CN109247591B - Nut shell breaker - Google Patents

Nut shell breaker Download PDF

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Publication number
CN109247591B
CN109247591B CN201811385694.XA CN201811385694A CN109247591B CN 109247591 B CN109247591 B CN 109247591B CN 201811385694 A CN201811385694 A CN 201811385694A CN 109247591 B CN109247591 B CN 109247591B
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CN
China
Prior art keywords
blanking
frame
partition plate
nuts
clamping
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Active
Application number
CN201811385694.XA
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Chinese (zh)
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CN109247591A (en
Inventor
杨惠民
杨惠安
罗之光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yunnan Shengchang Forest Products Development Co ltd
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Yunnan Shengchang Forest Products Development Co ltd
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Priority to CN201811385694.XA priority Critical patent/CN109247591B/en
Publication of CN109247591A publication Critical patent/CN109247591A/en
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Publication of CN109247591B publication Critical patent/CN109247591B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts

Abstract

The invention provides a nut shell breaking machine with high shell breaking efficiency, which comprises a frame, a blanking device arranged at the upper part of the frame, and a plurality of cutting devices arranged on the frame at intervals and positioned below the blanking device; the cutting device comprises a hopper which is arranged on the frame, is positioned below the blanking device and is in a funnel shape, a blanking pipe which is arranged at the lower end of the hopper, two cutting mechanisms which are symmetrically arranged at two sides of the blanking pipe, a clamping mechanism for clamping nuts and a blanking mechanism for discharging nuts; the blanking mechanism comprises a valve plate assembly penetrating through the blanking pipe and a blanking cylinder fixedly arranged on the frame and driving the valve plate assembly to horizontally move; the valve plate assembly comprises a vertical plate connected with a piston rod of the blanking cylinder, an upper partition plate arranged on the upper portion of the vertical plate and penetrating through the blanking pipe, a middle partition plate arranged in the middle of the vertical plate and penetrating through the blanking pipe, and a lower partition plate arranged on the lower portion of the vertical plate and located below the blanking pipe.

