CN109237332A - A kind of LED light manufacture system - Google Patents

A kind of LED light manufacture system Download PDF

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Publication number
CN109237332A
CN109237332A CN201811053318.0A CN201811053318A CN109237332A CN 109237332 A CN109237332 A CN 109237332A CN 201811053318 A CN201811053318 A CN 201811053318A CN 109237332 A CN109237332 A CN 109237332A
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CN
China
Prior art keywords
sleeve
positioning
interconnecting piece
runout table
lamp bead
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Granted
Application number
CN201811053318.0A
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Chinese (zh)
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CN109237332B (en
Inventor
戴先富
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Jiang Xinhua
Jiangxi Huirong Industrial Co ltd
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Individual
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Priority to CN201811053318.0A priority Critical patent/CN109237332B/en
Publication of CN109237332A publication Critical patent/CN109237332A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015Fastening arrangements intended to retain light sources
    • F21V19/0025Fastening arrangements intended to retain light sources the fastening means engaging the conductors of the light source, i.e. providing simultaneous fastening of the light sources and their electric connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention discloses a kind of LED light manufacture systems, and including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assemble mechanism and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;The rubber-coated mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The positioning base is equipped with the positioning region matched with the lower interconnecting piece, and the positioning base can be rotated relative to workbench, rotary drive of the positioning base connection one for driving the positioning base to rotate;The lamp bead assemble mechanism includes for driving the actuator of the positioning base fore-aft motion, the limiting component matched with the upper interconnecting piece, lamp bead inlet and the rifle group charging component matched with the lamp bead inlet.The automatic assembling to the lamp bead on round LED lamp can be achieved in the present invention, and work efficiency is high, meets industrialized production system demand.

Description

A kind of LED light manufacture system
The application is title are as follows: the manufacture system of LED light, application No. is 201710688566.1, applyings date are as follows: 2017 The divisional application of the application for a patent for invention in 12 days 08 month year.
Technical field
The invention belongs to LED lamp technical fields, more particularly, to a kind of LED light manufacture system.
Background technique
The illumination range of traditional LED light is limited, often only single direction of illumination, when being illuminated outdoors, Need more LED light to be just able to achieve large range of lighting demand, it is seen that it is this to take light mode at high cost, resource utilization compared with It is low.
To solve the above-mentioned problems, occurs cylindrical LED light in the prior art, on the lamppost external peripheral surface of this kind of lamp Interval is equipped with lamp bead, so that LED light can realize a wide range of lighting demand to all directions divergent rays.
But the LED light under this kind of structure, the assembly of the lamp bead on lamppost outer surface are more difficult, it is difficult to realize from Dynamic makeup is matched, and can only be assembled by craft to lamp bead, and working efficiency is low, and recruitment cost is high.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of a kind of LED light manufacture system that work efficiency is high.
To achieve the goals above, the invention adopts the following technical scheme: a kind of LED light manufacture system, including workbench, Rubber-coated mechanism, lamp bead assemble mechanism and the drying mechanism matched with the inner core of LED light, the upper and lower ends of the inner core are set respectively There are upper interconnecting piece and lower interconnecting piece;The rubber-coated mechanism includes the upper mold being set on workbench, can be set to work to fore-aft motion Positioning base on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The positioning base It is equipped with the positioning region matched with the lower interconnecting piece, the positioning base can be rotated relative to workbench, which connects Connect a rotary drive for driving the positioning base to rotate;The lamp bead assemble mechanism includes for driving the positioning base The actuator of fore-aft motion, the limiting component matched with the upper interconnecting piece, lamp bead inlet and with the lamp bead inlet phase The rifle group charging component of cooperation.The present invention is realized by the cooperation of rubber-coated mechanism, lamp bead inlet and rifle group charging component to column The automatic assembling of lamp bead on shape lamppost realizes full-automatic operation, has abandoned traditional manual operations comprehensively, high degree Working efficiency is improved, simultaneously because artificial reduction, recruitment cost are greatly reduced, production cost obtains high degree Reduction;Positioning base can be moved forward and backward on the table, so that positioning base directly can drive wick from rubber-coated mechanism Move to lamp bead assemble mechanism, the process flow when manufacturing is more simple, and work efficiency is high;Wick is realized by positioning region Secure fit between positioning base is protected to guarantee that wick will not move during gluing or assembly lamp bead The position for demonstrate,proving lamp bead assembly is accurate, improves the qualification rate of workpiece.
