CN109253982A - infrared leak detector - Google Patents

infrared leak detector Download PDF

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Publication number
CN109253982A
CN109253982A CN201710566736.9A CN201710566736A CN109253982A CN 109253982 A CN109253982 A CN 109253982A CN 201710566736 A CN201710566736 A CN 201710566736A CN 109253982 A CN109253982 A CN 109253982A
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China
Prior art keywords
infrared
air
boundling
module
leak detector
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CN201710566736.9A
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Chinese (zh)
Inventor
郑毅
杨子科
叶申荣
张磊
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Shanghai General Detection Tech Inst
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Shanghai General Detection Tech Inst
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Priority to CN201710566736.9A priority Critical patent/CN109253982A/en
Publication of CN109253982A publication Critical patent/CN109253982A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/38Investigating fluid-tightness of structures by using light

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The present invention relates to a kind of infrared leak detectors, interactive system is detected including infrared signal sampler, the preposition processing module of infrared signal, infrared intelligent, the infrared signal sent by infrared signal sampler sends infrared intelligent detection interactive system to after the preposition processing module processing of infrared signal.Infrared signal sampler includes the inlet duct being sequentially communicated, preposition air filtration buffer unit, front end air pump, infrared detecting device, postposition air-flow buffer device, postposition air pump.Inlet duct includes filter A, air-breathing probe assembly B, and preposition air filtration buffer unit includes filter C, buffering boundling pipeline D, and postposition air-flow buffer device includes buffering boundling pipeline G, electronic flowmeter H, pressure stabilizing boundling pipeline I.It includes touch chromatic liquid crystal screen, correspondence with foreign country port module that infrared intelligent, which detects interactive system,.The present invention uses the equilibrium air pressure scheme designed before and after infrared detecting device to reduce measurement error, with small, the high-efficient feature of measurement error.

