CN109250310B - Liner and processing technology thereof - Google Patents
Liner and processing technology thereof Download PDFInfo
- Publication number
- CN109250310B CN109250310B CN201811139008.0A CN201811139008A CN109250310B CN 109250310 B CN109250310 B CN 109250310B CN 201811139008 A CN201811139008 A CN 201811139008A CN 109250310 B CN109250310 B CN 109250310B
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- gasket
- blocks
- liner
- cushion
- rectangular
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- 238000005516 engineering process Methods 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 235000021190 leftovers Nutrition 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/68—Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gasket Seals (AREA)
Abstract
The invention discloses a gasket, which comprises a left half gasket and a right half gasket which have the same structure, wherein the right half gasket is welded with the left half gasket into a whole after rotating 180 degrees clockwise relative to the left half gasket, the left half gasket comprises a rectangular frame, the rectangular frame comprises two long side parts and two short side parts, two rectangular gasket blocks I are respectively arranged at the two ends of the left long side part of the rectangular frame, which correspond to the two short side parts, the length and the width of each gasket block I are the same as those of the short side parts and are Y, two rectangular gasket blocks II which are arranged in parallel are arranged at the upper end of the right long side part of the rectangular frame, and the distance between the two gasket blocks II is A. By adopting the liner and the processing technology thereof, waste leftover materials are not generated in the production process of the liner structure, and the liner has good economical efficiency and environmental protection; meanwhile, the distribution of the pad structure area is reasonable, and the space formed by the pad blocks can be used for accommodating random parts such as power lines, blocking pieces and the like.
Description
Technical Field
The invention relates to a gasket and a processing technology thereof.
Background
The server belongs to high-value and precise equipment, is very sensitive to impact and vibration in the transportation process, and needs to be specially designed with a buffer package according to the structural characteristics of the server. At present, the protection against impact and vibration is mainly realized by a gasket, and the commonly used gasket material is EPE. Traditional liner design is for protecting the server, perhaps for the accessories of collection dress server in the packing box, and cutting, fluting are carried out on the basis of a holistic liner material to common design scheme, and the liner of this kind of design needs complicated mould to cut, and required mould size is big, will produce a large amount of discarded liner leftovers simultaneously, and economic nature is poor, the feature of environmental protection is all very poor, and manufacturing cost is high.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a gasket and a processing technique thereof, by which waste scraps are not generated in the production process of the gasket structure, and the gasket has good economy and environmental protection; meanwhile, the distribution of the pad structure area is reasonable, and the spaces formed by the pad blocks in a separated mode can be used for containing random parts such as power lines and separation blades, so that the problem in the prior art is solved.
In order to achieve the above and other related objects, the present invention provides a gasket, including a left half gasket and a right half gasket having the same structure, the right half gasket being welded to the left half gasket after rotating clockwise 180 degrees with respect to the left half gasket, the left half gasket including a rectangular frame including two long sides and two short sides, a rectangular gasket block I being provided at each of two ends of the left long side of the rectangular frame corresponding to the two short sides, the gasket blocks I having the same length and width and being Y, two rectangular gasket blocks II being provided at an upper end of the right long side of the rectangular frame in parallel with each other, the two gasket blocks II having a distance a, the gasket block II having a length X and a width Y, an upper one of the two gasket blocks II corresponding to the short sides, and a gasket block III being provided at each of two ends of the upper short side corresponding to the two long sides, the two ends of the short side part below are respectively provided with a gasket block IIII corresponding to the positions of the two long side parts, the width of the gasket block III is Y as same as that of the long side part, the width of the gasket block IIII is Y, the lengths of the gasket block IIII and the gasket block III are Z, the length of the long side part is X, the rectangular frame, the two gasket blocks I and the two gasket blocks IIII are integrally manufactured to form a gasket main body, the right half gasket is welded into a whole through the gasket block II after rotating clockwise 180 degrees relative to the left half gasket, and the distance between the gasket block II of the left half gasket, far away from the gasket block III, and the distance between the gasket block II of the right half gasket, far away from the gasket block III, is A.
In addition, the invention also provides a processing technology for manufacturing the gasket, which comprises the following steps:
1) cutting a rectangular liner plate by means of a pre-made die, dividing the rectangular liner plate into two liner blocks II, two liner blocks III and a liner main body, and integrally manufacturing a rectangular frame, two liner blocks I and two liner blocks IIII to form the liner main body;
2) splicing and welding the two cushion blocks II and the two cushion blocks III obtained by cutting in the step 1) on the cushion main body to form a half cushion;
3) one half of the two half liners is rotated 180 degrees clockwise relative to the other half liner and then welded together to form a complete liner.
