CN109238217B - Automatic detection system and method for flatness of aluminum-plastic panel - Google Patents
Automatic detection system and method for flatness of aluminum-plastic panel Download PDFInfo
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- CN109238217B CN109238217B CN201811073637.8A CN201811073637A CN109238217B CN 109238217 B CN109238217 B CN 109238217B CN 201811073637 A CN201811073637 A CN 201811073637A CN 109238217 B CN109238217 B CN 109238217B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
Abstract
The invention relates to an automatic detection system and a detection method for the flatness of an aluminum-plastic plate. The automatic detection and marking device can solve the problems that when the conventional aluminum-plastic panel is detected, manual detection is usually carried out, the manual detection efficiency is low, the accuracy is poor, small bulges or depressions on the aluminum-plastic panel are not easy to find and easily missed, the bent aluminum-plastic panel cannot be detected by manual detection, the application range is small and the like, can realize the functions of automatic detection and marking on the aluminum-plastic panel, can accurately and quickly detect the bulges or depressions on the surface of the aluminum-plastic panel, avoids the missing phenomenon, can convert the bulges or depressions which are not easy to find into a light-on mode, is convenient to observe and record, can detect the bent aluminum-plastic panel, and has the advantages of simplicity in operation, good stability, high detection efficiency and the like.
Description
Technical Field
The invention relates to the technical field of aluminum-plastic panel detection, in particular to an automatic detection system and a method for the flatness of an aluminum-plastic panel.
Background
The aluminum-plastic plate has luxurious, colorful and decorative property, weather resistance, corrosion resistance, impact resistance, fire resistance, moisture resistance, sound insulation, heat insulation and shock resistance; meanwhile, the utility model has the characteristics of light weight, easy processing and forming, easy transportation and installation, etc. Therefore, the aluminum-plastic composite panel is widely applied to various architectural decorations, but when the aluminum-plastic composite panel is decorated on an outer wall, the surface of the aluminum-plastic composite panel is easy to deform, bulge and the like after being blown by wind and rain for a long time, and when the aluminum-plastic composite panel is repaired, the aluminum-plastic composite panel needs to be detected firstly.
When current aluminium-plastic panel detected, usually for artifical the detection, artifical detection efficiency is low, and the accuracy is poor, and less arch or sunken difficult discovery appear omitting easily when artifical the detection, and artifical the detection can not detect crooked aluminium-plastic panel, and accommodation is little.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic detection system and a method for the flatness of an aluminum-plastic plate, which can solve the problems that when the conventional aluminum-plastic plate is detected, manual detection is generally adopted, the manual detection efficiency is low, the accuracy is poor, small bulges or depressions on the aluminum-plastic plate are not easy to find and easily missed, the manual detection cannot detect the bent aluminum-plastic plate, the application range is small and the like, realize the automatic detection function of the aluminum-plastic plate, can accurately and quickly detect the bulges or depressions on the surface of the aluminum-plastic plate, avoid missing, convert the bulges or depressions which are not easy to find into a light-on mode, facilitate observation and recording, can detect the bent aluminum-plastic plate, have good application effect, and have the advantages of simplicity in operation, good stability, high detection efficiency and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the automatic detecting system for the planeness of the aluminum-plastic panel comprises a bottom plate, an adjusting device and a detecting device, wherein the adjusting device is arranged in the middle of the upper end of the bottom plate, and the detecting device is arranged at the upper end of the adjusting device; adjusting device adjusts detection device's position and angle, and detection device detects aluminium-plastic panel surface unevenness's position.
The adjusting device comprises a rotating mechanism, two lifting mechanisms, four clamping mechanisms and two adjusting mechanisms, wherein the rotating mechanism is arranged in the middle of the upper end of the bottom plate, the two lifting mechanisms are arranged at the upper end of the rotating mechanism, the two lifting mechanisms are symmetrically arranged on the front side and the rear side of the upper end of the rotating mechanism, the adjusting mechanisms are arranged on the inner sides of the lifting mechanisms, and the four clamping mechanisms are uniformly arranged at the upper end of the bottom plate; the rotating mechanism can rotate the adjusting device, the lifting mechanism can adjust the detecting device up and down, the clamping mechanism ensures the stability of the adjusting device, and the adjusting mechanism can adjust the angle and the front and back positions of the detecting device.