Description

Nut shell breaker
Technical Field
The invention relates to the technical field of nut processing equipment, in particular to a nut shell breaker.
Background
Macadamia nut (latin brand name: macadamia ternifolia f, muell.) alias: the kunshima chestnut, the macadamia nut, the hawaii nut and the kunshima nut are native to the macadamia. Macadamia nuts are considered one of the best table nuts in the world. The macadimia nut is rich in nutrition and 70% -79% of oil, is especially rich in unsaturated fatty acid, takes oleic acid and palmitic acid as main materials, has a ratio of unsaturated fatty acid to saturated fatty acid of the macadimia nut kernel of the light shell type of 6.2, has a crude shell type of 4.8, and also contains rich protein, calcium, phosphorus, iron, vitamins B1 and B2 and eight amino acids necessary for a human body.
The macadimia nut kernels are crisp, smooth, tender and delicious, have unique cream fragrance, are edible nuts with better world quality, are called as dried fruit queen and world nut queen, and have better flavor and taste than cashew nuts.
However, the macadimia nut shell is hard and thick, and is generally over 2.5mm thick, and the local thickness is over 6mm. Common macadimia nuts generally adopt a processing mode of saw blade opening and manual kernel taking, but the processing mode has the defects of being unfavorable for large-scale kernel taking, higher labor cost, easy pollution of kernels during processing and the like.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a nut shell breaker with high processing efficiency and low production cost.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the nut shell breaking machine comprises a frame, a blanking device arranged at the upper part of the frame, and a plurality of cutting devices which are arranged on the frame at intervals and are positioned below the blanking device;
the cutting device comprises a hopper which is arranged on the frame, is positioned below the blanking device and is in a funnel shape, a blanking pipe which is arranged at the lower end of the hopper, two cutting mechanisms which are symmetrically arranged at two sides of the blanking pipe, a clamping mechanism for clamping nuts and a blanking mechanism for discharging nuts;
the blanking mechanism comprises a valve plate assembly penetrating through the blanking pipe and a blanking cylinder fixedly arranged on the frame and driving the valve plate assembly to horizontally move; the valve plate assembly comprises a vertical plate connected with a piston rod of the blanking cylinder, an upper partition plate arranged at the upper part of the vertical plate and penetrating through the blanking pipe, a middle partition plate arranged at the middle part of the vertical plate and penetrating through the blanking pipe, and a lower partition plate arranged at the lower part of the vertical plate and positioned below the blanking pipe; the upper partition plate is provided with a first through hole for nuts to pass through near the overhanging end of the upper partition plate, the middle partition plate is provided with a second through hole which is staggered with the first through hole and can be used for nuts to pass through, and the lower partition plate is provided with a third through hole or a groove which corresponds to the second through hole and is used for supporting nuts; the distance between the upper partition plate and the middle partition plate is slightly larger than the diameter of nuts; when the blanking cylinder is in a retracted state, the first through hole is positioned in the blanking pipe; when the blanking cylinder is in an extending state, the second through hole is positioned in the blanking pipe;
the clamping mechanism comprises parallel air claws arranged on the frame and two clamping heads which are respectively arranged on the two clamping claws of the parallel air claws and are opposite to each other; the clamping surface of the clamping head is provided with a clamping groove; the two clamping heads are positioned at two sides of the blanking pipe and slightly higher than the lower partition plate; an opening for the clamping head to pass through is formed in the blanking pipe;
the cutting mechanism comprises a cutter head which is positioned at one side of the blanking pipe and can penetrate into the blanking pipe, a cutting cylinder which is arranged on the frame and drives the cutter head to horizontally move, and a cutter seat which is used for connecting a piston rod of the cutting cylinder and the cutter head; the cutter bodies of the two cutting mechanisms and the two clamping heads are positioned on the same plane and uniformly distributed in the plane, the cutter bodies are vertical, and the cutting edges of the cutter bodies are arc-shaped consistent with the outer walls of nuts.
Preferably, the blanking device comprises a blanking bin with a plurality of discharge holes at the bottom at intervals, a main shaft which is rotatably arranged on the frame and positioned below the blanking bin, a plurality of blanking wheels which are arranged on the main shaft at intervals and are in one-to-one correspondence with the discharge holes of the blanking bin, and a servo motor for driving the main shaft; a plurality of blanking grooves for accommodating nuts are uniformly distributed on the outer edge of the blanking wheel; the blanking wheels are in one-to-one correspondence with the receiving hoppers.
Preferably, the cutting device further comprises a guide groove arranged on the frame and positioned below the cutting device.
Preferably, the device further comprises an electric cabinet which is arranged on the frame and provided with a controller.
Preferably, a plurality of the blanking wheels are integrated.
Preferably, the receiving hopper and the blanking pipe are integrated.
Compared with the prior art, the invention has the following advantages:
the machine adopts the processing principle of double-cutter bisection, is full-automatic in shell breaking, has no pollution in processing, can greatly improve the efficiency of nut shell breaking, and obviously reduces the production cost.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of a partial structure of the blanking device and the receiving hopper.
Fig. 3 is an enlarged cross-sectional view of the blanking wheel and the receiving hopper and associated components.
Fig. 4 is a perspective view of the cutting device.
Fig. 5 is a left side view of the blanking mechanism, wherein the piston rod of the blanking cylinder is in a retracted state.
Fig. 6 is a schematic structural view of the blanking cylinder of fig. 5 in an extended state.
Fig. 7 is a front view of an assembly of two cutting mechanisms.
Fig. 8 is a top view of the clamping mechanism.
Fig. 9 is a left side view of fig. 8.
Fig. 10 is a pneumatic schematic of the present invention.
In the figure: the feeding device comprises a frame 1, a feeding device 2, a feeding bin 21, a main shaft 22, a feeding wheel 23, a servo motor 24, a receiving hopper 3, a feeding pipe 4, a cutting mechanism 5, a cutter head 51, a cutting cylinder 52, a cutter seat 53, a clamping mechanism 6, parallel air pawls 61, a clamping head 62, a feeding mechanism 7, a feeding cylinder 71, a vertical plate 72, an upper partition plate 73, a middle partition plate 74, a lower partition plate 75, a first through hole 76, a second through hole 77, a third through hole 78, a guide chute 8, an electric cabinet 9 and nuts 10.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention. In the following description, for clarity of presentation of the structure and operation of the present invention, description will be made with reference to the accompanying drawings by means of various directional words, but words such as "front", "rear", "left", "right", "upper", "lower" and the like should be interpreted as words of convenience and not as limiting words.
