A kind of vinasse processing method of pollution-free environmental protection
Technical field
The present invention relates to a kind of vinasse waste disposal recovery technology, a kind of especially vinasse processing side of pollution-free environmental protection
Method.
Background technique
Application No. is the Chinese invention of CN201310349259.2 entitled " vinasse press apparatus " a kind of is special for existing one kind
Benefit application disclose a kind of vinasse press apparatus, hydraulic cylinder is installed in the rack of the equipment, be provided on hydraulic cylinder into
Hydraulic fluid port and oil return opening, the lower end of hydraulic cylinder are connected with platen, the pressure cylinder for holding vinasse are provided with below hydraulic cylinder,
Platen enters in pressure cylinder under the action of hydraulic cylinder squeezes vinasse, and the outer surface of pressure cylinder is provided with water outlet.The invention has
Advantageous effects be: using based on hydraulic press, vinasse are packed into a cylinder, with hydraulic cylinder by vinasse in cylinder
Water extrudes by force, and the surrounding of cylinder has many tiny holes to flow out for the water of extrusion, and the pressure of hydraulic cylinder is larger, can be at 3 points
80% or so will be gone out mounted in the hydraulic pressure of vinasse in cylinder in clock, be the subsequent drying manufacturing procedure saving time, energy saving.So
And equipment vinasse squeezing is uneven, squeezing effect is undesirable, and the water cleaning extruded is inconvenient, in addition the equipment
It cannot achieve lasting squeezing work, Milling Efficiencty is lower, therefore the structure of the press apparatus also needs to be further improved.
Summary of the invention
The technical problem to be solved by the present invention is to the pollution-free environmental protection of one kind is provided for above-mentioned state of the art
Vinasse processing method, this vinasse processing method have simple process, and dewatering whole stillage rate is high, and it is continuously extruded to be able to achieve vinasse, squeeze
High-efficient advantage.
The technical scheme of the invention to solve the technical problem is: the vinasse processing method of this pollution-free environmental protection,
It is characterized by comprising following steps:
One, vinasse are input in the machine barrel inner cavity of vinasse processing unit and are squeezed;
Two, the twin-screw extruder vinasse in vinasse processing unit and vinasse are transferred to the discharge port of vinasse processing unit, wine
Poor processing unit heats vinasse while squeezing vinasse, and the alcohol of the steam and volatilization that generate in extruding is from vinasse processing unit
Gas vent discharge;
Three, getter device absorption is recycled from the gas vent steam being discharged and the alcohol of volatilization;
Four, dewatered vinasse are delivered to dehydration crumbs collector recycling and reusing from discharge port.
As an improvement, using the heating devices heat machine barrel being arranged on machine barrel outer wall to heat in machine barrel in step 2
Vinasse in chamber.
It is further improved, the heating device is the suction fan being arranged at axially spaced intervals on machine barrel outer wall, the air-breathing
Blower passes through the fixed frame that can be nested on machine barrel outer wall and is connected with machine barrel, be provided on the side side wall of the fixed frame into
Air port, the air inlet are connected with the hot gas source that can heat machine barrel, other side side wall and the suction fan phase of the fixed frame
It is fixed, it is described in the seal cavity that corresponding machine barrel side wall is arranged in the fan of the suction fan and fixed frame junction is formed
Loop vent chamber is formed between fixed frame and machine barrel outer wall, one end of the loop vent chamber is connected with air inlet, the ring
The other end of shape vented cavity is connected with seal cavity.
As an improvement, gas vent axially spaced-apart described in step 2 is distributed in the top sidewall of corresponding machine barrel, it is any
Gas vent is two ventholes of left-right situs, and two ventholes are connected with the corresponding machine barrel inner cavity of setting respective threaded rod respectively
It is logical, it is arranged in the machine barrel top sidewall of gas vent and is provided with exhaust recess portion, can be provided with exhaust seat to unloading on exhaust recess portion,
Exhaust hole is provided on the exhaust seat, the exhaust hole is connected to two ventholes, and the exhaust hole passes through pipe
Road is connected with getter device.
As an improvement, the specific structure for the vinasse processing unit that this method uses is including is made of machine barrel and twin-screw
Sealed extruded structure, the twin-screw can be arranged in machine barrel inner cavity with rotating towards each other, and the spiral shell rib of twin-screw is staggered,
The spiral shell rib of one screw rod stretches to the gap for being formed between the spiral shell rib of another screw rod and capable of squeezing vinasse, the end of the twin-screw
It stretches out nose to be connected with screw drive, one end of machine barrel is provided with feed inlet, be arranged in the other end of machine barrel
There is discharge port, the heating device that can heat outer wall is provided on the machine barrel outer wall between feed inlet and discharge port and can be discharged
The gas vent of gas, the gas vent are connected with getter device, the screw drive, heating device, getter device with
And control switch is connected by conducting wire with programme control circut.
