CN109243817B - Automatic regulation type inductance winding device - Google Patents
Automatic regulation type inductance winding device Download PDFInfo
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- CN109243817B CN109243817B CN201811355189.0A CN201811355189A CN109243817B CN 109243817 B CN109243817 B CN 109243817B CN 201811355189 A CN201811355189 A CN 201811355189A CN 109243817 B CN109243817 B CN 109243817B
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- rotating shaft
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- 238000004804 winding Methods 0.000 title claims abstract description 53
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Winding Filamentary Materials (AREA)
Abstract
The invention provides an automatic adjustment type inductance winding device which comprises a base, a paying-off mechanism, a winding mechanism and an adjusting mechanism, wherein the base is provided with a winding head; the pay-off mechanism comprises a first mounting plate, a second mounting plate, a first rotating shaft and a first driving mechanism, wherein a plurality of pay-off rollers are arranged on the first rotating shaft at intervals along the axial direction of the first rotating shaft; the second rotating shaft is parallel to the first rotating shaft, a plurality of winding rollers are arranged on the second rotating shaft at intervals along the axial direction of the second rotating shaft, the plurality of winding rollers and the plurality of paying-off rollers are arranged in a one-to-one correspondence mode, the second driving mechanism is connected with the second rotating shaft and used for driving the second rotating shaft to rotate, and the moving mechanism is connected with the moving plate and used for driving the moving plate to move axially along the second rotating shaft; a plurality of adjusting part set up with a plurality of unwrapping wire rollers, wire winding roller one-to-one respectively. The full-automatic winding machine can realize full-automatic winding, the winding rollers uniformly wind, and the phenomenon of knotting of the winding rollers is prevented; and the tightness of the wire is adjusted by arranging an adjusting mechanism during winding.
Description
Technical Field
The invention relates to the technical field of inductor production, in particular to an automatic adjusting type inductor winding device.
Background
With the continuous progress of science and technology and the continuous development of society, electronic products are used more and more. The utilization rate of the inductor in electronic products is very high, and the traditional inductor winding mode adopts manual winding, so that the inductor has the defects of unstable quality, low efficiency and high cost, and the phenomenon of lack of manpower exists. The other method is a semi-automatic winding method, but the conditions of low efficiency, high cost and unstable quality still exist.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides an automatic adjustment type inductance winding device.
The invention provides an automatic adjustment type inductance winding device which comprises a base, a paying-off mechanism, a winding mechanism and an adjusting mechanism, wherein the base is provided with a winding head; wherein:
the pay-off mechanism comprises a first mounting plate, a second mounting plate, a first rotating shaft and a first driving mechanism, the first mounting plate and the second mounting plate are oppositely arranged, the first mounting plate and the second mounting plate are both mounted on the base, the first rotating shaft is positioned between the first mounting plate and the second mounting plate, two ends of the first rotating shaft are respectively in rotating connection with the first mounting plate and the second mounting plate, and a plurality of pay-off rollers are axially arranged on the first rotating shaft at intervals;
the winding mechanism comprises a movable plate, a third mounting plate, a fourth mounting plate, a second rotating shaft, a second driving mechanism and a moving mechanism, the movable plate is movably mounted on the base, the movable plate is parallel to the first rotating shaft, the third mounting plate and the fourth mounting plate are oppositely arranged, the third mounting plate and the fourth mounting plate are both mounted on the movable plate, the second rotating shaft is parallel to the first rotating shaft, the second rotating shaft is positioned between the third mounting plate and the fourth mounting plate, two ends of the second rotating shaft are respectively and rotatably connected with the third mounting plate and the fourth mounting plate, a plurality of winding rollers are axially arranged on the second rotating shaft at intervals, the plurality of winding rollers are in one-to-one correspondence with the plurality of paying-off rollers, the second driving mechanism is connected with the second rotating shaft and used for driving the second rotating shaft to rotate, and the moving mechanism is connected with the movable plate and used;
adjustment mechanism is located between paying out machine structure, the wire winding mechanism, and adjustment mechanism includes a plurality of adjusting part that are used for adjusting the wire rod elasticity, and a plurality of adjusting part set up with a plurality of unwrapping wire rollers, wire winding roller one-to-one respectively.
Preferably, the adjusting assembly comprises a fixed roller, two movable rollers and a power mechanism, the two movable rollers are movably mounted on the base, the fixed roller is located on a connecting line of the two movable rollers and is fixedly mounted on the base, and the power mechanism is connected with the two movable rollers and is used for driving the two movable rollers to move.