Further, the positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute Stating leak adhesive component includes evenly spaced multiple leak adhesive holes;By the cooperation of two C-shaped positioning sleeves, wick can be covered, to wick It is securely limited, when the outer surface to positioning sleeve carries out brush coating operation, glue or tin cream can be adhered to lamp from leak adhesive hole On core outer surface, and blocking due to positioning sleeve, the outer surface for lamp bead that no setting is required will not adhere to glue or tin cream, eliminate The cleaning operation in later period improves working efficiency;The lower part of positioning sleeve is arranged in support arm, so that support can be played to positioning sleeve Effect, and the leak adhesive hole on positioning sleeve outer surface will not be blocked;By the setting of magnet iron piece, two positioning of left and right may make Set is fitted close, and is guaranteed that positioning sleeve covers on wick outer surface completely, is prevented glue or tin cream between wick and positioning sleeve Gap in flow in the other positions of wick.
Further, the glue stations includes the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, is set to The sleeve of discharge nozzle lower part, the material guide channel in sleeve and the multiple groups along the evenly spaced distribution of sleeve lining length direction Glue spreading assembly, the glue spreading assembly include evenly spaced multiple gluing holes;Gluing hole is arranged on the inner wall of sleeve, to cover When being provide with to outside positioning sleeve, and send rotation, the glue or tin cream leaked out in gluing hole can be applied uniformly cylinder It covers to positioning sleeve outer surface, is adhered on wick outer surface by leak adhesive hole;Since glue or tin cream are stored in capsule part, And the outer wall of capsule part is made of flexible material, only when capsule part receives extruding, glue or tin cream can be just extruded;To in nothing When need to use gluing, glue or tin cream will not be by leaking out in gluing hole.
Further, the glue stations further includes the extrusion matched with the capsule part, and the extrusion includes pair The two T shape pressure arms and the actuator for driving the pressure arm fore-aft motion for claiming setting;The capsule part is pressed by pressure arm, so that its Deformation occurs for outer wall, so that glue or tin cream are extruded, realizes the automation plastic emitting of glue or tin cream.
Further, the gluing hole has the inner wall being obliquely installed from top to bottom, and glue or tin cream are discharged by gluing hole It is more easy;And due to the setting of gradient, so that glue can quickly be flowed out by inclined surface, so that pressure arm is for capsule part Extruding force need not be arranged excessive, prevent capsule part from excessive deformation occurs, and extend the service life of capsule part.
Further, the limiting component includes the limit sleeve that can be moved up and down, is set on the limit sleeve and the upper company The limiting section that socket part matches and the displacement drive part for driving the limit sleeve to move up and down;Pass through limit sleeve and upper connection The limit to wick top is realized in the cooperation in portion, so that wick top and the bottom are held firmly in place, guarantees that rifle group charging component is filling When generating certain stamping press to wick with lamp bead, position movement will not occur for wick, guarantee that the installation of lamp bead position is accurate.
Further, the lamp bead inlet includes the first runout table and the second runout table, second transport platform Face is respectively equipped with an idler wheel on first runout table and the second runout table, first is defeated perpendicular to first runout table The junction of table top and the second runout table is sent to be equipped with a transition wheel;Since the second runout table and the first runout table mutually hang down Directly, to can need to assemble at the surface of lamp bead with wick when the light bar for being equipped with lamp bead is transferred into the second runout table In on same plane, so that rifle group charging component be facilitated to move to lamp bead on wick.
Further, the transition wheel is equipped with an annular groove;Light bar is limited by the setting of annular groove, prevents light bar Positional shift occurs in the junction of the first runout table and the second runout table.