Further, the specific steps in step 1) are as follows:
calculating the structural size of each part of the gasket according to the following formula,
x +2Y +2Z ═ W, X +8Y ═ L, X ═ 3A +2Y where L is the total length of the liner, equal to the length of the package; w is the total width of the pad and is equal to the width of the packing box, and then a Y value is determined according to the requirement of buffer protection, so that the value of X, Z, A can be respectively calculated;
prefabricating a die for cutting according to the calculated value of X, Z, A;
the length X +2Y + Z and the width of the rectangular liner plate are 4Y, the length and the width of the rectangular liner plate are calculated according to the obtained X, Y, Z, A, a cutting line is drawn on the rectangular liner plate by using a die for cutting, and two liner blocks II, two liner blocks III and a liner main body are obtained.
As described above, the gasket and the processing technology thereof provided by the embodiment of the invention have the following beneficial effects: by adopting the liner and the processing technology thereof, waste leftover materials are not generated in the production process of the liner structure, and the liner has good economical efficiency and environmental protection; meanwhile, the distribution of the pad structure area is reasonable, and the space formed by the pad blocks can be used for accommodating random parts such as power lines, blocking pieces and the like.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a schematic view of the construction of the liner of the present invention;
fig. 2 is a sectional view taken along line a-a of fig. 1.
Fig. 3 is a sectional view taken along line B-B of fig. 1.
Fig. 4 is a perspective view of the gasket of the present invention.
Fig. 5 is a schematic view of a molding process of the half gasket.
FIG. 6 is a schematic view of a process for bonding two half pads into a single pad
Fig. 7 is a block diagram of a rectangular backing sheet to be cut.
Wherein: 1. rectangular frame, 2, cushion block I, 3, cushion block II, 4, cushion block III,5, cushion block IIII.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The core of the invention is to provide the gasket, waste leftover materials are not generated in the production process of the gasket structure, and the gasket has good economical efficiency and environmental protection; meanwhile, the distribution of the pad structure area is reasonable, and the space formed by the pad blocks can be used for accommodating random parts such as power lines, blocking pieces and the like. The other core of the invention is to provide a processing technology of the gasket.
As shown in fig. 1 to 4, a gasket according to an embodiment of the present invention includes a left half gasket and a right half gasket having the same structure, the right half gasket is rotated clockwise 180 degrees with respect to the left half gasket and then welded together with the left half gasket, the left half gasket includes a rectangular frame 1, the rectangular frame 1 includes two long sides and two short sides, a rectangular gasket block I2 is respectively disposed at two ends of the left long side of the rectangular frame corresponding to the two short sides, the length and width of the gasket block I2 are the same and are both Y, two rectangular gasket blocks II 3 disposed in parallel with each other are disposed at an upper end of the right long side of the rectangular frame, the distance between the two gasket blocks II 3 is a, the length of the gasket block II 3 is X, the width of the gasket block is Y, the position of the upper gasket block II 3 of the two gasket blocks II 3 corresponds to the short sides, a gasket III 4 is respectively disposed at two ends of the upper short side corresponding to the two long sides, the two ends of the short side part below are respectively provided with a gasket block IIII 5 corresponding to the positions of the two long side parts, the width of the gasket block IIII is Y, the lengths of the gasket block IIII and the gasket block III are Z, the length of the long side part is X, the rectangular frame, the two gasket blocks I and the two gasket blocks IIII 5 are integrally manufactured to form a gasket main body, the two gasket blocks II 3, the two gasket blocks III 4 and the gasket main body form a half gasket, the right half gasket is welded into a whole through the gasket block II 3 after rotating clockwise 180 degrees relative to the left half gasket, and the distance between the gasket block II of the left half gasket, which is far away from the gasket block III, and the distance between the gasket block II 3 of the right half gasket, which is far away from the gasket block III 4, is.
Referring to fig. 5-7, a processing method for manufacturing the gasket according to an embodiment of the present invention includes the following steps:
1) cutting a rectangular gasket plate by means of a pre-made die, dividing the rectangular gasket plate into two gasket blocks II 3, two gasket blocks III 4 and a gasket main body, and integrally manufacturing a rectangular frame, two gasket blocks I2 and two gasket blocks IIII 5 to form the gasket main body;
2) splicing and welding the two cushion blocks II and the two cushion blocks III 4 obtained by cutting in the step 1) on the cushion main body to form a half cushion;
3) one half of the two half liners is rotated 180 degrees clockwise relative to the other half liner and then welded together to form a complete liner.
Further, the specific steps in step 1) are as follows:
calculating the structural size of each part of the gasket according to the following formula, wherein X +2Y +2Z is W, X +8Y is L, and X is 3A +2Y, wherein L is the total length of the gasket and is equal to the length of the packing box; w is the total width of the pad and is equal to the width of the packing box, and then a Y value is determined according to the requirement of buffer protection, so that the value of X, Z, A can be respectively calculated;
prefabricating a die for cutting according to the calculated value of X, Z, A;
the length X +2Y + Z and the width of the rectangular liner plate are 4Y, the length and the width of the rectangular liner plate are calculated according to the obtained X, Y, Z, A, a cutting line is drawn on the rectangular liner plate by using a die for cutting, and two liner blocks II 3, two liner blocks III 4 and a liner main body are obtained.