The lifting mechanism comprises two stand columns, two lifting motors, two lifting screw rods, two screw rod sliding blocks, a connecting plate and two limiting branched chains, wherein the two stand columns are arranged on the rotating plate, the two stand columns are symmetrically arranged at the left end and the right end of the rotating mechanism, the lifting motors are arranged at the upper ends of the stand columns through motor bases, output shafts of the lifting motors are connected with the upper ends of the lifting screw rods through shaft couplings, the lower ends of the lifting screw rods are connected with the rotating plate through bearings, the screw rod sliding blocks are arranged on the lifting screw rods, the connecting plate is connected between the screw rod sliding blocks, and the limiting; during operation, the lifting motor drives the screw rod sliding block to move up and down through the lifting screw rod, the screw rod sliding block adjusts the position of the connecting plate, the limiting branched chain can limit the adjusting device, the adjusting effect is good, transmission is stable, and the accuracy of detection is guaranteed.
The limiting branched chain comprises a limiting cylinder, a cylinder seat and a clamping joint, the limiting cylinder is arranged at the lower end of the outer side of the upright post through the cylinder seat, and the top end of the limiting cylinder is connected with the clamping joint through a flange; during operation, the limiting cylinder drives the clamping head to move downwards, the clamping head is matched with the clamping mechanism, the limiting cylinder can prevent the adjusting device from rotating, the stability of the adjusting device is guaranteed, and detection is facilitated.
The detection device comprises a U-shaped frame, a fixed plate, a through hole groove, a detection mechanism, a limiting support, two electric sliders, a movable plate, a fixed frame, a fixed lantern ring and a series bright lamp mechanism, wherein the middle part of the upper end of the U-shaped frame is provided with the two electric sliders, the electric sliders are symmetrically arranged on the front side and the rear side of the U-shaped frame, the movable plate is connected between the electric sliders, the limiting support is uniformly arranged at the lower end of the movable plate, the fixed plate is arranged at the right end of the U-shaped frame, the through hole groove is uniformly formed in the fixed plate and is connected with the front end of the detection mechanism in a sliding fit manner, the rear end of the detection mechanism is connected with the fixed lantern ring in a sliding fit manner, the fixed lantern ring is arranged on the fixed frame, the fixed frame is arranged on the; during operation, before the detection, electronic slider passes through the movable plate and drives spacing support and move left, expanding spring in the detection device is in tensile state, spacing support drives detection mechanism and establishes ties bright lamp mechanism contactless, during the detection, detection mechanism and aluminium-plastic panel paste tightly, electronic slider passes through the movable plate and drives spacing support and move right, spacing support detection mechanism separation, detection mechanism slides on the aluminium-plastic panel surface, when there is unevenness on the aluminium-plastic panel surface, detection mechanism and the contact of establishing ties bright lamp mechanism, establish ties bright lamp mechanism and form closed circuit, detection device can change the unevenness that aluminium-plastic panel surface is difficult for the discovery into the bright lamp mode of easy observation, detection effect is good, it is convenient to detect, high efficiency.
The detection mechanism comprises a detection head, balls, a telescopic column, a telescopic spring, a circular plate and a connecting column, wherein the telescopic column is connected with the through hole groove in a sliding fit mode, the detection head is mounted at the right end of the telescopic column and is of an arc-shaped structure, the balls are uniformly arranged at the right end of the detection head and are connected with a groove at the right end of the detection head in a sliding fit mode, the circular plate is mounted at the left end of the telescopic column, the telescopic spring is sleeved on the telescopic column between the circular plate and the fixed plate, the connecting column is mounted at the left end of the circular plate, and the connecting column is connected with the fixed lantern ring; during operation, detect the head and slide on the plastic-aluminum board through the ball, expanding spring is in tensile state, and when the plastic-aluminum board surface had the arch, it moved detection mechanism left to detect the head, and when the plastic-aluminum board surface had the concave block, it moved detection mechanism right to detect the head drive, and detection mechanism can carry out short-term test to the position of plastic-aluminum board surface unevenness, and detection effect is good, detects the accuracy, and is efficient.
The series connection lighting mechanism comprises a U-shaped support, a first U-shaped copper sheet, a second U-shaped copper sheet, a battery seat, a battery, a lamp holder, an alarm lamp, a lead and a copper guide sheet, wherein a mounting hole is formed in the left end of the U-shaped support, the lamp holder is mounted at the left end of the mounting hole, the alarm lamp is mounted on the lamp holder, the U-shaped support is mounted on the inner side of the left end of the U-shaped support, the battery seat is mounted on the inner side wall of the U-shaped support, the battery is mounted on the battery seat, the first U-shaped copper sheet is mounted on the front side of the right end of the U-shaped support, the second U-shaped copper sheet is mounted on the rear side of the right end of the U-shaped support, one wiring end of the alarm lamp is connected with the first U-shaped copper sheet through the lead, the other wiring end of the alarm lamp is connected with the positive electrode of the battery through the; the during operation, the plastic-aluminum plate surface has when protruding, detection mechanism drives copper guide piece and first U type copper sheet and the contact of second U type copper sheet left end, series connection bright lamp mechanism is the closed circuit of establishing ties, the alarm lamp is bright, when there is the concave block on plastic-aluminum plate surface, detection mechanism drives copper guide piece and first U type copper sheet and the contact of second U type copper sheet right-hand member, series connection bright lamp mechanism is the closed circuit of establishing ties, the alarm lamp is bright, series connection bright lamp mechanism can show the position of plastic-aluminum plate surface unevenness, make things convenient for the staff to observe the record, the change and the restoration in the plastic-aluminum plate later stage of being convenient for.