The invention also discloses a kind of LED light, including cylindrical inner core and the shell outside inner core are covered at, outside the inner core Above evenly spaced along its length on surface that multi-turn LED lamp component is distributed with, the LED lamp component includes evenly spaced Multiple lamp beads;It is above evenly spaced along its length on the shell that multi-turn open assembly, the open assembly packet is distributed with Evenly spaced multiple opennings are included, the inner wall of the openning is to be obliquely installed from inside to outside;The inner core upper and lower ends difference Equipped with upper interconnecting piece and lower interconnecting piece, two positioning convex strips that the upper interconnecting piece is provided symmetrically are set on the lower interconnecting piece There is symmetrically arranged two limits raised line;It is equipped with lamp bead on the external peripheral surface of cylindricality inner core, to realize each of LED light Direction can be with divergent rays, and irradiated area is wide;The position that shell corresponds to lamp bead is equipped with openning, and the inner wall of openning Inclination guarantees that light is bigger to area when external diffusion, the range of irradiation is more so that openning forms outside flaring structure Extensively.
Further, the shell is equipped with the upper interface matched with the upper interconnecting piece, sets on interface on this There is the locating aperture matched with the positioning convex strip;The shell is detachably connected an end cap, and the end cap is equipped with and institute State the lower interface that lower interconnecting piece matches;By the cooperation of positioning convex strip and locating aperture, so that shell is directly real with wick Existing rotation stop cooperation, guarantees that lamp bead is corresponding with the position of the openning on shell, and light will not be blocked to when external exposure, guarantee light Product of showing up keeps maximum.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute State glue stations include the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, set on discharge nozzle lower part sleeve, set In the material guide channel in sleeve and along the multiple groups glue spreading assembly of the evenly spaced distribution of sleeve lining length direction.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute State limiting component include the limit sleeve that can be moved up and down, the limiting section matched on the limit sleeve with the upper interconnecting piece and Displacement drive part for driving the limit sleeve to move up and down.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute Stating lamp bead inlet includes the first runout table and the second runout table, and second runout table is perpendicular to first conveying Table top is respectively equipped with an idler wheel, the first runout table and the second runout table on first runout table and the second runout table Junction be equipped with a transition wheel.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The glue stations includes the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, is set to The sleeve of expects pipe lower part, the material guide channel in sleeve and the multiple groups along the evenly spaced distribution of sleeve lining length direction apply Glue component;The limiting component includes the limit sleeve that can be moved up and down, matches with the upper interconnecting piece on the limit sleeve Limiting section and displacement drive part for driving the limit sleeve to move up and down.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The glue stations includes the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, is set to The sleeve of expects pipe lower part, the material guide channel in sleeve and the multiple groups along the evenly spaced distribution of sleeve lining length direction apply Glue component;The lamp bead inlet includes the first runout table and the second runout table, and second runout table is perpendicular to institute The first runout table is stated, an idler wheel, the first runout table and are respectively equipped on first runout table and the second runout table The junction of two runout tables is equipped with a transition wheel.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The limiting component includes the limit sleeve that can be moved up and down, is set on the limit sleeve and the upper connection The limiting section that portion matches and the displacement drive part for driving the limit sleeve to move up and down;The lamp bead inlet includes the One runout table and the second runout table, second runout table is perpendicular to first runout table, first transport platform It is respectively equipped with an idler wheel on face and the second runout table, the junction of the first runout table and the second runout table is equipped with a transition Wheel.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute State glue stations include the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, set on discharge nozzle lower part sleeve, set In the material guide channel in sleeve and along the multiple groups glue spreading assembly of the evenly spaced distribution of sleeve lining length direction;The limiting section Part includes the limit sleeve that can be moved up and down, the limiting section matched on the limit sleeve with the upper interconnecting piece and for driving The displacement drive part that the limit sleeve moves up and down.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The positioning element includes the positioning sleeve of C-shaped configuration setting, the support for being fixedly arranged on the positioning sleeve lower part Arm, the magnet iron piece along the equally distributed multiple groups leak adhesive component in positioning sleeve length direction interval and set on positioning sleeve left and right ends;Institute State glue stations include the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, set on discharge nozzle lower part sleeve, set In the material guide channel in sleeve and along the multiple groups glue spreading assembly of the evenly spaced distribution of sleeve lining length direction;Described second is defeated It send table top perpendicular to first runout table, is respectively equipped with an idler wheel on first runout table and the second runout table, The junction of one runout table and the second runout table is equipped with a transition wheel.
