CN109239070A - A kind of battery core detection device - Google Patents

A kind of battery core detection device Download PDF

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Publication number
CN109239070A
CN109239070A CN201811162836.6A CN201811162836A CN109239070A CN 109239070 A CN109239070 A CN 109239070A CN 201811162836 A CN201811162836 A CN 201811162836A CN 109239070 A CN109239070 A CN 109239070A
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CN
China
Prior art keywords
battery core
mechanical arm
station
mounting plate
detection device
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811162836.6A
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Chinese (zh)
Inventor
张俊峰
叶长春
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Guangzhou Supersonic Automation Technology Co Ltd
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Guangzhou Supersonic Automation Technology Co Ltd
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Publication date
Application filed by Guangzhou Supersonic Automation Technology Co Ltd filed Critical Guangzhou Supersonic Automation Technology Co Ltd
Priority to CN201811162836.6A priority Critical patent/CN109239070A/en
Publication of CN109239070A publication Critical patent/CN109239070A/en
Priority to PCT/CN2019/072775 priority patent/WO2020062740A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Secondary Cells (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a kind of battery core detection devices, including detection station, qualified product station, defect ware station, image collecting device and transfer device;Image collecting device includes at least two ultraviolet lamps, at least two headlamps and at least two video cameras;At least two ultraviolet lamps are placed in the two sides up and down of detection station, and ultraviolet lamp is used for towards detection station emitting ultraviolet light;At least two headlamps are placed in the two sides up and down of detection station;At least two video cameras are placed in the two sides up and down of detection station;Transfer device is used to external battery core being transferred to detection station, and the battery core that transfer device is also used to will test station is selectively transferred to qualified product station or is transferred to defect ware station.A kind of battery core detection device of the invention is able to achieve mechanization transfer battery core, and then improves efficiency.