As a preferred technical scheme of the invention, the rotating mechanism comprises a rotating motor, a gear, a rotating column, a rotating chute, a rotating plate and an annular rack, the rotating column is arranged in the middle of the upper end of the bottom plate, the rotating plate is arranged above the rotating column, the rotating chute is arranged on the inner side of the lower end of the rotating plate, the rotating column is connected with the rotating chute in a sliding fit manner, the annular rack is arranged on the outer side of the lower end of the rotating plate, the annular rack is meshed with the gear, the gear is fixedly arranged on an output shaft of the rotating motor, and the rotating motor is arranged at the upper end of the bottom; during operation, the rotating motor drives the rotating plate to rotate through the gear, the rotating mechanism rotates the detection device, aluminum-plastic plates on different wall surfaces are convenient to detect, manual operation is reduced, and working efficiency is improved.
As a preferred technical scheme of the invention, the adjusting mechanism comprises an adjusting cylinder, an adjusting frame, an adjusting motor, an adjusting lead screw, two sliding blocks and a rotating shaft, the right side of the adjusting frame is connected with the right side of the lifting mechanism through the rotating shaft, the left side of the adjusting frame is connected with the top end of the adjusting cylinder through a pin shaft, the bottom end of the adjusting cylinder is connected with the left side of the lifting mechanism through a pin shaft, the left end of the adjusting frame is provided with the adjusting motor through a motor base, an output shaft of the adjusting motor is connected with the adjusting lead screw through a coupler, the adjusting lead screw is arranged at the right end of the adjusting frame through a bearing, the two sliding blocks are arranged on the adjusting lead screw, when the arc-shaped aluminum-plastic plate is detected during work, the adjusting cylinder drives the adjusting frame to carry out angle adjustment, the adjusting motor adjusts, the detection effect is good, the detection is accurate, and the application range is wide.
As a preferred technical scheme of the invention, the clamping mechanism comprises two clamping seats, and the clamping seats are uniformly arranged at the upper end of the bottom plate, so that the limiting branched chains are conveniently clamped with the clamping seats, and the stability of the device is ensured.
As a preferred technical scheme of the invention, the clamping joint is of a concave structure, the clamping seat is of a convex structure, and the clamping joint corresponds to the clamping seat.
In addition, the invention also provides an aluminum-plastic panel flatness detection method of the automatic aluminum-plastic panel flatness detection system, which comprises the following steps:
the first step is as follows: the detection device starts to work, the electric slide block drives the limiting bracket to move leftwards through the movable plate, the limiting bracket drives the detection mechanism to be not contacted with the series connection lighting mechanism, and the detection mechanism is tightly attached to the aluminum-plastic panel;
the second step is that: a rotating mechanism in the adjusting device starts to work, a rotating motor drives a rotating plate to rotate through a gear, the rotating mechanism rotates the detecting device, a lifting motor in the lifting mechanism drives a lead screw slider to move up and down through a lifting lead screw, the lead screw slider adjusts the position of the detecting device, a limiting branched chain can limit the adjusting device, an adjusting cylinder in the adjusting mechanism drives an adjusting frame to adjust the angle, and the adjusting motor adjusts the front and back positions of the detecting device through the adjusting lead screw;
the third step: the detection device starts to work, the detection head slides on the aluminum-plastic plate through the ball, the expansion spring is in a stretching state, when the surface of the aluminum-plastic plate is convex, the detection head drives the expansion column to move leftwards, the expansion column drives the copper guide sheet to be in contact with the left end of the first U-shaped copper sheet and the left end of the second U-shaped copper sheet, the series bright lamp mechanism is a series closed loop, the alarm lamp is bright, when the surface of the aluminum-plastic plate is provided with the concave blocks, the detection head drives the expansion column to move rightwards, the detection mechanism drives the copper guide sheet to be in contact with the right end of the first U-shaped copper sheet and the right end of the second U-shaped copper sheet, the series bright lamp mechanism is a series closed loop, the alarm lamp is.