A kind of LED light manufacture system, including workbench, the rubber-coated mechanism matched with the inner core of LED light, lamp bead assembly machine Structure and drying mechanism, the upper and lower ends of the inner core are respectively equipped with interconnecting piece and lower interconnecting piece;It is characterized by: the gluing Mechanism includes the upper mold being set on workbench, the positioning base that can be set on workbench to fore-aft motion, is symmetrical set Two groups of positioning elements and the glue stations in upper mold;The lamp bead assemble mechanism includes for driving positioning base front and back It the actuator of movement, the limiting component matched with the upper interconnecting piece, lamp bead inlet and is matched with the lamp bead inlet Rifle group charge component;The glue stations includes the capsule part with flexible inner walls, the discharge nozzle being connected with the capsule part, is set to The sleeve of expects pipe lower part, the material guide channel in sleeve and the multiple groups along the evenly spaced distribution of sleeve lining length direction apply Glue component;The limiting component includes the limit sleeve that can be moved up and down, matches with the upper interconnecting piece on the limit sleeve Limiting section and displacement drive part for driving the limit sleeve to move up and down;The lamp bead inlet includes the first transport platform Face and the second runout table, second runout table is perpendicular to first runout table, first runout table and second It is respectively equipped with an idler wheel on runout table, the junction of the first runout table and the second runout table is equipped with a transition wheel.
In conclusion the invention has the following advantages that matching by rubber-coated mechanism, lamp bead inlet and rifle group charging component It closes, realizes the automatic assembling to the lamp bead on cylindricality lamppost, realize full-automatic operation, abandoned traditional manual behaviour comprehensively Make, high degree improves working efficiency, simultaneously because artificial reduction, recruitment cost are greatly reduced, is produced into Originally the reduction of high degree is obtained;Positioning base can be moved forward and backward on the table, so that positioning base can directly drive Wick moves to lamp bead assemble mechanism from rubber-coated mechanism, and the process flow when manufacturing is more simple, and work efficiency is high;Pass through The secure fit between wick and positioning base is realized in positioning region, to guarantee wick during gluing or assembly lamp bead not It can move, guarantee that the position of lamp bead assembly is accurate, improve the qualification rate of workpiece.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of rubber-coated mechanism of the invention.
Fig. 3 is the partial sectional view one in Fig. 2.
Fig. 4 is the partial sectional view two in Fig. 2.
Fig. 5 is the structural schematic diagram of lamp bead assemble mechanism of the invention.
Fig. 6 is the structural schematic diagram of transition wheel of the invention.
Fig. 7 is the structural schematic diagram of LED light of the present invention.
Fig. 8 is the structural schematic diagram of inner core of the present invention.
Specific embodiment
In order to make those skilled in the art better understand the present invention program, below in conjunction in the embodiment of the present invention Attached drawing, the technical scheme in the embodiment of the invention is clearly and completely described.
As shown in figures 1-8, as described in Fig. 7-8, a kind of LED light including cylindrical inner core 1 and covers at the shell outside inner core 2, the shell is tubular structure, and lower part is opening setting, and lower openings are bolted with an end cap;On 1 outer surface of inner core Set on multi-turn LED lamp component 11, these multi-turn LED lamp components 11 are along evenly spaced point on the length direction of the inner core 1 Cloth, every circle LED lamp component 11 include multiple lamp beads 111, and are spaced between multiple lamp beads 111 uniform;The shell 2 is equipped with more Enclose open assembly 21, the evenly spaced distribution along the length direction of shell 2 of these multi-turn open assemblies 21;The open assembly 21 include multiple opennings 211, and the interval between adjacent apertures window 211 is uniform;When assembly is completed, each openning is one corresponding Lamp bead;In order to increase illuminating area, the inner wall of the openning 211 is set as tilting from inside to outside by we.
1 upper and lower ends of inner core are respectively equipped with interconnecting piece 12 and lower interconnecting piece 13, upper interconnecting piece 12 and lower interconnecting piece 13 be cylindricality setting, and is connected with inner core;The upper interconnecting piece 12 is symmetrically equipped with two positioning convex strips 121, two positioning convex strips 121 are arranged for strip, and are arranged along upper 12 length direction of interconnecting piece;Two limit raised lines are symmetrically equipped on the lower interconnecting piece 13 1, two limit raised lines 13 are strip setting, and are arranged along lower 13 length direction of interconnecting piece.