Description

A kind of battery core detection device
Technical field
The present invention relates to a kind of detection device more particularly to a kind of battery core detection devices.
Background technique
Currently, lithium ion battery using more and more extensive, such as mobile phone, notebook, electric car etc. form one Huge industrial colony.Wherein, battery core is the intermediate products of variform lithium battery, can be assembled into difference by pack process Battery of specification, such as the automobile-used lithium battery of electrical salf-walking, electrocar lithium battery etc..
Since the shell of battery core is a kind of composite material that quality is softer, battery core includes battery core body and is covered on battery core This external Mylar film;After battery core is produced, a lot of quality problems have embodiment battery core in appearance, such as, battery core body ruler Very little unqualified, Mylar film in battery core size and distributing position in battery core body is incorrect, there are pits etc. in battery core Situation;So being finally to control an important means of battery core quality to the appearance detection of battery core in the production technology of battery core. But existing use when detecting is manually transferred between each position of detection device, large labor intensity, low efficiency.
Summary of the invention
For overcome the deficiencies in the prior art, it the purpose of the present invention is to provide a kind of battery core detection device, is able to achieve Battery core is transferred in mechanization, and then is improved efficiency.
The purpose of the present invention adopts the following technical scheme that realization:
A kind of battery core detection device, including detection station, qualified product station, defect ware station, image collecting device and shifting Send device;Described image acquisition device includes at least two ultraviolet lamps, at least two headlamps and at least two video cameras;At least Two ultraviolet lamps are placed in the two sides up and down of the detection station, and the ultraviolet lamp is used to emit towards the detection station purple Outer light;At least two headlamps are placed in the two sides up and down of the detection station;At least two video cameras are placed in The two sides up and down of the detection station;The transfer device is used to external battery core being transferred to the detection station, the transfer The battery core that device is also used to will test station is selectively transferred to the qualified product station or is transferred to the defect ware station.
Further, positioned at the ultraviolet lamp of described detection station the same side and the headlamp along far from the detection The direction of station is arranged successively.
Further, the battery core detection device further includes computer, and the video camera is used to send out the image taken It send to the computer;The computer is used to judge whether the battery core is qualified according to described image.
Further, the transfer device includes power mechanism, mounting plate and pickup unit;The pickup unit includes extremely Few two vacuum chucks;At least two vacuum chucks are separately mounted on the mounting plate, and can be close to each other or each other It is separate;The vacuum chuck is correspondingly arranged on locking structure, and the locking structure is fixed on for that will correspond to the vacuum chuck On the mounting plate;The power mechanism is for driving the mounting plate to move.
Further, at least two be arranged in a one-to-one correspondence at least two vacuum chucks are offered on the mounting plate A regulating tank;The locking structure includes adjusting screw rod and two lock nuts;The bar portion activity of the adjusting screw rod pass through pair The regulating tank is answered, and affixed with the mounting plate;Two lock nuts are placed in the two sides up and down of the mounting plate, and It is screwed onto the bar portion of the adjusting screw rod respectively.
Further, at least two regulating tanks are successively intervally arranged around the center of the mounting plate.
Further, the power mechanism includes pedestal, first mechanical arm, the first rotational structure, second mechanical arm, second Rotational structure, third mechanical arm, third rotational structure and elevating mechanism;Wherein one end is mounted on the bottom to the first mechanical arm On seat, and it can be rotated relative to the pedestal in horizontal plane;First rotational structure is for driving the first mechanical arm to rotate; Wherein one end of the second mechanical arm is mounted on the other end of the first mechanical arm, and can the relatively described first mechanical arm exist Horizontal plane rotation;Second rotational structure is mounted in the first mechanical arm, and for driving the second mechanical arm to turn It is dynamic;The third mechanical arm is mounted on the other end of the second mechanical arm, and can the relatively described second mechanical arm in horizontal plane Rotation;The third mechanical arm can also the relatively described second mechanical arm lifting;The third rotational structure is mounted on described second On mechanical arm, and for driving the third mechanical arm to rotate;The elevating mechanism is mounted in the second mechanical arm, is used in combination In the drive third mechanical arm lifting;The mounting plate is mounted on the third mechanical arm.
Further, the elevating mechanism is cylinder, and the cylinder body of the cylinder is fixed on the second rotating arm, the cylinder Telescopic rod be fixedly connected with the third mechanical arm.
Further, the third rotational structure is the second rotating electric machine, and the body of second rotating electric machine is fixed on On second rotating arm, the output shaft of second rotating electric machine is fixedly connected with the cylinder body of the cylinder.
Further, first rotating mechanism is the first rotating electric machine, the output shaft of first rotating electric machine and institute State first mechanical arm transmission connection.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is transferred battery core using transfer device by setting detection station, qualified product station and defect ware station It is realized by transfer device after image collecting device carries out appearance images acquisition to battery core to detection station and moves battery core It send to qualified product station or defect ware station;Whole process realizes battery core in each of this battery core detection device by transfer device Transfer between station, improves efficiency.
