln is 80ppm~150ppm；The time of spray disinfection is 8s
~12s；Peracetic acid soln is the aqueous solution of room temperature；The purpose of step 9) is removal harmful microorganism.
Preferably, in step 10), the time drained is 10s~15s.
Preferably, in step 11), filling is to pass through the filling coagulating type yoghurt semi-finished product of automatic filling system.Coagulating type
The preparation method of yoghurt semi-finished product is the conventional method of this field, is common knowledge.
Preferably, in step 12), the temperature of fermentation is 42 DEG C~44 DEG C；The time of fermentation is 7h~9h；Further preferably
, in step 12), the temperature of fermentation is 43 DEG C；The time of fermentation is 8h.
Preferably, in step 13), the temperature of refrigeration is 1 DEG C~3 DEG C；The time of refrigeration is 7h~9h；Further preferably
, in step 13), the temperature of refrigeration is 2 DEG C；The time of refrigeration is 8h.
Preferably, the lye that step 7) is poured out and the flushing water of step 8) are collected by recovering tray, again for Alkali liquid compounding
With.
Preferably, step 9) disinfection peracetic acid soln used is recycled by drip tray and circulating pump.
Preferably, the diameter of hairbrush interior path length 2mm~4mm more maximum than vial, the height of hairbrush is than vial maximum
The long 17mm~18mm of height；The center of hairbrush is iron, and hairbrush material is nylon, and hairbrush tail portion is that band butterfly pricks tail fur hair
Brush.
Further, wet concentration used is from tap water, distilled water, deionized water or pure water；Preferably, water used is
Tap water.
The contents of the present invention are described in further detail below by way of specific embodiment.Original used in embodiment
Material unless otherwise specified, can be obtained from routine business approach.
Coagulating type yoghurt vial specification used in present example is as shown in table 1.
1 vial specification of table
| Project | Index |
| Brimful capacity, mL | 215±5 |
| Empty bottle weight, g | 235±12 |
| Bottle height degree, mm | 154.0±1.4 |
| Bottleneck outer diameter, mm | 36.10±0.30 |
| Internal diameter of the bottleneck, mm | 26.4±0.3 |
| Body outer diameter, mm | 58.16±1.4 |
| Bottle wall thickness, mm, >= | 2.0 |
| Bottom of bottle thickness, mm, >= | 3.0 |
Embodiment 1:
1) recycling vial is picked: carrying out the vial of recycling except foreign matter, lid is gone to handle, choose individual special dirty vials
It is scrapped.
2) water logging bulb glass bottle: the plastic box dress of the vial bottom hollow out of completion is picked, with tap water soak at room temperature 2
Hour, 60% bottle volume of water level is impregnated, spot is softened.
3) hairbrush prerinse: soaked vial carries out clearly vial inside with automatic brush lifting cleaning device
It washes, the time 3 seconds, removes especially dirty spot.
4) dipping by lye: vial after prerinse expire bottle by rotating device and impregnates lye, impregnate include inside bottle with
External body, alkali liquid temperature are 60 DEG C, concentration 1.5%, the time 3 minutes.
5) twice hairbrush inner surface cleans: the vial of lye was impregnated, it is continuous by automatic brush lifting cleaning device
Vial inside is cleaned twice, the time each 3 seconds, removes spot in bottle.
6) hairbrush cleaning outside vial: the vial after hairbrush cleaning is by conveyer belt, by when outer cleaning hairbrush pairs
Vial outer surface, including body and bottom of bottle are cleaned, and the time each 2 seconds.
7) vial falls lye and drains: the vial for having cleaned outer surface carries out down alkali and drip by automatic rotating device
It is dry, Draining time 12 seconds.
8) twice clear water sprays: the vial of dry lye uses pressure for the clear of 1.5MPa by automatic rotating device
Water, is directed at vial bottleneck and its appearance carries out continuous each 3 seconds high pressure washings, removes remaining lye and different sundries.
9) it sterilizes water sterilization: using room temperature, the vial that the Peracetic acid of 80ppm concentration completes cleaning carries out spray and disappears
Poison, the time 10 seconds, purpose removed harmful microorganism, and disinfectant is recycled by drip tray and circulating pump.
10) drain: the vial after disinfection is drained by rotation, and the time 12 seconds.
11) product-filled: to have sterilized the vial after draining and passed through the filling coagulating type yoghurt of automatic filling system.It is filling
Before dress, the vial that detection has spot is estimated by full-time staff.
12) product ferments: fermentation temperature is 43 DEG C, fermentation time 8 hours.
13) it refrigerates: 2 DEG C of refrigerated storage temperature, cold preservation time 8 hours, then sampling to the coagulating type yoghurt after fermentation refrigeration
Detection is distributed to selling post using refrigerator car transport；
14) vial is recycled after product is drunk.Step 1)~13 are repeated to glass bottle products after the recovery) recycling
It uses again.
Embodiment 2:
Embodiment 2 and embodiment 1 are except that step 9) sterilizes water sterilization: using room temperature, the peroxide of 100ppm concentration
The vial that acetic acid completes cleaning carries out spray disinfection, and the time 10 seconds.Remaining step is same as Example 1.
Embodiment 3:
Embodiment 3 and embodiment 1 are except that step 9) sterilizes water sterilization: using room temperature, the peroxide of 150ppm concentration
The vial that acetic acid completes cleaning carries out spray disinfection, and the time 10 seconds.Remaining step is same as Example 1.
Comparative example 1:
Comparative example 1 and embodiment 1 are except that step 9) sterilizes water sterilization: using room temperature, the peroxide second of 70ppm concentration
The vial that acid completes cleaning carries out spray disinfection, and the time 10 seconds.Remaining step is same as Example 1.