The shell 2 is equipped with upper interface 22, and the upper interface is equipped with locating aperture 221, the locating aperture 221 Shape size it is identical as the positioning convex strip 121, when shell and inner core assemble, upper interconnecting piece 12 is inserted into interface on this In 22, positioning convex strip 121 is inserted into locating aperture 221, realizes that the rotation stop of shell and inner core cooperates;The end cap 3 is equipped with down Interface 31, when end cap is spirally connected with the shell, the lower interconnecting piece 13 is inserted into lower interface 31.
A kind of manufacture system of LED light, as shown in figures 1 to 6, including workbench 4, the painting matched with the inner core 1 of LED light Gluing mechanism 5, lamp bead assemble mechanism 6 and drying mechanism, specifically, the rubber-coated mechanism 5 include upper mold 51 on the workbench, Positioning base 52 on workbench, two groups of positioning elements being symmetrical set and the glue stations in upper mold;Institute Stating positioning base 52 can be in carrying out fore-aft motion on the workbench;The positioning base 52 is equipped with positioning region 521, positioning region 521 inner walls are equipped with the card slot of bar shaped, and when wick is placed on positioning base, lower interconnecting piece 13 is inserted into positioning region, limit convex Item is inserted into card slot, realizes that the rotation stop between wick and positioning base cooperates;Every group of positioning element respectively include positioning sleeve 71, Support arm 72, multiple groups leak adhesive component 73 and magnet iron piece 74;The positioning sleeve 71 is C-shaped configuration setting, it is preferred that the cross of positioning sleeve Sectional area is semicircle, and internal diameter is equal with the outer diameter of inner core;The support arm 72 is a metallic rod, and metallic rod one end is fixed to be connected It connects in the lower part of positioning sleeve, the other end connects a cylinder, so that positioning sleeve can be moved left and right under the driving of cylinder;It is described The evenly spaced distribution along the length direction of the positioning sleeve inner surface of multiple groups leak adhesive component 73, every group of leak adhesive component 73 wrap Multiple leak adhesive holes 731 are included, and the interval between adjacent leak adhesive hole 731 is uniform, to guarantee on the entire outer surface of positioning sleeve 71 It is equipped with leak adhesive hole 731;The magnet iron piece 74 is magnet, is arranged on the left and right ends of positioning sleeve, when two groups of positioning elements are same When inwardly moving, two positioning sleeves are coated to outside inner core simultaneously, and the mutually absorption of the magnet iron piece 74 at positioning sleeve both ends fits together, So that two positioning sleeves form the set of tubular, cover to outside inner core, thus the leak adhesive hole being arranged on positioning sleeve inner surface It is fitted closely with the interior core outer surface.
Further, the glue stations include the capsule part 81 with flexible inner walls, the discharge nozzle 82 being connected with the capsule part, Set on the sleeve 83 of discharge nozzle lower part, the material guide channel 84 in sleeve and multiple groups glue spreading assembly 85;The capsule part 81 is by rubber Glue is made, thus with certain deformation and the ability to automatically reset;The discharge nozzle 82 is the hose being connected with the capsule part; The sleeve can be made of plastics or metal, and the internal diameter of sleeve is equal to the outer diameter of the positioning sleeve;Sleeve inner is hollow setting, To form the material guide channel 84, discharge nozzle lower end is connected with the material guide channel 84;The multiple groups glue spreading assembly 85 is set In on the inner surface of the sleeve 83, and along the evenly spaced distribution of sleeve lining length direction;Every group of glue spreading assembly 85 includes more A gluing hole 851 is evenly spaced setting between adjacent gluing hole 851;Incline preferably, the gluing hole 851 has Oblique inner wall 852, and preferably be obliquely installed from top to bottom the glue stations further include matched with the capsule part 81 squeeze Casting die 86, the extrusion 86 include two T shape pressure arms 861 being symmetrically set on the left and right sides of capsule part 81 and for driving the pressure arm The actuator 862 of fore-aft motion, the actuator are cylinder;When two T shape pressure arms 861 mutually lean under the driving of actuator 862 When close, capsule part can be squeezed so that capsule part deformation, by it glue or tin cream etc. squeeze out, it is logical by discharge nozzle, guide It is leaked out after the transmission in road from gluing hole.