Description

Infrared leak detector
Technical field
The present invention relates to a kind of infrared leak detector, in particular to a kind of quickly, accurately detection specific gas leakage rate is red Outer leak detector belongs to gas leakage detector field.
Background technique
Infrared leak detector is the intelligence for accurate quickly detection halogen gas, combustible refrigerant and SF6 quantity of gas leakage Energy instrument, is applied to refrigeration industry, air-conditioning, central heating industry, power industry.The sensor of existing leak detector include semiconductor-type, Infrared type, ionization type.Semiconductor-type detecting element made of metal oxide or metal semiconductor oxide material is constituted, with Adsorption or reaction, the conductivity or C-V characteristic that cause carrier moving to be characterized or surface are generated when gas interacts Potential change and carry out gas concentration measurement.The deficiency of semiconductor-type sensors most importantly decays seriously, by external interference Greatly, rate of false alarm is high, and the measurement range of linearity is smaller, vulnerable to ambient temperature effect etc..Infrared type is a kind of point based on gas with various Minor structure is different, has selection absorption characteristic to the light of infrared spectroscopy specific wavelength, utilizes gas concentration and absorption intensity relationship (Lambert-Beer Lambert-Beer law) identifies gas component and determines the gas sensing device of its concentration, is chiefly used in online Formula gas detection equipment.The leak detector of infrared ray principle is unable to quick response, can only be used as environment real time monitoring.Ionization type is Diode, heater strip, cathode, anode are made of platinum product, and anode emits cation after being heated silk heating, received by cathode Ion stream indicates after enhanced processing, and has sound equipment instruction, and electric part is by heating power supply, DC power supply, ion stream The compositions such as amplifier, output display and portable getter device power supply.Ionization type reaction speed is fast, ionizes generated ion Amount repeatability is bad, and measurement accuracy is not high.
The test section of leak detector has two kinds of gas circuit modes of suction-type and diffusion type, and diffusion type leak detector is commonly used to online reality When monitor, the leak source that suction-type is applied to each component to be checked detects, and effect becomes apparent from.Leak detector basic principle on existing market It is the sucking effect by air pump in rear end, the gas of detection mouth is sucked Instrument sensor, is handled by sensor signal, it is defeated Indices parameter out.There are following clearly disadvantageous for such scheme: (1) the mode of single air pump causes instrument excessively to rely on air pump Gettering ability, if air pump damages, instrument cannot work normally, make troubles to user;(2) single air pump sucks mode It will cause the micro draught head of sensor side, the precision detected to leak detector affects, although can mend by Data correction Such error is repaid, but under varying environment temperature atmospheric pressure, the consistency of above-mentioned compensation is unable to get guarantee, the applicability of instrument It reduces.
Summary of the invention
The present invention is infrared, and leak detector discloses new scheme, using the equilibrium air pressure side designed before and after infrared detecting device Case reduces measurement error, and solving the problems, such as existing similar product, there are larger measurement errors.
The infrared leak detector of the present invention includes infrared signal sampler, the preposition processing module of infrared signal, infrared intelligent inspection Interactive system is surveyed, the infrared signal sent by infrared signal sampler is sent to after the preposition processing module processing of infrared signal Infrared intelligent detects interactive system.Infrared signal sampler include the inlet duct being sequentially communicated, preposition air filtration buffer unit, Front end air pump, infrared detecting device, postposition air-flow buffer device, postposition air pump, sample gas is in front end air pump, postposition air pump It is successively discharged after inlet duct, preposition air filtration buffer unit, infrared detecting device, postposition air-flow buffer device under effect. Inlet duct includes the filter A being sequentially communicated, air-breathing probe assembly B, and preposition air filtration buffer unit includes the mistake being sequentially communicated Filter C, buffering boundling pipeline D, postposition air-flow buffer device include the buffering boundling pipeline G being sequentially communicated, electronic flowmeter H, Pressure stabilizing boundling pipeline I.Infrared intelligent detection interactive system includes touch chromatic liquid crystal screen, correspondence with foreign country port module, Operator detects interactive system with infrared intelligent by touch chromatic liquid crystal screen, correspondence with foreign country port module and exchanges letter Breath.
Further, the inside of the filter A of this programme is equipped with dust removal assembly, and dust removal assembly includes several filtering net parts, filter Active carbon air filtration layer is equipped between net means, dust removal assembly filters out the dust particles in sample gas.
Further, the air-breathing probe assembly B of this programme includes air inlet tubule boundling, and air inlet tubule boundling includes more air inlets Tubule, sample gas are sucked by air inlet tubule boundling.
Further, the latus rectum of the air inlet tubule of this programme is 0.5mm.
Further, the inside of the filter C of this programme is equipped with dry component, and dry component includes several filtering net parts, filter It is equipped between net means and absorbs moisture substance, dry component filters out the moisture in sample gas.
Further, the buffering boundling pipeline D of this programme, the inside of buffering boundling pipeline G are equipped with air-flow buffer column boundling, Air-flow buffer column boundling includes the more air-flow buffer columns being interspersed in runner, and air-flow buffer column is by changing gas Slow down the flow velocity of air-flow in the direction of stream.
Further, the pressure stabilizing boundling pipeline I of this programme includes degassing conduits boundling, and degassing conduits boundling includes more exhausts Tubule, sample gas are discharged after passing through the pressure stabilizing of degassing conduits boundling.