The invention has the beneficial effects that:
1. the invention can solve the problems that when the existing aluminum-plastic panel is detected, the manual detection is usually carried out, the manual detection efficiency is low, the accuracy is poor, small bulges or depressions are not easy to find during the manual detection, omission easily occurs, the manual detection cannot detect the bent aluminum-plastic panel, the adaptation range is small and the like, realizes the function of carrying out automatic detection on the aluminum-plastic panel, can accurately and quickly detect the bulges or depressions on the surface of the aluminum-plastic panel, avoids the omission phenomenon, can convert the bulges or depressions which are not easy to find into a light-on mode, is convenient to observe and record, can detect the bent aluminum-plastic panel, has good adaptation effect, and has the advantages of simple operation, good stability, high detection efficiency and the like;
2. the invention designs the adjusting device which can adjust the detection device at will, is suitable for detection in different modes, and has good adjusting effect and simple and convenient operation;
3. the invention designs the detection device which can rapidly detect the surface of the aluminum-plastic panel, and simultaneously can convert the protrusions or the depressions which are difficult to be found into a light-on mode, so that the detection is easy and the observation and the recording are convenient.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the base plate and the adjusting device of the present invention;
FIG. 3 is an enlarged view of the invention taken from the direction I of FIG. 2;
FIG. 4 is a cross-sectional view of FIG. 2 of the present invention;
FIG. 5 is a schematic view of a first embodiment of the detecting device of the present invention;
FIG. 6 is a schematic view of a second embodiment of the detecting device of the present invention;
fig. 7 is an enlarged view of the invention in the direction of M of fig. 6.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, an automatic detecting system for the flatness of an aluminum-plastic panel comprises a bottom plate 1, an adjusting device 2 and a detecting device 3, wherein the adjusting device 2 is installed in the middle of the upper end of the bottom plate 1, and the detecting device 3 is installed at the upper end of the adjusting device 2; adjusting device 2 adjusts detection device 3's position and angle, and detection device 3 detects the position of aluminum-plastic panel surface irregularity.
The adjusting device 2 comprises a rotating mechanism 21, two lifting mechanisms 22, four clamping mechanisms 23 and two adjusting mechanisms 24, wherein the rotating mechanism 21 is arranged in the middle of the upper end of the bottom plate 1, the two lifting mechanisms 22 are arranged at the upper end of the rotating mechanism 21, the two lifting mechanisms 22 are symmetrically arranged on the front side and the rear side of the upper end of the rotating mechanism 21, the adjusting mechanisms 24 are arranged on the inner sides of the lifting mechanisms 22, and the four clamping mechanisms 23 are uniformly arranged at the upper end of the bottom plate 1; the rotating mechanism 21 can rotate the adjusting device 2, the lifting mechanism 22 can adjust the detecting device 3 up and down, the clamping mechanism 23 ensures the stability of the adjusting device 2, and the adjusting mechanism 24 can adjust the angle and the front and back positions of the detecting device 3.
The lifting mechanism 22 comprises two upright posts 221, two lifting motors 222, two lifting screw rods 223, two screw rod sliding blocks 224, a connecting plate 225 and two limiting branched chains 226, the two upright posts 221 are arranged on the rotating plate 215, the two upright posts 221 are symmetrically arranged at the left end and the right end of the rotating mechanism 21, the lifting motors 222 are mounted at the upper ends of the upright posts 221 through motor bases, output shafts of the lifting motors 222 are connected with the upper ends of the lifting screw rods 223 through couplers, the lower ends of the lifting screw rods 223 are connected with the rotating plate 215 through bearings, the screw rod sliding blocks 224 are arranged on the lifting screw rods 223, the connecting plate 225 is connected between the screw rod sliding blocks 224, and the limiting branched chains 226 are; during operation, the lifting motor 222 drives the screw slider 224 to move up and down through the lifting screw 223, the screw slider 224 adjusts the position of the connecting plate 225, the limiting branched chain 226 can limit the adjusting device 2, the adjusting effect is good, the transmission is stable, and the detection accuracy is guaranteed.
The limiting branched chain 226 comprises a limiting cylinder 2261, a cylinder seat 2262 and a clamping joint 2263, the limiting cylinder 2261 is installed at the lower end of the outer side of the upright column 221 through the cylinder seat 2262, and the top end of the limiting cylinder 2261 is connected with the clamping joint 2263 through a flange; during operation, the limiting cylinder 2261 drives the clamping head 2263 to move downwards, the clamping head 2263 is matched with the clamping mechanism 23, the limiting cylinder 2261 can prevent the adjusting device 2 from rotating, the stability of the adjusting device 2 is guaranteed, and detection is facilitated.