The nut shell breaker shown in fig. 1-10 comprises a frame, a blanking device arranged at the upper part of the frame, and four cutting devices arranged on the frame at intervals and positioned below the blanking device;
the cutting device comprises a hopper which is arranged on the frame, is positioned below the blanking device and is in a funnel shape, a blanking pipe which is arranged at the lower end of the hopper, two cutting mechanisms which are symmetrically arranged at two sides of the blanking pipe, a clamping mechanism for clamping nuts and a blanking mechanism for discharging nuts;
the blanking mechanism comprises a valve plate assembly penetrating through the blanking pipe and a blanking cylinder fixedly arranged on the frame and driving the valve plate assembly to horizontally move; the valve plate assembly comprises a vertical plate connected with a piston rod of the blanking cylinder, an upper partition plate arranged at the upper part of the vertical plate and penetrating through the blanking pipe, a middle partition plate arranged at the middle part of the vertical plate and penetrating through the blanking pipe, and a lower partition plate arranged at the lower part of the vertical plate and positioned below the blanking pipe; the upper partition plate is provided with a first through hole for nuts to pass through near the overhanging end of the upper partition plate, the middle partition plate is provided with a second through hole which is staggered with the first through hole and can be used for nuts to pass through, and the lower partition plate is provided with a third through hole which corresponds to the second through hole and is used for supporting nuts; the third through hole aims at enabling nuts to stay on the lower partition plate, so that the nuts are convenient to clamp by the clamping mechanism, and obviously, the third through hole can be replaced by a groove; the distance between the upper partition plate and the middle partition plate is slightly larger than the diameter of nuts; when the blanking cylinder is in a retracted state, the first through hole is positioned in the blanking pipe; when the blanking cylinder is in an extending state, the second through hole is positioned in the blanking pipe; during discharging, nuts fall from the discharging hopper, at the moment, the discharging cylinder is in a contracted state, the first through holes on the upper partition plate are positioned in the discharging pipe, so that all parts of the upper part are in an open state, the nuts fall from the first through holes, at the moment, the second through holes on the middle partition plate are positioned outside the discharging pipe, are in a closed state, and fall on the middle partition plate and are positioned between the upper partition plate and the middle partition plate; then the piston rod of the blanking cylinder stretches out, the second through hole on the middle partition board enters the blanking pipe (the blanking pipe is opened here), nuts fall onto the third through hole of the lower partition board, and the nuts wait for clamping by the clamping mechanism; at the same time, the first through hole in the upper partition extends beyond the blanking tube (where the blanking tube is closed) and nuts drop from the blanking hopper onto the upper partition waiting for the next round of processing.
The clamping mechanism comprises parallel air claws arranged on the frame and two clamping heads which are respectively arranged on the two clamping claws of the parallel air claws and are opposite to each other; the clamping surface of the clamping head is provided with a clamping groove (not shown in the figure); the two clamping heads are positioned at two sides of the blanking pipe and slightly higher than the lower partition plate; an opening for the clamping head to pass through is formed in the blanking pipe;
the cutting mechanism comprises a cutter head which is positioned at one side of the blanking pipe and can penetrate into the blanking pipe, a cutting cylinder which is arranged on the frame and drives the cutter head to horizontally move, and a cutter seat which is used for connecting a piston rod of the cutting cylinder and the cutter head; the cutter bodies of the two cutting mechanisms and the two clamping heads are positioned on the same plane and uniformly distributed in the plane, the cutter bodies are vertical, and the cutting edges of the cutter bodies are arc-shaped consistent with the outer walls of nuts.
The blanking device comprises a blanking bin, a main shaft and four blanking wheels, wherein four discharging holes are formed in the bottom of the blanking bin at intervals, the main shaft is arranged on the frame in a rotating mode and located below the blanking bin, the four blanking wheels are arranged on the main shaft at intervals and correspond to the discharging holes of the blanking bin one by one, and the servo motor drives the main shaft; the servo motor can be in driving connection with the main shaft by adopting a synchronous belt mechanism or a gear pair mechanism; a plurality of blanking grooves for accommodating nuts are uniformly distributed on the outer edge of the blanking wheel; the blanking wheels are in one-to-one correspondence with the receiving hoppers.
Wherein, it still includes the electric cabinet that sets up on the frame, has the controller.
As a further improvement, the device also comprises a guide chute which is arranged on the frame and is positioned below the cutting device, so that the cut materials can be conveniently collected.
As a modification of this embodiment, four of the blanking wheels may be an integral piece, and may be realized by providing four sets of blanking grooves on an integral roller.
As a modification of this embodiment, the receiving hopper and the blanking pipe may be an integral piece.
In the embodiment, after the machine is started, the servo motor drives the main shaft to rotate, and nuts are stopped (the transmission ratio is 1:5) after the blanking wheel rotates for 45 degrees and fall into the blanking hopper and reach the middle partition plate. After 0.2 seconds, a control valve of the blanking cylinder is electrified, a piston rod of the blanking cylinder stretches out of nuts and falls on a third through hole of the lower partition plate. After 0.2 seconds, the control valve of the clamping cylinder is energized, and the clamping cylinder clamps nuts on the third through hole. After 0.2 seconds, the control valve of the feed cylinder is electrified, the feed cylinder feeds, nuts are cut, and meanwhile, the control valve of the blanking cylinder is powered off, and the blanking cylinder moves backwards.
The magnetic induction switch for regulating the feed stroke can be arranged on the feed cylinder, and when the magnetic induction switch on the feed cylinder acts, the control valve of the feed cylinder is powered off, and the feed cylinder withdraws the cutter. In this embodiment, four sets of cutting devices work simultaneously, but nuts are different in size, and the magnetic induction switches are different in action time. After the last magnetic induction switch is acted for 0.2 seconds, the control valve of the clamping cylinder is powered off, the clamping cylinder is loosened, and cut nuts fall into the discharging hopper to complete an action cycle.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (3)