Preferably, power unit includes regulation pole, cam and third actuating mechanism, removes roller one side and is connected the elastic component, and the elastic component is kept away from and is removed roller one end and be connected with the fixed plate of fixing on the base, removes the roller other end and passes through branch and be connected with the regulation pole, adjusts the pole middle part and is equipped with the ejector pin, and the cam rotates to be installed on the base and the cam supports with the ejector pin all the time and leans on, and third actuating mechanism is connected with the cam and is used for driving the cam.
Preferably, the moving mechanism includes the third pivot, fourth actuating mechanism, the rotating ring, first limiting plate and second limiting plate, first limiting plate, the second limiting plate all is connected with the movable plate is perpendicular, first limiting plate, the second limiting plate is located the rotating ring both sides and all supports with the rotating ring and leans on, the rotating ring inboard is equipped with the connecting plate, the connecting plate rotates through the third pivot and installs on the base, the central point that the skew rotating ring of third pivot put, fourth actuating mechanism is connected with the third pivot and is used for driving the rotation of third pivot.
When the automatic adjustment type inductance winding device works, a wire discharged by a pay-off roller sequentially bypasses a moving roller, a fixed roller and the moving roller to enter a winding roller, a first driving mechanism drives a first rotating shaft to rotate to drive a plurality of pay-off rollers to pay off, a second driving mechanism drives a second rotating shaft to rotate to drive a plurality of winding rollers to wind, meanwhile, a fourth driving mechanism drives a third rotating shaft to rotate, the third rotating shaft drives a rotating ring to rotate, and the rotating ring drives a moving plate to axially move along the second rotating shaft through a first limiting plate and a second limiting plate, so that the winding roller uniformly winds the wire, and the phenomenon of knotting of the winding roller is prevented; and through setting up adjustment mechanism the elasticity of adjusting wire rod when the wire rod is wound, when finding the wire rod slack or overstretch, third actuating mechanism drives the cam and rotates to drive two and remove the roller and remove so that the wire rod tensioning or lax.
Drawings
Fig. 1 is a schematic structural diagram of an automatic adjusting type inductor winding device according to the present invention.
Detailed Description
Referring to fig. 1, the invention provides an automatic adjustment type inductance winding device, which comprises a base 1, a paying-off mechanism, a winding mechanism and an adjusting mechanism, wherein the base comprises a base frame and a base; wherein:
paying out machine constructs including first mounting panel 2, second mounting panel 3, first pivot 4 and a actuating mechanism, first mounting panel 2, second mounting panel 3 mutual disposition and first mounting panel 2, second mounting panel 3 is all installed on base 1, first pivot 4 is located between first mounting panel 2, the second mounting panel 3 and first pivot 4 both ends respectively with first mounting panel 2, second mounting panel 3 rotates and is connected, have a plurality of unwrapping wire rollers 5 along its axial interval arrangement on first pivot 4.
The winding mechanism comprises a movable plate 6, a third mounting plate 7, a fourth mounting plate 8, a second rotating shaft 9, a second driving mechanism and a moving mechanism, the movable plate 6 is movably mounted on the base 1, the movable plate 6 is parallel to the first rotating shaft 4, the third mounting plate 7, the fourth mounting plate 8 is oppositely arranged and the third mounting plate 7, the fourth mounting plate 8 is mounted on the movable plate 6, the second rotating shaft 9 is parallel to the first rotating shaft 4, the second rotating shaft 9 is located on the third mounting plate 7, between the fourth mounting plates 8, two ends of the second rotating shaft 9 are respectively connected with the third mounting plate 7 and the fourth mounting plate 8 in a rotating mode, a plurality of winding rollers 10 are arranged on the second rotating shaft 9 along the axial direction of the second rotating shaft at intervals, the plurality of winding rollers 10 are arranged in one-to-one correspondence with the plurality of paying-off rollers 5, and the second driving mechanism is connected with the second rotating. The moving mechanism is connected with the moving plate 6 and is used for driving the moving plate 6 to move along the axial direction of the second rotating shaft 9, the moving mechanism comprises a third rotating shaft 18, a fourth driving mechanism, a rotating ring 19, a first limiting plate 20 and a second limiting plate 21, the first limiting plate 20 and the second limiting plate 21 are both vertically connected with the moving plate 6, the first limiting plate 20 and the second limiting plate 21 are located on two sides of the rotating ring 19 and are both abutted to the rotating ring 19, a connecting plate 22 is arranged on the inner side of the rotating ring 19, the connecting plate 22 is rotatably installed on the base 1 through the third rotating shaft 18, the third rotating shaft 18 deviates from the central position of the rotating ring 19, and the fourth driving mechanism is connected with the third rotating shaft 18 and is used for driving the.