The detection device 3 comprises a U-shaped frame 31, a fixed plate 32, a through hole groove 33, a detection mechanism 34, a limiting bracket 35, two electric sliders 36, a movable plate 37, a fixed frame 38, a fixed lantern ring 39 and a series lamp lighting mechanism 30, wherein the middle part of the upper end of the U-shaped frame 31 is provided with the two electric sliders 36, the electric sliders 36 are symmetrically arranged on the front side and the rear side of the U-shaped frame 31, the movable plate 37 is connected between the electric sliders 36, the lower end of the movable plate 37 is uniformly provided with the limiting bracket 35, the right end of the U-shaped frame 31 is provided with the fixed plate 32, the fixed plate 32 is uniformly provided with the through hole groove 33, the inner part of the through hole groove 33 is connected with the front end of the detection mechanism 34 in a sliding fit manner, the rear end of the detection mechanism 34 is connected with the fixed lantern ring 39 in a sliding fit manner, the fixed lantern ring 39 is arranged, the series lighting mechanism 30 corresponds to the detection mechanism 34; during operation, before detection, the electric slider 36 drives the limiting support 35 to move leftwards through the moving plate 37, the telescopic spring 344 in the detection device 3 is in a stretching state, the limiting support 35 drives the detection mechanism 34 to be not in contact with the series connection lighting mechanism 30, during detection, the detection mechanism 34 is tightly attached to the aluminum-plastic plate, the electric slider 36 drives the limiting support 35 to move rightwards through the moving plate 37, the limiting support 35 detection mechanism 34 is separated, the detection mechanism 34 slides on the surface of the aluminum-plastic plate, when the surface of the aluminum-plastic plate has unevenness, the detection mechanism 34 is in contact with the series connection lighting mechanism 30, the series connection lighting mechanism 30 forms a closed loop, the detection device 3 can convert the unevenness, which is not easy to find on the surface of the aluminum-plastic plate, into an easily observed lighting mode, the detection effect is good, the detection is convenient, and the.
The detection mechanism 34 comprises a detection head 341, balls 342, a telescopic column 343, a telescopic spring 344, a circular plate 345 and a connecting column 346, the telescopic column 343 is connected with the through hole groove 33 in a sliding fit manner, the detection head 341 is installed at the right end of the telescopic column 343, the detection head 341 is of an arc-shaped structure, the balls 342 are uniformly arranged at the right end of the detection head 341, the balls 342 are connected with a groove at the right end of the detection head 341 in a sliding fit manner, the circular plate 345 is installed at the left end of the telescopic column 343, the telescopic spring 344 is sleeved on the telescopic column 343 between the circular plate 345 and the fixed plate 32, the connecting column 346 is installed at the left end of the circular plate 345, and the connecting column 346 is connected with the; the during operation detects first 341 and slides on the plastic-aluminum board through ball 342, and expanding spring 344 is in tensile state, and when the plastic-aluminum board surface had the arch, it drives detection mechanism 34 and moves left to detect first 341, and when the plastic-aluminum board surface had the concave block, it drives detection mechanism 34 and moves right to detect first 341, and detection mechanism 34 can carry out short-term test to the position of plastic-aluminum board surface unevenness, and detection effect is good, and it is accurate to detect, efficient.
The series connection lighting mechanism 30 comprises a U-shaped bracket 301, a first U-shaped copper sheet 302, a second U-shaped copper sheet 303, a battery holder 304, a battery 305, a lamp holder 306, an alarm lamp 307, a lead 308 and a copper guide sheet 309, wherein the left end of the U-shaped bracket 31 is provided with a mounting hole, the left end of the mounting hole is provided with the lamp holder 306, the lamp holder 306 is provided with the alarm lamp 307, the U-shaped bracket 301 is arranged on the inner side of the left end of the U-shaped bracket 31, the battery holder 304 is arranged on the inner side wall of the U-shaped bracket 301, the battery 305 is arranged on the battery holder 304, the first U-shaped copper sheet 302 is arranged on the front side of the right end of the U-shaped bracket 301, the second U-shaped copper sheet 303 is arranged on the rear side of the right end of the U-shaped bracket 301, one terminal of the alarm lamp 307 is connected with the first U-shaped copper sheet 302 through the lead 308, the other terminal of the alarm lamp 307 is connected with, the copper guide sheet 309 is positioned in the middle of the first U-shaped copper sheet 302 and the second U-shaped copper sheet 303; during operation, when the plastic-aluminum plate surface had the arch, detection mechanism 34 drives copper guide piece 309 and first U type copper sheet 302 and the contact of second U type copper sheet 303 left end, the bright lamp mechanism 30 of series connection is the closed circuit of series connection, alarm lamp 307 is bright, when the plastic-aluminum plate surface has the concave piece, detection mechanism 34 drives copper guide piece 309 and first U type copper sheet 302 and the contact of second U type copper sheet 303 right-hand member, the bright lamp mechanism 30 of series connection is the closed circuit of series connection, alarm lamp 307 is bright, the bright lamp mechanism 30 of series connection can show the position of plastic-aluminum plate surface unevenness, make things convenient for the staff to observe the record, be convenient for the change and the restoration in the plastic-aluminum plate later stage.