In order to guarantee that positioning sleeve outer surface is coated with upper glue or tin cream, the sleeve is set as can be rotated by we, from And gluing process middle sleeve is kept to always happen rotation, uniform coating glue is carried out to the outer surface of positioning sleeve, is guaranteed each Glue or tin cream are all had in leak adhesive hole;Specifically, one direct current generator of sleeve connection, passes through the direct current generator drive sleeve It rotates;Discharge nozzle is torn in order to prevent, we set positive and negative rotation of progress in 5 seconds for direct current generator and replace, positive and negative Switch to the existing principle of direct current generator, therefore details are not described herein.
The lamp bead assemble mechanism 6 includes the actuator 61 being connected with the positioning base and upper 12 phase of interconnecting piece Limiting component 62, lamp bead inlet 63 and the rifle group charging component 64 matched with the lamp bead inlet of cooperation;The driving Part 61 is rodless cylinder, by the driving of the cylinder, drives the fore-aft motion on the table of positioning base 5, by inner core from gluing Position is moved to rigging position;The limiting component 62 includes the limit sleeve 621 that can be moved up and down, the limit on the limit sleeve Position portion 622 and displacement drive part, 622 inner wall of limiting section are equipped with two strip card slots, described when limit sleeve is with moving down The upper interconnecting piece 12 of inner core will be inserted into limiting section, and positioning convex strip is inserted into card slot, be realized between limit sleeve and inner core Rotation stop cooperation;The displacement drive part is cylinder, drives the limit sleeve to move up and down by the cylinder;Further, described Positioning base 5 is also connected with a rotary drive, which is motor, which can drive the positioning base 52 to send out Raw rotation;The displacement drive part is connected with the motor.
The lamp bead inlet 63 includes the transition bench on workbench, which has the first runout table 631 With the second runout table 632, first runout table 631 be transition bench upper surface, second runout table 632 perpendicular to First runout table 631 is the lateral surface of transition bench;The rifle group charging component 64 includes the dress set on transition bench opposite Spray gun 641, the charging rifle are the metal tube of inner hollow setting, and metal tube end is spirally connected a pipette tips, and metal tube tail portion passes through soft Pipe connects an air pump;Charging rifle 641 is connected with the first cylinder and the second cylinder, and the first cylinder driving charging rifle 641 is in workbench Upper back-and-forth motion, the second cylinder then drive charging rifle 641 to move left and right on the table;It is arranged by this kind, so that second is defeated Sending table top is vertical state, to guarantee that the light bar transmitted on the second runout table is also to place vertically, so that the rifle 641 that charges exists It draws easy to operate when the lamp bead in light bar.
An idler wheel 633, the first runout table are respectively equipped on first runout table 631 and the second runout table 632 631 and second runout table 632 junction be equipped with a transition wheel 634, and on workbench 4 correspond to the second runout table lower part Position is equipped with the open channel 41 passed through for light bar;The open channel other end extends to workbench side wall;It is spaced in light bar Lamp bead uniformly is adhered to, light bar sequentially passes through idler wheel, transition wheel 634, the second runout table on the first runout table 631 After idler wheel on 632, used open channel is pierced by workbench, and is connected with external coil cradle 10, and coil cradle 10 is connected with one Motor is rotated by the motor driven coil cradle;Light bar shifts in order to prevent, we are provided with one on the transition wheel 634 Annular groove 635 is limited by position of the annular groove to light bar.