Adjustment mechanism is located between paying out machine structure, the wire winding mechanism, and adjustment mechanism includes a plurality of adjusting part that are used for adjusting the wire rod elasticity, and a plurality of adjusting part set up with a plurality of unwrapping wire rollers 5, 10 one-to-one of wire winding roller respectively. The adjusting assembly comprises a fixed roller 11, two moving rollers 12 and a power mechanism, the two moving rollers 12 are movably arranged on the base 1, the fixed roller 11 is positioned on a connecting line of the two moving rollers 12, the fixed roller 11 is fixedly arranged on the base 1, and the power mechanism is connected with the two moving rollers 12 and is used for driving the two moving rollers 12 to move; the power mechanism comprises an adjusting rod 13, a cam 14 and a third driving mechanism, one side of a moving roller 12 is connected with an elastic piece 15, one end, far away from the moving roller 12, of the elastic piece 15 is connected with a fixing plate 23 fixed on a base 1, the other end of the moving roller 12 is connected with the adjusting rod 13 through a supporting rod 16, a push rod 17 is arranged in the middle of the adjusting rod 13, the cam 14 is rotatably installed on the base 1, the cam 14 is always abutted against the push rod 17, and the third driving mechanism is connected with the cam 14 and used for driving the cam 14.
When the wire winding machine works, a wire discharged by the wire discharging roller 5 sequentially bypasses the moving roller 12, the fixed roller 11 and the moving roller 12 to enter the wire winding rollers 10, the first driving mechanism drives the first rotating shaft 4 to rotate to drive the wire discharging rollers 5 to discharge wires, the second driving mechanism drives the second rotating shaft 9 to rotate to drive the wire winding rollers 10 to wind wires, meanwhile, the fourth driving mechanism drives the third rotating shaft 18 to rotate, the third rotating shaft 18 drives the rotating ring 19 to rotate, and the rotating ring 19 drives the moving plate 6 to axially move along the second rotating shaft 9 through the first limiting plate 20 and the second limiting plate 21, so that the wire winding rollers 10 uniformly wind wires, and the phenomenon that the wire winding rollers 10 are knotted is prevented; and adjusts the tightness of the wire at the time of winding by providing an adjusting mechanism, and when the wire is found to be loose or over-tensioned, a third driving mechanism drives the cam 14 to rotate, thereby moving the two moving rollers 12 to tension or loosen the wire.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. An automatic adjustment type inductance winding device is characterized by comprising a base (1), a paying-off mechanism, a winding mechanism and an adjusting mechanism; wherein:
the paying-off mechanism comprises a first mounting plate (2), a second mounting plate (3), a first rotating shaft (4) and a first driving mechanism, wherein the first mounting plate (2) and the second mounting plate (3) are oppositely arranged, the first mounting plate (2) and the second mounting plate (3) are both mounted on the base (1), the first rotating shaft (4) is positioned between the first mounting plate (2) and the second mounting plate (3), two ends of the first rotating shaft (4) are respectively in rotating connection with the first mounting plate (2) and the second mounting plate (3), and a plurality of paying-off rollers (5) are arranged on the first rotating shaft (4) at intervals along the axial direction of the first rotating shaft;
the winding mechanism comprises a movable plate (6), a third mounting plate (7), a fourth mounting plate (8), a second rotating shaft (9), a second driving mechanism and a moving mechanism, the movable plate (6) is movably mounted on the base (1), the movable plate (6) is parallel to the first rotating shaft (4), the third mounting plate (7) and the fourth mounting plate (8) are oppositely arranged, the third mounting plate (7) and the fourth mounting plate (8) are both mounted on the movable plate (6), the second rotating shaft (9) is parallel to the first rotating shaft (4), the second rotating shaft (9) is positioned between the third mounting plate (7) and the fourth mounting plate (8), two ends of the second rotating shaft (9) are respectively rotatably connected with the third mounting plate (7) and the fourth mounting plate (8), a plurality of winding rollers (10) are axially arranged on the second rotating shaft (9) at intervals, the plurality of winding rollers (10) are in one-to-one correspondence with the plurality of paying-off rollers (5), the second driving mechanism is connected with the second rotating shaft (9) and used for driving the second rotating shaft (9) to rotate, and the moving mechanism is connected with the moving plate (6) and used for driving the moving plate (6) to move axially along the second rotating shaft (9);
the adjusting mechanism is positioned between the pay-off mechanism and the winding mechanism and comprises a plurality of adjusting components for adjusting the tightness of the wire, and the adjusting components are respectively arranged in one-to-one correspondence with the pay-off rollers (5) and the winding rollers (10);
the adjusting assembly comprises a fixed roller (11), two moving rollers (12) and a power mechanism, the two moving rollers (12) are movably mounted on the base (1), the fixed roller (11) is positioned on a connecting line of the two moving rollers (12), the fixed roller (11) is fixedly mounted on the base (1), and the power mechanism is connected with the two moving rollers (12) and used for driving the two moving rollers (12) to move;
moving mechanism includes third pivot (18), fourth actuating mechanism, rotating ring (19), first limiting plate (20) and second limiting plate (21), first limiting plate (20), second limiting plate (21) all are connected perpendicularly with movable plate (6), first limiting plate (20), second limiting plate (21) are located rotating ring (19) both sides and all support with rotating ring (19) and lean on, rotating ring (19) inboard is equipped with connecting plate (22), connecting plate (22) are rotated through third pivot (18) and are installed on base (1), the central point that third pivot (18) skew rotating ring (19) puts, fourth actuating mechanism is connected with third pivot (18) and is used for driving third pivot (18) to rotate.