Further, the infrared leak detector of the high-precision of this programme further includes air pump status real time monitor device, and air pump state is real When monitoring device include air pump flow sensor, the flow that air pump status real time monitor device is transmitted according to air pump flow sensor Exception information triggers alarm signal.
Further, the preposition processing module of the infrared signal of this programme includes infrared signal micro treatment module, integrated filter mould Block, DMA data processing module, integrated filter module include average value filtering module, sliding medium filtering module, and infrared signal is micro- Processing module is sent to integrated filter module after converting optical signals into electric signal, the signal after integrated filter resume module by The transmission of DMA data processing module.
Further, the infrared intelligent detection interactive system of this programme further includes abnormal signal filtering module, external calibration mould Block, abnormal signal filtering module shield distorted signal caused by external environment, and operator is set by the adjustment of external calibration module Standby parameter setting.
The infrared leak detector of the present invention uses the equilibrium air pressure scheme designed before and after infrared detecting device to reduce measurement error, Feature small with measurement error, high-efficient.
Detailed description of the invention
Fig. 1 is the schematic diagram of existing infrared leak detector.
Fig. 2 is the schematic diagram of infrared signal sampler.
Fig. 3 is the principle schematic diagram of infrared signal sampler.
Fig. 4 is the schematic diagram of the infrared leak detector of the present invention.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described.
As shown in Figure 1, what leak detector currently on the market generallyd use is all suction-type detection method, crucial composition portion It is divided into air pump, air pump is located at the rear end of sensor, and the working condition of air pump directly determines the state of gas sucking.In addition, single Air pump sucking mode will cause the micro draught head of sensor side, and the precision detected to leak detector affects, although passing through number Such error can be compensated according to correction, but under varying environment temperature atmospheric pressure, the consistency of above-mentioned compensation is unable to get guarantee. As shown in Figure 2,3, 4, the schematic diagram of the infrared leak detector of the present invention.Infrared leak detector includes infrared signal sampler, infrared letter Number preposition processing module, infrared intelligent detect interactive system, and the infrared signal sent by infrared signal sampler is through infrared letter Send infrared intelligent detection interactive system after number preposition processing module processing to.Infrared signal sampler includes being sequentially communicated Inlet duct, preposition air filtration buffer unit, front end air pump, infrared detecting device, postposition air-flow buffer device, postposition air pump, are adopted Sample gas is under the action of front end air pump, postposition air pump successively by inlet duct, preposition air filtration buffer unit, infrared detection dress It sets, be discharged after postposition air-flow buffer device.Inlet duct includes the filter A being sequentially communicated, air-breathing probe assembly B, preposition filter Gas buffer unit includes the filter C being sequentially communicated, buffering boundling pipeline D, and postposition air-flow buffer device includes being sequentially communicated Buffer boundling pipeline G, electronic flowmeter H, pressure stabilizing boundling pipeline I.Infrared intelligent detection interactive system includes touch colored liquid Crystal display screen, correspondence with foreign country port module, operator by touch chromatic liquid crystal screen, correspondence with foreign country port module with Infrared intelligent detects interactive system and exchanges information.Above scheme uses the equilibrium air pressure scheme designed before and after infrared detecting device Reduce measurement error, use 2 air pumps, the inflatable mouth of preposition air pump, the rear end access of sensor are accessed in the front end of sensor The suction inlet of postposition air pump eliminates the error of measurement to balance the air pressure at sensor both ends.Outside operator can be with Pass through the working condition of interactive system monitoring device at any time.
In order to further increase the precision of instrument detection, the pressure distribution of gas circuit is balanced, avoids occurring in gas circuit biggish Airflow fluctuation, this programme is improved on the basis of above scheme, specific as follows.In order to eliminate the dust in sample gas Particle, this programme are equipped with dust removal assembly in the inside of filter A, and dust removal assembly includes several filtering net parts, is set between filtering net part Active carbon filtration gas-bearing formation, dust removal assembly filter out the dust particles in sample gas.In order to cooperate the flow of air pump to adjust, this programme Air-breathing probe assembly B include air inlet tubule boundling, air inlet tubule boundling includes more air inlet tubules, and sample gas passes through air inlet The sucking of tubule boundling.Further, the latus rectum of the air inlet tubule of this programme is 0.5mm.In order to eliminate the moisture in sample gas, with And the irritative gas that part is unrelated, this programme are equipped with dry component in the inside of filter C, dry component includes several strainers Component, is equipped between filtering net part and absorbs moisture substance, and dry component filters out the moisture in sample gas.In order to accumulate buffering sampling Air-flow, this programme are equipped with air-flow buffer column boundling in the inside for buffering boundling pipeline D, buffering boundling pipeline G, and air-flow buffer is vertical Column boundling includes the more air-flow buffer columns being interspersed in runner, and air-flow buffer column is subtracted by changing the direction of air-flow It gets a breathing space the flow velocity of stream.In order to stablize the air flow condition of gas circuit back segment, the pressure stabilizing boundling pipeline I of this programme includes degassing conduits collection Beam, degassing conduits boundling include more degassing conduits, and sample gas is discharged after passing through the pressure stabilizing of degassing conduits boundling.In order to supervise in real time The working condition for controlling air pump, avoids air pump operation irregularity state from influencing detection, and the infrared leak detector of the high-precision of this programme further includes Air pump status real time monitor device, air pump status real time monitor device include air pump flow sensor, air pump status real time monitor Device triggers alarm signal according to the Traffic Anomaly information that air pump flow sensor transmits.It is found in time convenient for Field Force in this way Problem, debugging.