The specific working principle is as follows: inner core being placed on positioning base, later activation system;The positioning element of two sides is simultaneously Inwardly movement, is wrapped inner core by positioning sleeve;After sleeve move down, set to outside positioning sleeve, after sleeve under motor driven Rotation, while extrusion squeezes capsule part, glue is leaked out by gluing hole, is applied on positioning sleeve outer surface;Later Extrusion stops working and homing, sleeve under the cylinder drive on move to original position;Two positioning sleeves are lower outside in cylinder or so It is mobile;At this point, being corresponded only on inner core there are glue on the position in leak adhesive hole, these positions are the positions for installing lamp bead;It Positioning base is moved to rigging position under the cylinder drive afterwards, and limit sleeve moves down under the cylinder drive, determines inner core position Position;Charging rifle is issued in the driving of the first cylinder and is moved before death later, so that pipette tips are touched fastly in the lamp bead of light bar, air pump control later Pipette tips air-breathing processed, lamp bead is removed;The charging rifle of second cylinder driving later is moved to inner core position, and air pump control pipette tips are blown It rises, so that lamp bead is adhered on glue;Aforesaid operations are repeated, until a permutation lamp bead installs;Positioning base drives in motor later Dynamic lower rotation a small distance continues to repeat later by the partial turn of the next lamp bead to be assembled of inner core to face charging rifle Aforesaid operations, until being installed on the position that the entire outer surface of inner core needs to assemble lamp bead;Drying mechanism is finally sent into dry Dry, the drying mechanism is existing drying chamber, is repeated no more.
Obviously, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment should fall within the scope of the present invention.

Claims (10)

1. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute State positioning element include C-shaped configuration setting positioning sleeve (71), be fixedly arranged on the positioning sleeve lower part support arm (72), along positioning sleeve The equally distributed multiple groups leak adhesive component (73) in length direction interval and the magnet iron piece (74) set on positioning sleeve left and right ends;The painting Adhesive dispenser includes the capsule part (81) with flexible inner walls, discharge nozzle (82), the set set on discharge nozzle lower part being connected with the capsule part Cylinder (83), the material guide channel (84) in sleeve and the multiple groups gluing group along the evenly spaced distribution of sleeve lining length direction Part (85).
2. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute State positioning element include C-shaped configuration setting positioning sleeve (71), be fixedly arranged on the positioning sleeve lower part support arm (72), along positioning sleeve The equally distributed multiple groups leak adhesive component (73) in length direction interval and the magnet iron piece (74) set on positioning sleeve left and right ends;The limit Position component (62) includes the limit sleeve (621) that can be moved up and down, the limit matched on the limit sleeve with the upper interconnecting piece Position portion (622) and displacement drive part for driving the limit sleeve to move up and down.
3. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute State positioning element include C-shaped configuration setting positioning sleeve (71), be fixedly arranged on the positioning sleeve lower part support arm (72), along positioning sleeve The equally distributed multiple groups leak adhesive component (73) in length direction interval and the magnet iron piece (74) set on positioning sleeve left and right ends;The lamp Pearl inlet (63) includes the first runout table (631) and the second runout table (632), and second runout table (632) is hung down Directly in being respectively equipped with one on first runout table (631), first runout table (631) and the second runout table (632) The junction of idler wheel (633), the first runout table (631) and the second runout table (632) is equipped with a transition wheel (634).
4. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute Glue stations is stated to include the capsule part (81) with flexible inner walls, the discharge nozzle (82) being connected with the capsule part, be set to discharge nozzle lower part Sleeve (83), the material guide channel (84) in sleeve and along the evenly spaced distribution of sleeve lining length direction multiple groups apply Glue component (85);The limiting component (62) include the limit sleeve (621) that can be moved up and down, be set to the limit sleeve on it is described on The limiting section (622) that interconnecting piece matches and the displacement drive part for driving the limit sleeve to move up and down.
5. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute Glue stations is stated to include the capsule part (81) with flexible inner walls, the discharge nozzle (82) being connected with the capsule part, be set to discharge nozzle lower part Sleeve (83), the material guide channel (84) in sleeve and along the evenly spaced distribution of sleeve lining length direction multiple groups apply Glue component (85);The lamp bead inlet (63) includes the first runout table (631) and the second runout table (632), and described the Two runout tables (632) are perpendicular to first runout table (631), first runout table (631) and the second runout table (632) it is respectively equipped on an idler wheel (633), the junction of the first runout table (631) and the second runout table (632) is equipped with one Transition wheel (634).
6. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute Limiting component (62) is stated to include the limit sleeve (621) that can be moved up and down, match with the upper interconnecting piece on the limit sleeve Limiting section (622) and displacement drive part for driving the limit sleeve to move up and down;The lamp bead inlet (63) includes First runout table (631) and the second runout table (632), second runout table (632) is perpendicular to first conveying Table top (631) is respectively equipped with an idler wheel (633) on first runout table (631) and the second runout table (632), and first is defeated The junction of table top (631) and the second runout table (632) is sent to be equipped with a transition wheel (634).
7. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute State positioning element include C-shaped configuration setting positioning sleeve (71), be fixedly arranged on the positioning sleeve lower part support arm (72), along positioning sleeve The equally distributed multiple groups leak adhesive component (73) in length direction interval and the magnet iron piece (74) set on positioning sleeve left and right ends;The painting Adhesive dispenser includes the capsule part (81) with flexible inner walls, discharge nozzle (82), the set set on discharge nozzle lower part being connected with the capsule part Cylinder (83), the material guide channel (84) in sleeve and the multiple groups gluing group along the evenly spaced distribution of sleeve lining length direction Part (85);The limiting component (62) includes the limit sleeve (621) that can be moved up and down, is set on the limit sleeve and the upper connection The limiting section (622) that portion matches and the displacement drive part for driving the limit sleeve to move up and down.
8. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute State positioning element include C-shaped configuration setting positioning sleeve (71), be fixedly arranged on the positioning sleeve lower part support arm (72), along positioning sleeve The equally distributed multiple groups leak adhesive component (73) in length direction interval and the magnet iron piece (74) set on positioning sleeve left and right ends;The painting Adhesive dispenser includes the capsule part (81) with flexible inner walls, discharge nozzle (82), the set set on discharge nozzle lower part being connected with the capsule part Cylinder (83), the material guide channel (84) in sleeve and the multiple groups gluing group along the evenly spaced distribution of sleeve lining length direction Part (85);Second runout table (632) perpendicular to first runout table (631), first runout table (631) and It is respectively equipped on second runout table (632) idler wheel (633), the first runout table (631) and the second runout table (632) Junction is equipped with a transition wheel (634).
9. a kind of LED light manufacture system, including workbench (4), the rubber-coated mechanism (5), the lamp that are matched with the inner core (1) of LED light The upper and lower ends of pearl assemble mechanism (6) and drying mechanism, the inner core (1) are respectively equipped with interconnecting piece (12) and lower interconnecting piece (13);It is characterized by: the rubber-coated mechanism (5) includes the upper mold (51) being set on workbench, can be set to work to fore-aft motion Make the positioning base (52) on platform, two groups of positioning elements being symmetrical set and the glue stations in upper mold;The lamp Pearl assemble mechanism (6) include for drive the actuator of the positioning base fore-aft motion (61), with upper interconnecting piece (12) phase Limiting component (62), lamp bead inlet (63) and rifle group charging component (64) matched with the lamp bead inlet of cooperation;Institute Glue stations is stated to include the capsule part (81) with flexible inner walls, the discharge nozzle (82) being connected with the capsule part, be set to discharge nozzle lower part Sleeve (83), the material guide channel (84) in sleeve and along the evenly spaced distribution of sleeve lining length direction multiple groups apply Glue component (85);The limiting component (62) include the limit sleeve (621) that can be moved up and down, be set to the limit sleeve on it is described on The limiting section (622) that interconnecting piece matches and the displacement drive part for driving the limit sleeve to move up and down;The lamp bead into Materials and parts (63) include the first runout table (631) and the second runout table (632), second runout table (632) perpendicular to First runout table (631) is respectively equipped with an idler wheel on first runout table (631) and the second runout table (632) (633), the junction of the first runout table (631) and the second runout table (632) is equipped with a transition wheel (634).
10. according to claim 3 or claim 5 or claim 6 or claim 8 or a kind of LED as claimed in claim 9 Lamp manufacture system, it is characterised in that: the transition wheel is equipped with an annular groove.
CN201811053318.0A 2017-08-12 2017-08-12 LED lamp manufacturing system Active CN109237332B (en)

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CN112361237B (en) * 2020-10-21 2024-04-05 合肥市智慧桥信息科技有限公司 Automatic production system for LED lamp cap

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