1. A nut cracker, characterized in that: the cutting device comprises a frame, a blanking device arranged at the upper part of the frame and a plurality of cutting devices which are arranged on the frame at intervals and are positioned below the blanking device;
the cutting device comprises a hopper which is arranged on the frame, is positioned below the blanking device and is in a funnel shape, a blanking pipe which is arranged at the lower end of the hopper, two cutting mechanisms which are symmetrically arranged at two sides of the blanking pipe, a clamping mechanism for clamping nuts and a blanking mechanism for discharging nuts;
the blanking mechanism comprises a valve plate assembly penetrating through the blanking pipe and a blanking cylinder fixedly arranged on the frame and driving the valve plate assembly to horizontally move; the valve plate assembly comprises a vertical plate connected with a piston rod of the blanking cylinder, an upper partition plate arranged at the upper part of the vertical plate and penetrating through the blanking pipe, a middle partition plate arranged at the middle part of the vertical plate and penetrating through the blanking pipe, and a lower partition plate arranged at the lower part of the vertical plate and positioned below the blanking pipe; the upper partition plate is provided with a first through hole for nuts to pass through near the overhanging end of the upper partition plate, the middle partition plate is provided with a second through hole which is staggered with the first through hole and can be used for nuts to pass through, and the lower partition plate is provided with a third through hole or a groove which corresponds to the second through hole and is used for supporting nuts; the distance between the upper partition plate and the middle partition plate is slightly larger than the diameter of nuts; when the blanking cylinder is in a retracted state, the first through hole is positioned in the blanking pipe; when the blanking cylinder is in an extending state, the second through hole is positioned in the blanking pipe;
the clamping mechanism comprises parallel air claws arranged on the frame and two clamping heads which are respectively arranged on the two clamping claws of the parallel air claws and are opposite to each other; the clamping surface of the clamping head is provided with a clamping groove; the two clamping heads are positioned at two sides of the blanking pipe and slightly higher than the lower partition plate; an opening for the clamping head to pass through is formed in the blanking pipe;
the cutting mechanism comprises a cutter head which is positioned at one side of the blanking pipe and can penetrate into the blanking pipe, a cutting cylinder which is arranged on the frame and drives the cutter head to horizontally move, and a cutter seat which is used for connecting a piston rod of the cutting cylinder and the cutter head; the cutter bodies of the two cutting mechanisms and the two clamping heads are positioned on the same plane and uniformly distributed in the plane, the cutter bodies are vertical, and the cutting edges of the cutter bodies are arc-shaped consistent with the outer walls of nuts;
the blanking device comprises a blanking bin, a main shaft and a plurality of blanking wheels, wherein the bottom of the blanking bin is provided with a plurality of discharging holes at intervals, the main shaft is rotatably arranged on the frame and positioned below the blanking bin, the plurality of blanking wheels are arranged on the main shaft at intervals and correspond to the discharging holes of the blanking bin one by one, and the servo motor drives the main shaft; a plurality of blanking grooves for accommodating nuts are uniformly distributed on the outer edge of the blanking wheel; the blanking wheels are in one-to-one correspondence with the receiving hoppers; the plurality of blanking wheels are integrated;
the cutting device also comprises a guide chute which is arranged on the frame and is positioned below the cutting device.
2. The nut cracker as defined in claim 1, wherein: the electric cabinet is arranged on the frame and is provided with a controller.
3. The nut cracker as defined in claim 1, wherein: the receiving hopper and the discharging pipe are integrated.
CN201811385694.XA 2018-11-20 2018-11-20 Nut shell breaker Active CN109247591B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811385694.XA CN109247591B (en) 2018-11-20 2018-11-20 Nut shell breaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811385694.XA CN109247591B (en) 2018-11-20 2018-11-20 Nut shell breaker