The preposition processing module of the infrared signal of this programme is that infrared signal is converted into electric signal, and electric signal is after treatment It is transferred to the system module of infrared intelligent detection interactive system, in order to realize its function, the preposition processing of the infrared signal of this programme Module includes infrared signal micro treatment module, integrated filter module, DMA data processing module, and integrated filter module includes average Value filtering module, sliding medium filtering module, infrared signal micro treatment module convert optical signals into after electric signal be sent to it is comprehensive Filter module is closed, the signal after integrated filter resume module is transmitted by DMA data processing module.And exist to improve system The ability of maloperation is avoided in severe detection environment, the infrared intelligent detection interactive system of this programme further includes abnormal signal mistake Module, external calibration module are filtered, abnormal signal filtering module shields distorted signal caused by external environment, and operator passes through outer The parameter setting of portion's calibration module adjustment equipment.As shown in figure 4, sensor is infrared gas sensor, preposition module includes red External signal processing module, average value filtering module, filter module, DMA data processing module in sliding, embedded system is to aim at The interactive software operating system of infrared leak detector exploitation, touch color LCD screen intuitively shows various data, touch Operation, power supply needed for power supply provides instrument.The signal that infrared sensor generates after treatment, is sent directly into based on embedded red In outer intelligent measurement interactive operating system, user oriented designs multiple function touch interfaces, and provides user external world PORT COM And each control function.
This programme discloses a kind of gas leakage detector applied in refrigeration industry, air-conditioning, central heating industry, power industry. Based on the considerations of leak detector actual application environment, need it is a not only quickly, but also high-precision, and can be steady in relatively adverse circumstances Surely the leak detector to work.This programme uses the leak detector of infrared ray principle modes on the basis of original leak detector, and combines current The technology generally possessed in the market, which has been done, to be adopted and updates accordingly.The specific structure of this programme includes filter A: front end filtering Device for filtering air in dust, probe B: gas sucking probe fine duct, internal diameter 0.5mm, filter C: use In removing moisture and component environment internal stimulus gas in tested gas, preceding column tube D: buffered for gas build, air pump E: for accelerating forward end gas to suck, gas sensor F: the tested gas for eliminating dust and moisture is sent into gas sensor In, conversion output electric signal after being detected using infrared principles, rear column tube G: for absorbing the tested gas after gas sensor, Electronic flowmeter H: real-time output flow state, whether measurement air-flow is normal, gas cushion I: for eliminating the tested of sucking Air pump J: the pulsation phenomenon of gas accelerates tested gas discharge.Filter A is nested on the front end component of probe B, filter C Before being nested on the front end component of column tube D, filter A, probe B belong to instrument External connecting part, referred to as instrument handle, probe B and It is connected between filter C using leimo modular connection, preceding column tube D is connected with air pump E using 4 tetrafluoro hose of φ, and air pump E is gentle Using φ 3, slotting pneumatic joint connects body sensor F fastly with rear column tube G, and rear column tube G, electronic flowmeter H, gas cushion I are gentle It pumps and is connected between J using 4 tetrafluoro hose of φ.
Based on upper-part, this programme uses 2 air pumps, and the inflatable mouth of preposition air pump is accessed in the front end of sensor, passes The suction inlet of the rear end access postposition air pump of sensor.Preposition air pump maximum coutroi velocity is 500ml/min, postposition air pump maximum control Flow velocity processed is 2L/min, and probe handle part uses the thin tracheae of 0.5mm, and prefilter buffer portion filters moisture and part is pierced Swash property gas.Front and back air pump flow velocity is allowed to tend to balance by PWM adjusting, processing in this way can preferably avoid gas in sensor cavity body The fluctuation of stream, allowing in sensor cavity body has smoothly detection environment (pressure difference reduction) relatively, has more to Instrument sensor Stable response condition.Instrument is provided with air pump status real time monitor, and the damage of air pump is avoided to influence detection.Air-flow it is relatively steady Surely it ensure that the consistency that environment is measured when each detection, the value of duplicate measurements can keep height consistent.This programme also utilizes Integrated filter mode (average value filtering and sliding median filtering) cooperation DMA data processing, monitors sensor using status mechanism, The micro process to infrared signal is increased in signal processing circuit design, shortens communication interval, enables infrared signal fast Speed is converted to electric signal, improves sensor response speed, solves the problems, such as that universal infrared sensor reaction speed is slow in the market, The detection accuracy of sensor is improved simultaneously.Using dynamic zero algorithm, instrument caused by severe detection environment is effectively avoided False alarm probability.Using multiple spot calibration algorithm, the improvement of system internal calibration mode, the built-in calibration-free system of operating system is led to The operation storage for crossing software, allows user that can calibrate this instrument at any time, is not necessarily to external referance leak or external equipment.Based on The infrared leak detector of upper feature, this programme has substantive distinguishing features outstanding and significant progress compared to existing product.
The infrared leak detector of this programme is not limited to content disclosed in specific embodiment, the technology occurred in embodiment Scheme can the understanding based on those skilled in the art and extend, those skilled in the art according to this programme combination common knowledge make Simple replacement scheme out also belongs to the range of this programme.