The rotating mechanism 21 comprises a rotating motor 211, a gear 212, a rotating column 213, a rotating chute 214, a rotating plate 215 and an annular rack 216, the rotating column 213 is installed in the middle of the upper end of the bottom plate 1, the rotating plate 215 is arranged above the rotating column 213, the rotating chute 214 is installed on the inner side of the lower end of the rotating plate 215, the rotating column 213 is connected with the rotating chute 214 in a sliding fit manner, the annular rack 216 is arranged on the outer side of the lower end of the rotating plate 215, the annular rack 216 is meshed with the gear 212, the gear 212 is fixedly installed on an output shaft of the rotating motor 211, and the rotating motor 211 is installed on the upper end of the bottom plate; during operation, the rotating motor 211 drives the rotating plate 215 to rotate through the gear 212, and the rotating mechanism 21 rotates the detection device 3, so that aluminum-plastic plates on different wall surfaces can be conveniently detected, manual operation is reduced, and the working efficiency is improved.
The adjusting mechanism 24 comprises an adjusting cylinder 241, an adjusting frame 242, an adjusting motor 243, an adjusting screw 244, two sliding blocks 245 and a rotating shaft 246, the right side of the adjusting frame 242 is connected with the right side of the lifting mechanism 22 through the rotating shaft 246, the left side of the adjusting frame 242 is connected with the top end of the adjusting cylinder 241 through a pin shaft, the bottom end of the adjusting cylinder 241 is connected with the left side of the lifting mechanism 22 through a pin shaft, the left end of the adjusting frame 242 is provided with the adjusting motor 243 through a motor base, the output shaft of the adjusting motor 243 is connected with the adjusting screw 244 through a coupler, the adjusting screw 244 is arranged at the right end of the adjusting frame 242 through a bearing, the adjusting screw 244 is provided with the two sliding blocks 245, when the arc-shaped aluminum-plastic plate detecting device works, the adjusting cylinder 241 drives the adjusting frame 242 to perform angle adjustment, the adjusting motor 243 adjusts the front and back positions of the detecting, the detection effect is good, the detection is accurate, and the application range is wide.
The clamping head 2263 has a concave structure, the clamping seat 231 has a convex structure, and the clamping head 2263 corresponds to the clamping seat 231.
In addition, the invention also provides an aluminum-plastic panel flatness detection method of the automatic aluminum-plastic panel flatness detection system, which comprises the following steps:
the first step is as follows: when the detection device 3 starts to work, the electric slide block 36 drives the limiting bracket 35 to move leftwards through the moving plate 37, the limiting bracket 35 drives the detection mechanism 34 to be not contacted with the series connection lighting mechanism 30, and the detection mechanism 34 is tightly attached to the aluminum-plastic panel;
the second step is that: the rotating mechanism 21 in the adjusting device 2 starts to work, the rotating motor 211 drives the rotating plate 215 to rotate through the gear 212, the rotating mechanism 21 rotates the detecting device 3, the lifting motor 222 in the lifting mechanism 22 drives the screw rod slide block 224 to move up and down through the lifting screw 223, the screw rod slide block 224 adjusts the position of the detecting device 3, the limiting branched chain 226 can limit the adjusting device 2, the adjusting cylinder 241 in the adjusting mechanism 24 drives the adjusting frame 242 to adjust the angle, and the adjusting motor 243 adjusts the front and back position of the detecting device 3 through the adjusting screw 244;
the third step: the detection device 3 starts to work, the detection head 341 slides on the aluminum-plastic plate through the ball 342, the extension spring 344 is in a stretching state, when the surface of the aluminum-plastic plate has a protrusion, the detection head 341 drives the extension column 343 to move leftwards, the extension column 343 drives the copper guide tab 309 to contact with the left ends of the first U-shaped copper sheet 302 and the second U-shaped copper sheet 303, the series lighting mechanism 30 is a series closed loop, the alarm lamp 307 lights, when the surface of the aluminum-plastic plate has a concave block, the detection head 341 drives the extension column 343 to move rightwards, the detection mechanism 34 drives the copper guide tab 309 to contact with the right ends of the first U-shaped copper sheet 302 and the second U-shaped copper sheet 303, the series lighting mechanism 30 is a series closed loop, the alarm lamp 307 lights, the function of automatic detection of the aluminum-plastic plate is realized, the problems that the existing aluminum-plastic plate is usually detected manually, the manual detection efficiency is low, the accuracy is poor, and a small protrusion or a recess is not, omission easily occurs, manual detection cannot be performed on the bent aluminum-plastic panel, the application range is small, and the like, and the purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides an aluminium-plastic panel flatness automatic check out system, includes bottom plate (1), adjusting device (2) and detection device (3), its characterized in that: the middle part of the upper end of the bottom plate (1) is provided with an adjusting device (2), and the upper end of the adjusting device (2) is provided with a detection device (3); wherein:
the adjusting device (2) comprises a rotating mechanism (21), two lifting mechanisms (22), four clamping mechanisms (23) and two adjusting mechanisms (24), wherein the rotating mechanism (21) is arranged in the middle of the upper end of the bottom plate (1), the two lifting mechanisms (22) are arranged at the upper end of the rotating mechanism (21), the two lifting mechanisms (22) are symmetrically arranged on the front side and the rear side of the upper end of the rotating mechanism (21), the adjusting mechanisms (24) are arranged on the inner sides of the lifting mechanisms (22), and the four clamping mechanisms (23) are uniformly arranged at the upper end of the bottom plate (1);
the lifting mechanism (22) comprises two upright posts (221), two lifting motors (222), two lifting lead screws (223), two lead screw sliding blocks (224), a connecting plate (225) and two limiting branched chains (226), wherein the two upright posts (221) are arranged on the rotating plate (215), the two upright posts (221) are symmetrically arranged at the left end and the right end of the rotating mechanism (21), the lifting motors (222) are arranged at the upper ends of the upright posts (221) through motor bases, output shafts of the lifting motors (222) are connected with the upper ends of the lifting lead screws (223) through couplers, the lower ends of the lifting lead screws (223) are connected with the rotating plate (215) through bearings, the lead screw sliding blocks (224) are arranged on the lifting lead screws (223), the connecting plate (225) is connected between the lead screw sliding blocks (224), and the limiting branched chains (226) are;
the limiting branched chain (226) comprises a limiting cylinder (2261), a cylinder seat (2262) and a clamping joint (2263), the limiting cylinder (2261) is installed at the lower end of the outer side of the upright post (221) through the cylinder seat (2262), and the top end of the limiting cylinder (2261) is connected with the clamping joint (2263) through a flange;
the detection device (3) comprises a U-shaped frame (31), a fixed plate (32), a through hole groove (33), a detection mechanism (34), a limiting support (35), two electric sliders (36), a movable plate (37), a fixed frame (38), a fixed lantern ring (39) and a series connection lighting mechanism (30), wherein the middle part of the upper end of the U-shaped frame (31) is provided with the two electric sliders (36), the electric sliders (36) are symmetrically arranged on the front side and the rear side of the U-shaped frame (31), the movable plate (37) is connected between the electric sliders (36), the limiting support (35) is uniformly arranged at the lower end of the movable plate (37), the fixed plate (32) is arranged at the right end of the U-shaped frame (31), the through hole groove (33) is uniformly arranged on the fixed plate (32), the inside of the through hole groove (33) is connected with the front end of the detection mechanism (34) in a sliding fit manner, the rear end of, the fixed lantern ring (39) is arranged on the fixed frame (38), the fixed frame (38) is arranged on the U-shaped frame (31), the serial light-up mechanisms (30) are uniformly arranged at the left end of the U-shaped frame (31), and the serial light-up mechanisms (30) correspond to the detection mechanism (34);
the detection mechanism (34) comprises a detection head (341), balls (342), a telescopic column (343), a telescopic spring (344), a circular plate (345) and a connecting column (346), wherein the telescopic column (343) is connected with the through hole groove (33) in a sliding fit manner, the detection head (341) is installed at the right end of the telescopic column (343), the detection head (341) is of an arc-shaped structure, the balls (342) are uniformly arranged at the right end of the detection head (341), the balls (342) are connected with a groove at the right end of the detection head (341) in a sliding fit manner, the circular plate (345) is installed at the left end of the telescopic column (343), the telescopic spring (344) is sleeved on the telescopic column (343) between the circular plate (345) and the fixing plate (32), the connecting column (346) is installed at the left end of the circular plate (345), and the connecting column (346) is connected with the fixing;
the series connection lighting mechanism (30) comprises a U-shaped support (301), a first U-shaped copper sheet (302), a second U-shaped copper sheet (303), a battery seat (304), a battery (305), a lamp holder (306), an alarm lamp (307), a lead (308) and a copper guide sheet (309), wherein the left end of the U-shaped support (31) is provided with a mounting hole, the left end of the mounting hole is provided with the lamp holder (306), the lamp holder (306) is provided with the alarm lamp (307), the U-shaped support (301) is arranged on the inner side of the left end of the U-shaped support (31), the battery seat (304) is arranged on the inner side wall of the U-shaped support (301), the battery (305) is arranged on the battery seat (304), the first U-shaped copper sheet (302) is arranged on the front side of the right end of the U-shaped support (301), the second U-shaped copper sheet (303) is arranged on the rear side of the right end of the U-shaped support (301, the other terminal of the alarm lamp (307) is connected with the positive electrode of the battery (305) through a lead (308), the negative electrode of the battery (305) is connected with the second U-shaped copper sheet (303) through the lead (308), a copper guide sheet (309) is installed at the left end of the connecting column (346), and the copper guide sheet (309) is located in the middle of the first U-shaped copper sheet (302) and the second U-shaped copper sheet (303).