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CN109247591A CN109247591A (en) 2019-01-22
CN109247591B true CN109247591B (en) 2024-02-09

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022045904A1 (en) * 2020-08-25 2022-03-03 Amazon Nuts S.A.C. Automatic device for cracking and selecting a brazil nut or similar
CN112826098B (en) * 2021-01-25 2023-11-24 仙居元众液压机械有限公司 Hawaii fruit opening equipment for batch production
CN112890223A (en) * 2021-02-19 2021-06-04 安国芹 Hazelnut opening device for food processing
CN115644464B (en) * 2022-12-27 2023-03-03 泰宁县一点石食品有限公司 Nut tapping machine and using method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2116842A5 (en) * 1970-12-09 1972-07-21 Modas Paul Sepg machine for shells from nuts - partic cashew nuts
US4467711A (en) * 1981-05-15 1984-08-28 Meiji Seika Kaisha Ltd. Method and apparatus for cracking nuts
US5247879A (en) * 1992-05-08 1993-09-28 Frederiksen Wilfred C Nut cracking machine
JPH08322531A (en) * 1995-06-02 1996-12-10 Festo Kg Nut cracking device
JP2004248614A (en) * 2003-02-21 2004-09-09 Masui Kazuhiko Apparatus for cutting and opening nut shell
CN104872784A (en) * 2015-06-03 2015-09-02 冯子丰 Novel nut summer fruit opening machine
CN105962387A (en) * 2016-06-27 2016-09-28 中国热带农业科学院农业机械研究所 Double-channel shell breaking device and shell breaking method for macadimia nuts
CN209788415U (en) * 2018-11-20 2019-12-17 昆明惠雕机械有限公司 Nut shell breaking machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2116842A5 (en) * 1970-12-09 1972-07-21 Modas Paul Sepg machine for shells from nuts - partic cashew nuts
US4467711A (en) * 1981-05-15 1984-08-28 Meiji Seika Kaisha Ltd. Method and apparatus for cracking nuts
US5247879A (en) * 1992-05-08 1993-09-28 Frederiksen Wilfred C Nut cracking machine
JPH08322531A (en) * 1995-06-02 1996-12-10 Festo Kg Nut cracking device
JP2004248614A (en) * 2003-02-21 2004-09-09 Masui Kazuhiko Apparatus for cutting and opening nut shell
CN104872784A (en) * 2015-06-03 2015-09-02 冯子丰 Novel nut summer fruit opening machine
CN105962387A (en) * 2016-06-27 2016-09-28 中国热带农业科学院农业机械研究所 Double-channel shell breaking device and shell breaking method for macadimia nuts
CN209788415U (en) * 2018-11-20 2019-12-17 昆明惠雕机械有限公司 Nut shell breaking machine

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Effective date of registration: 20240108

Address after: 678000 No.41 Xingning street, Tianyuan Town, Changning County, Baoshan City, Yunnan Province

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