Furthermore image collecting device uses the cooperation of ultraviolet lamp, headlamp, and ultraviolet lamp, which is radiated in battery core, to be made in battery core Mylar film displayed with coloured state, headlamp provides enough light sources for the shooting of video camera, in this way, camera shooting Machine can more fully take battery core appearance images, in order to carry out more comprehensively, more accurately comparison judgement, and make testing result It is more acurrate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of battery core detection device of the present invention;
Fig. 2 is the structural schematic diagram of transfer device of the present invention;
Fig. 3 is the schematic enlarged-scale view of part A in Fig. 2 of the present invention.
In figure: 10, detection station;20, qualified product station;30, defect ware station;40, image collecting device;41, ultraviolet Lamp;42, headlamp;43, video camera;50, transfer device;51, power mechanism;511, pedestal;512, first mechanical arm;513, Second mechanical arm;514, third mechanical arm;52, mounting plate;521, regulating tank;53, vacuum chuck;60, locking structure;61, it adjusts Save screw rod;62, lock nut;70, battery core.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination Example.
A kind of battery core detection device as shown in Figs. 1-2, including detection station 10, qualified station, defect ware station 30, figure As acquisition device 40 and transfer device 50;The image collecting device 40 includes at least two ultraviolet lamps 41, at least two headlamps 42 and at least two video cameras 43;At least two ultraviolet lamps 41 are placed in the two sides up and down of the detection station 10, the ultraviolet lamp 41 are used for towards 10 emitting ultraviolet light of detection station;At least two headlamps 42 are placed in up and down the two of the detection station 10 Side, in order to which the two sides up and down to battery core 70 provide light source;At least two video cameras 43 are placed in up and down the two of detection station 10 Side, in order to which the two sides up and down to battery core 70 are shot;Transfer device 50 is used to external battery core 70 being transferred to detection station 10, the battery core 70 that transfer device 50 is also used to will test station 10 is selectively transferred to qualified product station 20 or is transferred to residual Substandard products station 30.
On the basis of above structure, when using this battery core detection device, external battery core 70 is moved using transfer device 50 It send to detection station 10, opens ultraviolet lamp 41 and headlamp 42, at this time under the irradiation of ultraviolet lamp 41, Mylar film is to there is face The state of color displays, if Mylar film is shown as blue or green, in order to which video camera 43 adopts its morphosis Collection cooperates video camera 43 to shoot the two sides up and down of battery core 70 later, in this way, more completely 70 figure of battery core can be acquired Picture, such as: the appearance of Mylar film and the distribution of Mylar film;Later by being compared with the image of qualified battery core 70 Judge whether the battery core 70 is qualified, that is, complete the detection of battery core 70, later according to testing result, will be closed using transfer device 50 The product of lattice is transferred to qualified product station 20, or underproof product is transferred to defect ware station 30;Above-mentioned whole process In, power transmission core 70 is moved up in detection station 10, qualified product station 20, defect ware station 30 by transfer device 50, without artificial Transfer, improves efficiency.
Furthermore the overall appearance image of battery core body of the image collecting device 40 in addition to that can acquire battery core 70 can also incite somebody to action The colour developing of Mylar film, obtains the appearance images of Mylar film, realizes and more completely acquires 70 image of battery core, in order to more complete Ground carries out qualified or not judgement to it, improves the accuracy of detection.
Ultraviolet lamp 41 and headlamp 42 positioned at 10 the same side of detection station are successively arranged along the direction far from detection station 10 Column;In this way, ultraviolet lamp 41 avoids influence of the headlamp 42 to ultraviolet lamp 41 excessive closer to battery core 70 to be detected, and cannot make Mylar film completely displays.
After the appearance images for collecting battery core 70, it can be judged by artificial naked eyes comparison, and in order to improve judgement Accuracy, it is preferable that this battery core detection device further includes computer, and video camera 43 is used to the image taken being sent to calculating Machine;Computer is used to judge whether the battery core 70 is qualified according to image;Calculator memory contain qualified battery core 70 image and Qualified benchmark, after obtaining the image that video camera 43 acquires, computer automatically carries out the image of itself and qualified battery core 70 Comparison, and directly judge whether battery core 70 to be detected is qualified according to the benchmark of the qualification.Also settable control device herein, control Device is used to receive the signal of computer, and the movement of transfer device 50 is controlled according to the signal, produces in this way, sending in computer When the unqualified signal of product, then battery core 70 is transferred to defect ware station 30 by control device control transfer device 50, on the contrary it is then instead;On State computer, the electrical connection of video camera 43 and control device, the signal transfer principle of video camera 43 and the work of computer Making principle those skilled in the art can know from the prior art, no longer be repeated herein.
Specifically, transfer device 50 includes power mechanism 51, mounting plate 52 and pickup unit;Pickup unit includes at least two A vacuum chuck 53;At least two vacuum chucks 53 are separately mounted on mounting plate 52, and can be close to each other or away from each other;This Place passes through external vacuum pump it should be noted that in use, the vacuum chuck 53 is connected to by hose with external vacuum pump Pumping is deflated, and realizes the pickup or release to battery core 70;Vacuum chuck 53 is correspondingly arranged on locking structure 60, locking structure 60 are fixed on mounting plate 52 for that will correspond to vacuum chuck 53;Power mechanism 51 is for driving mounting plate 52 to move.In use, According to the distance between the size adjusting at least two of battery core 70 vacuum chuck 53, making at least two vacuum chucks 53 its that This is close or away from each other, and is adjusting to suitable position, is locked corresponding vacuum chuck 53 using locking structure 60 On mounting plate 52, mounting plate 52 is driven to move by power mechanism 51, and then the vacuum chuck 53 that links moves, vacuum chuck 53 Battery core 70 to be drawn, when realizing the transfer of battery core 70 in power mechanism 51 later, and transferring in place, sucker discharges battery core 70, The transfer of complete battery core 70;In the above process, by the pickup battery core 70 of vacuum chuck 53, the mode clamped relatively, avoidable pair The structure of battery core 70 damages;Furthermore by adjusting the distance between at least two vacuum chucks 53, it is applicable to difference The battery core 70 of size, and then the versatility of this battery core detection device.