2. The automatic detecting system for the planeness of the aluminum-plastic panel as recited in claim 1, characterized in that: slewing mechanism (21) including rotating motor (211), gear (212), rotate post (213), rotate spout (214), rotor plate (215) and annular rack (216), it installs at bottom plate (1) upper end middle part to rotate post (213), it is equipped with rotor plate (215) to rotate post (213) top, rotor plate (215) lower extreme inboard is installed and is rotated spout (214), it is connected with rotation spout (214) through sliding fit's mode to rotate post (213), rotor plate (215) lower extreme outside is equipped with annular rack (216), annular rack (216) meshing has gear (212), gear (212) fixed mounting is on the output shaft that rotates motor (211), it installs in bottom plate (1) upper end to rotate motor (211) through the motor cabinet.
3. The automatic detecting system for the planeness of the aluminum-plastic panel as recited in claim 1, characterized in that: adjusting mechanism (24) including adjusting cylinder (241), alignment jig (242), accommodate motor (243), adjust lead screw (244), two sliding blocks (245) and axis of rotation (246), alignment jig (242) right side is passed through axis of rotation (246) and is connected with elevating system (22) right side, alignment jig (242) left side is connected with adjusting cylinder (241) top through the round pin axle, the bottom of adjusting cylinder (241) is connected the left side through round pin axle and elevating system (22), accommodate jig (242) left end is installed accommodate motor (243) through the motor cabinet, the output shaft of accommodate motor (243) has adjust lead screw (244) through the coupling joint, adjust lead screw (244) and install at alignment jig (242) right-hand member through the bearing, be provided with two sliding blocks (245) on adjust lead screw (244).
4. The automatic detecting system for the planeness of the aluminum-plastic panel as recited in claim 1, characterized in that: clamping mechanism (23) include two joint seats (231), the joint seat is evenly installed in bottom plate (1) upper end.
5. The automatic detecting system for the planeness of the aluminum-plastic panel as recited in claim 1, characterized in that: the clamping joint (2263) is of a concave structure, the clamping seat (231) is of a convex structure, and the clamping joint (2263) corresponds to the clamping seat (231).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811073637.8A CN109238217B (en) | 2018-09-14 | 2018-09-14 | Automatic detection system and method for flatness of aluminum-plastic panel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811073637.8A CN109238217B (en) | 2018-09-14 | 2018-09-14 | Automatic detection system and method for flatness of aluminum-plastic panel |
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| CN109238217A CN109238217A (en) | 2019-01-18 |
| CN109238217B true CN109238217B (en) | 2020-05-15 |
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| CN112066872A (en) * | 2020-09-04 | 2020-12-11 | 余杨红 | House quality detection device for building construction and measurement method thereof |
| CN112697095B (en) * | 2020-12-02 | 2022-08-05 | 沪东中华造船(集团)有限公司 | Hull steel sheet roughness check out test set |
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| KR20010048999A (en) * | 1999-11-30 | 2001-06-15 | 이구택 | An apparatus for detecting the surface default of the strip |
| CN103697805A (en) * | 2013-12-19 | 2014-04-02 | 重庆信奇建材机械制造有限公司 | Sheet protrusion part detection device |
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Effective date of registration: 20200420 Address after: 200444 Building 5, No. 8407, Hutai Road, Baoshan District, Shanghai Applicant after: Xinxinjie quality inspection (Shanghai) Co., Ltd Address before: 317000 No. 1-75, Huangjialiao Village, Kuocang Town, Linhai City, Taizhou City, Zhejiang Province Applicant before: Cheng Chunlan |
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