2. The automatic adjustment type inductance winding device according to claim 1, wherein the power mechanism comprises an adjusting rod (13), a cam (14) and a third driving mechanism, one side of the moving roller (12) is connected with an elastic member (15), one end of the elastic member (15) far away from the moving roller (12) is connected with a fixing plate (23) fixed on the base (1), the other end of the moving roller (12) is connected with the adjusting rod (13) through a support rod (16), a push rod (17) is arranged in the middle of the adjusting rod (13), the cam (14) is rotatably mounted on the base (1) and the cam (14) is always abutted against the push rod (17), and the third driving mechanism is connected with the cam (14) and is used for driving the cam (14) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811355189.0A CN109243817B (en) | 2018-11-14 | 2018-11-14 | Automatic regulation type inductance winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811355189.0A CN109243817B (en) | 2018-11-14 | 2018-11-14 | Automatic regulation type inductance winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109243817A CN109243817A (en) | 2019-01-18 |
| CN109243817B true CN109243817B (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811355189.0A Active CN109243817B (en) | 2018-11-14 | 2018-11-14 | Automatic regulation type inductance winding device |
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| Country | Link |
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| CN (1) | CN109243817B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5224257A (en) * | 1990-08-04 | 1993-07-06 | Matsushita Electric Industrial Co., Ltd. | Apparatus for manufacturing a coil element |
| CN106829636A (en) * | 2017-03-02 | 2017-06-13 | 中国计量大学 | A kind of active paying-off tension control device and its method for winding |
| CN107346705A (en) * | 2017-07-21 | 2017-11-14 | 杨若译 | A kind of automatic coil winding machine |
| CN207572251U (en) * | 2017-11-24 | 2018-07-03 | 广州市金承电子有限公司 | A kind of inductance bobbin winder device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10312018B2 (en) * | 2007-04-05 | 2019-06-04 | Edward Handy | Method for potting an electrical component |
-
2018
- 2018-11-14 CN CN201811355189.0A patent/CN109243817B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5224257A (en) * | 1990-08-04 | 1993-07-06 | Matsushita Electric Industrial Co., Ltd. | Apparatus for manufacturing a coil element |
| CN106829636A (en) * | 2017-03-02 | 2017-06-13 | 中国计量大学 | A kind of active paying-off tension control device and its method for winding |
| CN107346705A (en) * | 2017-07-21 | 2017-11-14 | 杨若译 | A kind of automatic coil winding machine |
| CN207572251U (en) * | 2017-11-24 | 2018-07-03 | 广州市金承电子有限公司 | A kind of inductance bobbin winder device |
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| Publication number | Publication date |
|---|---|
| CN109243817A (en) | 2019-01-18 |
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Address after: Room 701, Unit 2, Building 1, Tianyue Yurong, Yefan Village, Tiantang Town, Yuexi County, Anqing City, Anhui Province, 246600 Patentee after: Yuexi County Hongteng Electronics Co.,Ltd. Address before: 246600 Hongteng electronics, Jianxi Industrial Zone, Tiantang Town, Yuexi County, Anqing City, Anhui Province Patentee before: YUEXI COUNTY HONGTENG ELECTRONICS Co.,Ltd. |