It is further improved, the sealed extruded mechanism has equal sealed set between N number of, adjacent sealed extruded mechanism to have
The discharge port of mixing part and lifting device, previous sealed extruded mechanism is connected with the material inlet of corresponding mixing part, described
The material outlet of corresponding mixing part is connected through corresponding lifting device with the feed inlet of the latter sealed extruded mechanism, and first
The feed inlet of sealed extruded mechanism is connected with material source, and the discharge port of the last one machine barrel is connected with dehydration crumbs collector
Logical, the N is the natural number greater than 1.
It is further improved, feed hopper, the bottom of the feed hopper is provided on the feed inlet of any sealed extruded mechanism
Portion's import is connected with the sealing of corresponding feed inlet, and the upper end opening of any lifting device is and in the top of corresponding feed hopper
Chamber sealing is connected.
It is further improved, the screw drive of first sealed extruded mechanism is screw drive motor, screw drive electricity
The drive shaft of machine is connect by spline housing with the end gear fitting for the screw rod left end for stretching out machine barrel side wall, except first sealing is squeezed
The specific structure of the screw drive of remaining sealed extruded mechanism other than press mechanism is the spiral shell of first sealed extruded mechanism
Bar right end is also equipped with end gear, and the screw rod right end stretches out corresponding machine barrel side wall, and the end gear of screw rod right end passes through
Corresponding spline housing is connect with the end gear fitting for the screw rod left end for stretching out machine barrel side wall in adjacent seals pressing mechanism, removes the
The end of front and back adjacent screws is provided with end gear simultaneously in remaining sealed extruded mechanism other than one sealed extruded mechanism
It is connected with one heart by spline housing.
It is further improved, the receipts that can accept the squeezed fluid dripped from screw rod is provided with below the screw rod for stretching out machine barrel
Collection bucket, the collection bucket are connected with the sealing of corresponding machine barrel.
As an improvement, the mixing part includes stirring bucket, the agitating auger axis and driving that stirring bucket bottom is arranged in are stirred
Mix the stirring driving motor that helical axis is rotated relative to stirring bucket, the end of the agitating auger axis passes through the side wall of stirring bucket and stirs
It mixes driving motor to be connected, the top opening of the stirring bucket is the material inlet of mixing part, and the material outlet, which is located at, to be stirred
On the side wall for mixing bucket bottom, the lifting device includes hollow promotion cylinder and the promotion spiral promoted in cylinder is arranged in
Axis, described one end for promoting helical axis stretch out promotion cylinder and are connected with driving motor is promoted, and the bottom for promoting cylinder is opened
Mouth is connected with the material outlet of mixing part.
Compared with the prior art, the advantages of the present invention are as follows: firstly, the sealed extruded knot being combined using screw rod and machine barrel
Structure is come the characteristics of squeezing vinasse, screw rod and machine barrel screw press is dexterously utilized, abundant extruding vinasse simultaneously push vinasse along machine
Cylinder moves forward, and efficiently separates the moisture in vinasse, and not only squeezing effect is good, but also can be while separating moisture, by wine
Poor slag exports automatically from machine barrel, and vinasse slag of thoroughly solving the problems, such as over is difficult to handle and treatment effect is low;Secondly, machine
Cylinder uses closed structure, can only be from machine barrel both ends open or discharge port into the moisture and alcohol isolated in the vinasse of machine barrel
Middle outflow, or it is heated become steam and the alcohol of volatilization is discharged from gas vent, as long as therefore collected in exit seal, from
And can be effectively prevented moisture and alcohol spill or exhaust gas is directly entered extraneous disadvantage, reach that production environment is environmentally protective, nothing
Pollution, i.e. easy cleaning, clean hygiene;Be able to maintain again machine barrel feed inlet continue the vinasse after feeding extrusion can be automatically defeated forward
It send, finally isolates vinasse from the discharge port of machine barrel, working efficiency greatly improves, and since this method is able to achieve holding for vinasse
It is continuous to squeeze, to further improve processing vinasse working efficiency;Again, N number of sealed extruded structure is arranged in this method, by more
Road squeezes program, and the moisture protected in true vinasse is smoothly squeezed out, and vinasse slag is made after being packaged processing or further processing
For Fertilizer application;When using double-screw structure, screw rod rotates towards each other extruding vinasse, exerts a force visibly homogeneous, vinasse is avoided portion occur
Divide the phenomenon that squeezing and not being dehydrated partially, the vinasse slag more uniformly dried;In conclusion the vinasse of this pollution-free environmental protection
Processing method, squeezing effect is good, and dewatering whole stillage rate is high, is able to achieve that vinasse are continuously extruded, is a kind of very ideal vinasse processing
Method.