Following manner implementation can be used in above-mentioned locking structure 60, embodiment one: locking structure 60 includes bolt, and vacuum is inhaled The first jack is opened up on disk 53, mounting plate 52 opens up multiple second jacks;In this way, passing through the first jack and wherein one by bolt The locking of vacuum chuck 53 can be realized in a second jack;But above structure needs open up first on vacuum chuck 53 to be inserted Hole is easy to damage vacuum chuck 53;Embodiment two: the locking structure 60 includes the magnet being fixed on vacuum chuck 53 Block and the magnet strip being fixed on mounting plate 52 realize that vacuum is inhaled in this way, passing through the mutual absorption of magnet block and magnet strip The locking of disk 53;But above structure, when using too long, easily there is demagnetization phenomenon in magnet block or magnet strip, and cause to true Suction disk 53 loses locking effect.
Preferably, at least two adjustings being arranged in a one-to-one correspondence at least two vacuum chucks 53 are offered on mounting plate 52 Slot 521;Locking structure 60 includes adjusting screw rod 61 and two lock nuts 62;The bar portion activity of adjusting screw rod 61, which passes through, to be corresponded to Regulating tank 521, and it is affixed with mounting plate 52;Two lock nuts 62 are placed in the two sides up and down of mounting plate 52, and are spirally connected respectively In the bar portion of adjusting screw rod 61;In this way, make two lock nuts 62 far from mounting plate 52 by two lock nuts 62 of turn, Vacuum chuck 53 can be mobile relative to mounting plate 52 at this time;Lean on two lock nuts 62 by two lock nuts 62 of turn later Nearly mounting plate 52, is butted on mounting plate 52, two lock nuts 62 are matched for clamping tightly mounting plate 52, are locking at this time in lock nut 62 It is realized under the action of frictional force between nut 62 and mounting plate 52 and vacuum chuck 53 is fixed on mounting plate 52;The structure is not necessarily to Jack is opened up on vacuum chuck 53, can avoid the destruction to vacuum chuck 53;Furthermore it can avoid losing because using overlong time Remove the locking effect to vacuum chuck 53.
Specifically, at least two regulating tanks 521 are successively intervally arranged around the center of mounting plate 52.
Further, power mechanism 51 includes pedestal 511, first mechanical arm 512, the first rotational structure, second mechanical arm 513, the second rotational structure, third mechanical arm 514, third rotational structure and elevating mechanism;First mechanical arm 512 wherein pacify by one end On pedestal 511, and it can be rotated relative to pedestal 511 in horizontal plane;First rotational structure is for driving 512 turns of first mechanical arm It is dynamic;Wherein one end of second mechanical arm 513 is mounted on the other end of first mechanical arm 512, and can exist with respect to first mechanical arm 512 Horizontal plane rotation;Second rotational structure is mounted in first mechanical arm 512, and for driving second mechanical arm 513 to rotate;Third Mechanical arm 514 is mounted on the other end of second mechanical arm 513, and can rotate relative to second mechanical arm 513 in horizontal plane;Third machine Tool arm 514 can also be gone up and down with respect to second mechanical arm 513;Third rotational structure is mounted in second mechanical arm 513, and for driving Third mechanical arm 514 rotates;Elevating mechanism is mounted in second mechanical arm 513, and for driving third mechanical arm 514 to go up and down; Mounting plate 52 is mounted on third mechanical arm 514.
On the basis of the said structure, in use, driving first mechanical arm 512, the second electric rotating by the first rotating electric machine Machine drives second mechanical arm 513, and third rotating electric machine drives third mechanical arm 514, realizes the rotation for driving mounting plate 52, into And make mounting plate 52 link vacuum chuck 53 to band pick up 70 position directly above of battery core, rear lifting mechanism drive third mechanical arm 514 declines, and make vacuum chuck 53 close to battery core 70, it realizes pick up later;The power mechanism 51 passes through pedestal 511, the first machine Tool arm 512, the first rotating mechanism, second mechanical arm 513, the second rotating mechanism, third mechanical arm 514, third rotating mechanism Cooperation, improves rotation angular freedom, realizes that the rotation of multi-angle, use are more flexible;Furthermore cooperate elevating mechanism, it is ensured that Pickup of the vacuum chuck 53 to battery core 70.
Specifically, which is the first rotating electric machine, the output shaft and first mechanical arm of the first rotating electric machine 512 transmission connections;First rotating mechanism can be also rotation fluid cylinder or rotary hollow platform etc..
Further, which can also be rotating electric machine, rotation fluid cylinder or rotary hollow platform etc..
Specifically, which is cylinder, and the cylinder body of cylinder is fixed on the second rotating arm, the telescopic rod of cylinder and the Three-mechanical arm 514 is fixedly connected;In this way, by scaling of cylinder telescopic rod, realizing the lifting for driving third mechanical arm 514; The elevating mechanism can be also the structure of linear motor or screw rod and feed screw nut's cooperation.
More specifically, third rotating mechanism is the second rotating electric machine, the body of the second rotating electric machine is fixed on the second rotation On arm, the output shaft of the second rotating electric machine is fixedly connected with the cylinder body of cylinder;In this way, driving cylinder rotation by the second rotating electric machine Turn, and then the third rotating arm rotation that links;The also rotatable fluid cylinder of the third rotating mechanism or rotary hollow platform etc..
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto, The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention Claimed range.