Claims (3)
1. A gasket, characterized by: the left half gasket comprises a rectangular frame, the rectangular frame comprises two long side parts and two short side parts, two rectangular gasket blocks I are respectively arranged at two ends of the left long side part of the rectangular frame corresponding to the two short side parts respectively, the length and the width of each gasket block I are the same and Y, two rectangular gasket blocks II which are arranged in parallel are arranged at the upper end of the right long side part of the rectangular frame, the distance between the two gasket blocks II is A, the length of each gasket block II is X, the width of each gasket block II is Y, the position of the upper gasket block II in the two gasket blocks II corresponds to the short side parts, two gasket blocks III are respectively arranged at two ends of the upper short side part corresponding to the two long side parts respectively, and a gasket block IIII is respectively arranged at two ends of the lower short side part corresponding to the positions of the two long side parts respectively, the width of the cushion block III is Y as same as that of the long side part, the width of the cushion block IIII is Y, the lengths of the cushion block IIII and the cushion block III are Z, the length of the long side part is X +2Y, the rectangular frame, the two cushion blocks I and the two cushion blocks IIII are integrally manufactured to form a cushion main body, the right half cushion is integrally welded through the cushion block II after rotating clockwise 180 degrees relative to the left half cushion, and the distance between the cushion block II of the left half cushion, far away from the cushion block III, and the distance between the cushion block II of the right half cushion, far away from the cushion block III, is A.
2. A process for manufacturing a gasket as claimed in claim 1, comprising the steps of:
1) cutting a rectangular liner plate by means of a pre-made die, dividing the rectangular liner plate into two liner blocks II, two liner blocks III and a liner main body, and integrally manufacturing a rectangular frame, two liner blocks I and two liner blocks IIII to form the liner main body;
2) splicing and welding the two cushion blocks II and the two cushion blocks III obtained by cutting in the step 1) on the cushion main body to form a half cushion;
3) one half of the two half liners is rotated 180 degrees clockwise relative to the other half liner and then welded together to form a complete liner.
3. The process for processing a gasket according to claim 2, wherein the specific steps in step 1) are as follows:
calculating the structural size of each part of the gasket according to the following formula, wherein X +2Y +2Z is W, X +8Y is L, and X is 3A +2Y, wherein L is the total length of the gasket and is equal to the length of the packing box; w is the total width of the pad and is equal to the width of the packing box, and then a Y value is determined according to the requirement of buffer protection, so that the value of X, Z, A can be respectively calculated;
prefabricating a die for cutting according to the calculated value of X, Z, A;
the length X +2Y + Z and the width of the rectangular liner plate are 4Y, the length and the width of the rectangular liner plate are calculated according to the obtained X, Y, Z, A, a cutting line is drawn on the rectangular liner plate by using a die for cutting, and two liner blocks II, two liner blocks III and a liner main body are obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811139008.0A CN109250310B (en) | 2018-09-28 | 2018-09-28 | Liner and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811139008.0A CN109250310B (en) | 2018-09-28 | 2018-09-28 | Liner and processing technology thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109250310A CN109250310A (en) | 2019-01-22 |
| CN109250310B true CN109250310B (en) | 2020-07-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811139008.0A Active CN109250310B (en) | 2018-09-28 | 2018-09-28 | Liner and processing technology thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN109250310B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3946874A (en) * | 1974-12-09 | 1976-03-30 | Federal Package Corporation | Corner pad |
| JPH07187247A (en) * | 1993-12-27 | 1995-07-25 | Kanegafuchi Chem Ind Co Ltd | Packaging material and method for packaging using the packaging material |
| CN203997466U (en) * | 2014-08-11 | 2014-12-10 | 天津商业大学 | A kind of cylindrical bottle for cosmetics packaging cushion |
| CN204096346U (en) * | 2014-09-16 | 2015-01-14 | 天津商业大学 | A kind of plate packaging cushion |
| CN204979744U (en) * | 2015-09-08 | 2016-01-20 | 苏州京通光电科技有限公司 | Frame concatenation type buffer spacer and for display screen blotter |
| CN205771009U (en) * | 2016-07-01 | 2016-12-07 | 微鲸科技有限公司 | A kind of packing crates realizing generalization and high efficiency |
| CN108502370A (en) * | 2018-03-21 | 2018-09-07 | 郑州甲乙贝包装设计有限公司 | A kind of cushion packaging |
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2018
- 2018-09-28 CN CN201811139008.0A patent/CN109250310B/en active Active
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| CN109250310A (en) | 2019-01-22 |
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Effective date of registration: 20200608 Address after: 215100 No. 1 Guanpu Road, Guoxiang Street, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province Applicant after: SUZHOU LANGCHAO INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 450018 Henan province Zheng Dong New District of Zhengzhou City Xinyi Road No. 278 16 floor room 1601 Applicant before: ZHENGZHOU YUNHAI INFORMATION TECHNOLOGY Co.,Ltd. |
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