Detailed description of the invention
Fig. 1 is the perspective view of vinasse processing unit used in the embodiment of the present invention;
Fig. 2 is the structural exploded view of Fig. 1;
Fig. 3 is the structural exploded view of undecomposed part in Fig. 2;
Fig. 4 is the structural schematic diagram in Fig. 3 after undecomposed part removal sealing structure;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the sectional view in Fig. 5 along line A-A;
Fig. 7 is the sectional view in Fig. 5 along line B-B;
Fig. 8 is the structural exploded view of Fig. 4;
Fig. 9 is the structural exploded view of undecomposed part in Fig. 8;
Figure 10 is the connection schematic diagram of mixing part and lifting device in Fig. 9;
Figure 11 is the perspective view that another angle after Figure 10 structure is removed in Fig. 9;
Figure 12 is the relevant structural exploded view of Tu9Zhong Yige sealed extruded mechanism;
Figure 13 is the structural exploded view of undecomposed part in Figure 12;
Figure 14 is the structural exploded view of undecomposed part in Figure 13;
Figure 15 is the enlarged drawing of the part I in Figure 11.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in Fig. 1 to Figure 15, the vinasse processing method of the pollution-free environmental protection of the present embodiment, comprising the following steps:
One, vinasse are input in the machine barrel inner cavity of vinasse processing unit and are squeezed;
Two, the twin-screw 2 in vinasse processing unit squeezes vinasse and vinasse is transferred to the discharge port 12 of vinasse processing unit,
Vinasse processing unit heats vinasse while squeezing vinasse, and the alcohol of the steam and volatilization that generate in extruding is filled from vinasse processing
The gas vent 13 set is discharged;
Three, getter device absorption is recycled from the steam being discharged of gas vent 13 and the alcohol of volatilization;
Four, dewatered vinasse are delivered to dehydration crumbs collector recycling and reusing from discharge port 12.
In step 2, using the heating devices heat machine barrel 1 being arranged on machine barrel outer wall in heater tube inner chamber
Vinasse.The heating device is the suction fan 32 being arranged at axially spaced intervals on machine barrel outer wall, and the suction fan 32 passes through energy
The fixed frame 3 being nested on machine barrel outer wall is connected with machine barrel 1, is provided with air inlet 31 on the side side wall of the fixed frame 3,
The air inlet 31 is connected with the hot gas source that can heat machine barrel, other side side wall and 32 phase of suction fan of the fixed frame 3
It is fixed, in the seal cavity 33 that corresponding machine barrel side wall is arranged in the fan of the suction fan 32 and fixed frame junction is formed,
Loop vent chamber 34, one end and 31 phase of air inlet of the loop vent chamber 34 are formed between the fixed frame 3 and machine barrel outer wall
Connection, the other end of the loop vent chamber 34 are connected with seal cavity 33.
13 axially spaced-apart of gas vent described in step 2 is distributed in the top sidewall of corresponding machine barrel, any gas vent 13
For two ventholes of left-right situs, two ventholes are connected with the corresponding machine barrel inner cavity of setting respective threaded rod 2 respectively, are arranged
It is provided with exhaust recess portion 15 in the machine barrel top sidewall of gas vent 13, can be provided with exhaust seat to unloading on exhaust recess portion 15
16, exhaust hole 17 is provided on the exhaust seat 16, and the exhaust hole 17 is connected to two ventholes, and the exhaust is logical
Hole 17 is connected by pipeline 19 with getter device.