Claims (10)

1. infrared leak detector, it is characterized in that including infrared signal sampler, the preposition processing module of infrared signal, infrared intelligent inspection Interactive system is surveyed, the infrared signal sent by the infrared signal sampler is handled through the preposition processing module of the infrared signal After send infrared intelligent detection interactive system to;The infrared signal sampler include the inlet duct being sequentially communicated, Preposition air filtration buffer unit, front end air pump, infrared detecting device, postposition air-flow buffer device, postposition air pump, sample gas is in institute It states under the action of front end air pump, postposition air pump successively by the inlet duct, preposition air filtration buffer unit, infrared detection dress It sets, be discharged after postposition air-flow buffer device;The inlet duct includes the filter A being sequentially communicated, air-breathing probe assembly B, institute Stating preposition air filtration buffer unit includes the filter C being sequentially communicated, buffering boundling pipeline D, the postposition air-flow buffer device packet Include the buffering boundling pipeline G, electronic flowmeter H, pressure stabilizing boundling pipeline I being sequentially communicated;The infrared intelligent detects interactive system Including touch chromatic liquid crystal screen, correspondence with foreign country port module, operator passes through the touch Color Liquid Crystal Display Screen, correspondence with foreign country port module exchange information with infrared intelligent detection interactive system.
2. infrared leak detector according to claim 1, which is characterized in that the inside of the filter A is equipped with dust removal assembly, The dust removal assembly includes several filtering net parts, is equipped with active carbon air filtration layer between the filtering net part, the dust removal assembly filters out Dust particles in sample gas.
3. infrared leak detector according to claim 1, which is characterized in that the air-breathing probe assembly B includes air inlet tubule Boundling, the air inlet tubule boundling include more air inlet tubules, and sample gas is sucked by the air inlet tubule boundling.
4. infrared leak detector according to claim 3, which is characterized in that the latus rectum of the air inlet tubule is 0.5mm.
5. infrared leak detector according to claim 1, which is characterized in that the inside of the filter C is equipped with dry component, The dry component includes several filtering net parts, is equipped between the filtering net part and absorbs moisture substance, the dry component filters out Moisture in sample gas.
6. infrared leak detector according to claim 1, which is characterized in that the buffering boundling pipeline D, buffering boundling pipeline The inside of G is equipped with air-flow buffer column boundling, and the air-flow buffer column boundling includes the more gas being interspersed in runner Buffering upright is flowed, the air-flow buffer column slows down the flow velocity of air-flow by changing the direction of air-flow.
7. infrared leak detector according to claim 1, which is characterized in that the pressure stabilizing boundling pipeline I includes degassing conduits Boundling, the degassing conduits boundling include more degassing conduits, and sample gas after the degassing conduits boundling pressure stabilizing by being discharged.
8. infrared leak detector according to claim 1, which is characterized in that the infrared leak detector of high-precision further includes air pump Status real time monitor device, the air pump status real time monitor device include air pump flow sensor, and the air pump state is real-time Monitoring device triggers alarm signal according to the Traffic Anomaly information that the air pump flow sensor transmits.
9. infrared leak detector according to claim 1, which is characterized in that the preposition processing module of infrared signal includes red External signal micro treatment module, integrated filter module, DMA data processing module, the integrated filter module includes average value filtering Module, sliding medium filtering module, the infrared signal micro treatment module convert optical signals into after electric signal be sent to it is described Integrated filter module, the signal after the integrated filter resume module are transmitted by the DMA data processing module.
10. infrared leak detector according to claim 1, which is characterized in that the infrared intelligent detection interactive system is also wrapped Abnormal signal filtering module, external calibration module are included, is distorted letter caused by the abnormal signal filtering module shielding external environment Number, operator adjusts the parameter setting of equipment by the external calibration module.
CN201710566736.9A 2017-07-12 2017-07-12 infrared leak detector Pending CN109253982A (en)

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CN110440853A (en) * 2019-07-24 2019-11-12 沈阳工程学院 A kind of monitoring dust pelletizing system
CN110440853B (en) * 2019-07-24 2024-05-17 沈阳工程学院 Monitoring dust removing system

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Application publication date: 20190122

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