Claims (10)

1. a kind of battery core detection device, it is characterised in that: including detection station, qualified product station, defect ware station, Image Acquisition Device and transfer device;Described image acquisition device is taken the photograph including at least two ultraviolet lamps, at least two headlamps and at least two Camera;At least two ultraviolet lamps are placed in the two sides up and down of the detection station, and the ultraviolet lamp is used for towards the detection Station emitting ultraviolet light;At least two headlamps are placed in the two sides up and down of the detection station;It is taken the photograph described at least two Camera is placed in the two sides up and down of the detection station;The transfer device is used to external battery core being transferred to the detection work Position, the battery core that the transfer device is also used to will test station are selectively transferred to the qualified product station or are transferred to described Defect ware station.
2. battery core detection device as described in claim 1, it is characterised in that: the purple positioned at described detection station the same side Outer lamp and the headlamp are arranged successively along the direction far from the detection station.
3. battery core detection device as described in claim 1, it is characterised in that: the battery core detection device further includes computer, The video camera is used to the image taken being sent to the computer;The computer is used for should according to described image judgement Whether battery core is qualified.
4. battery core detection device as described in claim 1, it is characterised in that: the transfer device includes power mechanism, installation Plate and pickup unit;The pickup unit includes at least two vacuum chucks;At least two vacuum chucks are separately mounted to On the mounting plate, and can be close to each other or away from each other;The vacuum chuck is correspondingly arranged on locking structure, the locking knot Structure is fixed on the mounting plate for that will correspond to the vacuum chuck;The power mechanism is for driving the mounting plate to transport It is dynamic.
5. battery core detection device as claimed in claim 4, it is characterised in that: offered on the mounting plate and at least two institutes State at least two regulating tanks that vacuum chuck is arranged in a one-to-one correspondence;The locking structure includes adjusting screw rod and two locking spiral shells It is female;The bar portion activity of the adjusting screw rod passes through the corresponding regulating tank, and affixed with the mounting plate;Two locking spiral shells Mother stock is placed in the two sides up and down of the mounting plate, and is screwed onto the bar portion of the adjusting screw rod respectively.
6. battery core detection device as claimed in claim 5, it is characterised in that: at least two regulating tanks are around the mounting plate Center be successively intervally arranged.
7. battery core detection device as claimed in claim 4, it is characterised in that: the power mechanism includes pedestal, the first machinery Arm, the first rotational structure, second mechanical arm, the second rotational structure, third mechanical arm, third rotational structure and elevating mechanism;Institute Stating first mechanical arm, wherein one end is mounted on the base, and can be rotated relative to the pedestal in horizontal plane;First rotation Rotation structure is for driving the first mechanical arm to rotate;Wherein one end of the second mechanical arm is mounted on the first mechanical arm The other end, and can relative to the first mechanical arm horizontal plane rotate;Second rotational structure is mounted on first machine On tool arm, and for driving the second mechanical arm to rotate;The third mechanical arm is mounted on the another of the second mechanical arm End, and can be rotated relative to the second mechanical arm in horizontal plane;The third mechanical arm can also the relatively described second mechanical arm liter Drop;The third rotational structure is mounted in the second mechanical arm, and for driving the third mechanical arm to rotate;The liter Descending mechanism is mounted in the second mechanical arm, and for driving the third mechanical arm to go up and down;The mounting plate is mounted on institute It states on third mechanical arm.
8. battery core detection device as claimed in claim 7, it is characterised in that: the elevating mechanism is cylinder, the cylinder Cylinder body is fixed on the second rotating arm, and the telescopic rod of the cylinder is fixedly connected with the third mechanical arm.
9. battery core detection device as claimed in claim 8, it is characterised in that: the third rotational structure is the second electric rotating Machine, the body of second rotating electric machine are fixed on second rotating arm, the output shaft of second rotating electric machine and institute The cylinder body for stating cylinder is fixedly connected.
10. battery core detection device as claimed in claim 7, it is characterised in that: first rotating mechanism is the first electric rotating Machine, the output shaft of first rotating electric machine and the first mechanical arm are sequentially connected.
CN201811162836.6A 2018-09-30 2018-09-30 A kind of battery core detection device Pending CN109239070A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201811162836.6A CN109239070A (en) 2018-09-30 2018-09-30 A kind of battery core detection device
PCT/CN2019/072775 WO2020062740A1 (en) 2018-09-30 2019-01-23 Cell detection apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811162836.6A CN109239070A (en) 2018-09-30 2018-09-30 A kind of battery core detection device

Publications (1)

Publication Number Publication Date
CN109239070A true CN109239070A (en) 2019-01-18

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CN (1) CN109239070A (en)
WO (1) WO2020062740A1 (en)

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