Comparative example 2:
Comparative example 2 and embodiment 1 are except that step 9) sterilizes water sterilization: using room temperature, the peroxide of 160ppm concentration
The vial that acetic acid completes cleaning carries out spray disinfection, and the time 10 seconds.Remaining step is same as Example 1.
Comparative example 3:
1) using the new glass bottle purchased；
2) soaking and washing is carried out to vial with clear water；
3) it sterilizes water sterilization: using room temperature, the vial that the Peracetic acid of 100ppm concentration completes cleaning sprays
Disinfection, the time 10 seconds, purpose removed harmful microorganism, and disinfectant is recycled by drip tray and circulating pump.
Step 4)~8 of comparative example 3) respectively correspond 1 step 10)~14 of embodiment).
The product sampling Detection of embodiment 1-3, comparative example 1-3, every batch of are made 10000 products, 5 samples of extraction and are detected,
Chief performance is as shown in table 2.
2 testing result of table
Know from the data of 2 testing result of table, with the peracetic acid disinfectant vial and comparative example of concentration of the embodiment of the present invention
The peracetic acid disinfectant vial of middle concentration compares, the filling coagulating type acid ox of the vial of the peracetic acid disinfectant of concentration of the present invention
Milk fermentation product after cooling, all has apparent advantage, and be able to satisfy " GB in lactic acid bacteria number, product acidity, health
19302-2010 national food safety standard acidified milks " standard requirements；In addition the embodiment and right in vial spot cleannes
Ratio is attained by good result.
For the vial of coagulating type yoghurt, peracetic acid disinfectant water concentration must be controlled in 80-150ppm, be lower than
The concentration be easy to cause product acidity relatively low, and lactic acid bacteria number is relatively low and mould, saccharomycete health pollution risk, is higher than the concentration and holds
Easily cause product acidity low, the relatively low risk of lactic acid bacteria number.
Table 3 is 3 vial cost comparison sheet of embodiment 1 and comparative example.
3 vial cost of table compares
| Project | Embodiment 1 | Comparative example 3 |
| Vial purchasing price (member /) | 1.2 | 1.2 |
| Vial recycles access times | 3 | 0 |
| Actual glass bottle price (member /) | 0.4 | 1.2 |
| 1 ton of product of production needs vial quantity (a) every time | 5000 | 5000 |
| 1 ton of product of production needs vial cost (member) every time | 2000 | 6000 |
| 1 ton of product vial cleaning and sterilizing cost (member) of production every time | 500 | 200 |
| Total cost (member) | 2500 | 6200 |
Relatively from the cost of table 3, vial is recycled using method of the invention, general vial, which can recycle circulation, to be made
With 3 times, product per ton can save 3700 yuan of cost, and relatively new vial saves 60% expense.
Claims (10)
1. a kind of recycling method of suitable coagulating type yoghurt vial, it is characterised in that: the following steps are included:
1) recycling vial pretreatment: foreign matter is removed with vial to the coagulating type yoghurt of recycling, lid is gone to handle；
2) water impregnates: water immersion is poured into pretreated vial；
3) hairbrush prerinse: with hairbrush to being cleaned inside the vial after immersion；
4) dipping by lye: the vial after prerinse is expired into bottle and impregnates lye；
5) twice hairbrush inner surface clean: with hairbrush to impregnate lye after vial inside continuous wash twice；
6) the vial outer surface after inner surface cleans hairbrush cleaning outside vial: is cleaned with hairbrush；
7) vial falls lye and drains: the vial after exterior washings being removed lye, is drained；
8) it is sprayed: rinsing vial with water spray；
9) it sterilizes: spray disinfection being carried out to vial with peracetic acid soln；
10) it drains: the vial rotation after disinfection is drained；
11) product-filled: the filling coagulating type yoghurt semi-finished product of vial after disinfection is drained；
12) it ferments: the coagulating type yoghurt semi-finished product fermentation process after will be filling；
13) preservation: the semi-finished product after fermentation are refrigerated, and resulting coagulating type yogurt product dispenses shipment；
14) it recycles: after type yogurt product to be solidified is drunk, vial being recycled, step 1)~13 are repeated).
2. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 2), the time of immersion is at least 2 hours；The water consumption of immersion is greater than the 50% of vial volume.
3. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 4), the temperature of lye is 60 DEG C~70 DEG C；The time of dipping by lye is 3min~5min；Lye is mass concentration
For 1.5%~2.0% sodium hydrate aqueous solution.
4. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 8), being sprayed is specially to be rinsed inside and out vial with the water that pressure is 1.5MPa~2.0MPa；Spray
The time of flushing is 4s~8s.
5. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 9), the concentration of peracetic acid soln is 80ppm~150ppm；The time of spray disinfection is 8s~12s.
6. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 12), the temperature of fermentation is 42 DEG C~44 DEG C；The time of fermentation is 7h~9h.
7. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: in step 13), the temperature of refrigeration is 1 DEG C~3 DEG C；The time of refrigeration is 7h~9h.
8. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: the flushing water of lye and step 8) that step 7) is poured out is collected by recovering tray, is used again for Alkali liquid compounding.
9. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: step 9) disinfection peracetic acid soln used is recycled by drip tray and circulating pump.
10. a kind of recycling method of suitable coagulating type yoghurt vial according to claim 1, feature exist
In: the diameter of hairbrush interior path length 2mm~4mm more maximum than vial, the long 17mm of the height of hairbrush height more maximum than vial
~18mm.
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Application publication date: 20190125 |