The specific structure for the vinasse processing unit that this method uses is the sealing including being made of machine barrel 1 with twin-screw 2 is squeezed
Laminated structure, the twin-screw 2 can be arranged in machine barrel inner cavity with rotating towards each other, and the spiral shell rib of twin-screw 2 is staggered, a spiral shell
The spiral shell rib of bar stretches to the gap for being formed between the spiral shell rib of another screw rod and capable of squeezing vinasse, and the end of the twin-screw 2 is stretched out
Nose is connected with screw drive, and one end of machine barrel 1 is provided with feed inlet 11, is arranged in the other end of machine barrel 1
Have discharge port 12, be provided on the machine barrel outer wall between feed inlet 11 and discharge port 12 heating device that can heat outer wall and
The gas vent 13 of gas can be discharged, the gas vent 13 is connected with getter device, the screw drive, heating device,
Getter device and control switch are connected by conducting wire with programme control circut.The sealed extruded mechanism has N number of, and adjacent is close
Sealed set has a mixing part and lifting device between envelope pressing mechanism, the discharge port 12 of previous sealed extruded mechanism and corresponding
The material inlet of mixing part is connected, and the material outlet of the corresponding mixing part is sealed through corresponding lifting device and the latter to be squeezed
The feed inlet 11 of press mechanism is connected, and the feed inlet 11 of first sealed extruded mechanism is connected with material source, the last one machine
The discharge port 12 of cylinder 1 is connected with dehydration crumbs collector, and the N is the natural number greater than 1.In any sealed extruded mechanism
Feed inlet 11 on be provided with feed hopper 14, the bottom inlet of the feed hopper 14 and the sealing of corresponding feed inlet 11 are connected
Logical, the upper end opening of any lifting device is connected with the sealing of the upper lumen of corresponding feed hopper 14.
The screw drive of first sealed extruded mechanism is screw drive motor 6, the drive shaft of screw drive motor 6
It is connect by spline housing 61 with 21 fitting of end gear for the screw rod left end for stretching out machine barrel side wall, removes first sealed extruded mechanism
The specific structure of the screw drive of remaining sealed extruded mechanism in addition is the screw rod right end of first sealed extruded mechanism
It is also equipped with end gear 21, the screw rod right end stretches out corresponding machine barrel side wall, and the end gear 21 of screw rod right end passes through phase
The spline housing 61 answered is connect with 21 fitting of end gear for the screw rod left end for stretching out machine barrel side wall in adjacent seals pressing mechanism, is removed
The end of front and back adjacent screws is provided with end gear in remaining sealed extruded mechanism other than first sealed extruded mechanism
21 and it is connected with one heart by spline housing 61.It is provided with to accept below the screw rod for stretching out machine barrel 1 and be dripped from screw rod 2
Squeezed fluid collection bucket 7, the sealing of the collection bucket 7 and corresponding machine barrel 1 is connected.
Mixing part includes stirring bucket 4, and the agitating auger axis 41 and driving agitating auger axis 41 of stirring bucket bottom is arranged in
The end of the stirring driving motor 42 rotated relative to stirring bucket 4, the agitating auger axis 41 passes through side wall and the stirring of stirring bucket 4
Driving motor 42 is connected, and the top opening of the stirring bucket 4 is the material inlet of mixing part, and the material outlet, which is located at, to be stirred
On the side wall for mixing bucket bottom, the lifting device includes hollow promotion cylinder 5 and the promotion spiral promoted in cylinder 5 is arranged in
Axis, described one end for promoting helical axis stretch out promotion cylinder 5 and are connected with driving motor is promoted, the bottom for promoting cylinder 5
Opening is connected with the material outlet of mixing part.Two adjacent machine barrels 1 of front and back are linked together by stretch-proof organization 9, institute
Stating stretch-proof organization 9 includes that the connecting flange and end fixed with corresponding machine barrel end face are connected on corresponding connecting flange
Taxi driver brother's woods column, there are four brother woods columns, four brother woods columns, and the connection on the outside of machine barrel to be arranged at equal intervals for setting in a stretch-proof organization 9
On flange.
The sealed extruded mechanism is separately positioned in rack 8, and the junction in rack 8 with corresponding machine barrel 1 is provided with
The frame body 81 that opposite rack 8 moves up and down, the top of the movable support body 81 contacts in the location indentations of corresponding machine barrel 1.
Screw drive motor 6, suction fan 32 stir driving motor 42, promote driving motor and pass through route and control
Platform 10 is connected, and the control module of control corresponding motor is provided in console, and the particular circuit configurations of control module belong to public affairs
Know technology therefore is not described in detail.
Working principle: vinasse are from the machine barrel that feed hopper enters sealed extruded structure, by twin-screw extruder, the part of extrusion
Moisture is collected in collection bucket, other moisture are evaporated by barrel heat and leave machine barrel from gas vent, and there are also a small amount of water
Divide and enter mixing part in company with vinasse, the agitating auger axis of mixing part stirs vinasse, and the residue after stirring is delivered to by lifting device
On the feed hopper of next sealed extruded structure, sealed extruded structure is pressed further by vinasse, further squeezes the water out, and sealing is squeezed
Laminated structure have it is N number of, gradually extrude vinasse in moisture, finally obtain the vinasse slag for meeting moisture requirement, vinasse slag can be packaged
Fertilizer application is used as after processing or further processing.