CN109227388A - A kind of glass polishing machine disk conditioning system and its working method - Google Patents
A kind of glass polishing machine disk conditioning system and its working method Download PDFInfo
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- CN109227388A CN109227388A CN201811096546.6A CN201811096546A CN109227388A CN 109227388 A CN109227388 A CN 109227388A CN 201811096546 A CN201811096546 A CN 201811096546A CN 109227388 A CN109227388 A CN 109227388A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of glass polishing machine disk conditioning system and its working methods, and the system comprises main power source, industrial personal computer, motion control card and lathe tool integrating devices；The output end of the industrial personal computer is connect through motion control card with the input terminal of lathe tool integrating device, and the output end of the lathe tool integrating device and the input terminal of industrial personal computer connect.The industrial personal computer installation disk modifies control system.Present invention lathe tool integrating device when polishing disk makees uniform speed rotation makees linear interpolation movement, and lathe tool device movement is simple, single step dressing process kinematic accuracy up to 0.002mm, polishing disk radius kinematic accuracy up to 0.01mm.The amount of feeding of lathe tool integrating device can be by obtaining the measurement of disk before modifying in dressing process, it is modified in place immediately after measurement movement, save the polishing disk lay day, it avoids repeatedly loading and unloading the influence for generating polishing disk installation accuracy, the multiple controllability finishing that polishing disk can be achieved, improves economy.
Description
Technical field
The present invention relates to a kind of disk conditioning system and its working method, in particular to the large scale annulus of a kind of glass polishing machine
The disk conditioning system and its working method of shape disk, belong to plane annular polishing field.
Background technique
Annular polishing processing is the traditional approach of optical elements of large caliber polishing, can get higher surface topography.
In annular polishing process, the surface precision of polishing disk is one of the key factor for influencing Workpiece Machining Accuracy.Therefore, such as
What efficiently and accurately modifies the polishing disk of annular polishing machine, is directly related to the surface surface precision of workpiece.
At 104191370 A of Chinese patent CN " dressing method and device of polishing disk surface shape in unified polishing "
In disclose a kind of dressing method for polishing disk surface shape, this method first detects polishing disk surface shape error and determination
The fixed point removal function of trimming device, then setting covering entirely polishes the finishing path of panel surface, will after calculating residence time
Finishing processing is carried out to disk in finishing path and residence time input digital-control processing system.This trimming device structure is simple, control
Certainty processed is good, but modifies route and use helix shape, proposes higher requirement to the kinematic accuracy of device.
A kind of finishing throwing is disclosed in 105881215 A of Chinese patent CN " a method of finishing polishing machine disk "
The method of ray machine disk passes through the reciprocating motion of lathe tool in the case where the upper surface of polishing disk leads to hot water, lower surface leads to cold water
Polishing machine disk shape is modified with the circular motion of abrasive disk, improves disk precision.But before this method does not refer to disk amendment
Measuring phases and modify lathe tool motion path, the pose and the amount of feeding of lathe tool are manually adjusted in lathe tool dressing process, not
It is combined with finishing shroud planar survey data, it is difficult to realize a small amount of economy planarization finishing of polishing disk.
Summary of the invention
To solve the above problems existing in the prior art, the present invention will design that a kind of finishing lathe tool track is simple, easily guarantees
Kinematic accuracy can realize answering for polishing disk economy planarization finishing on the basis of carrying out disk surface type measurement before disk is modified
The disk conditioning system and its working method of large scale annulus disk in large-scale plane annular polishing machine.
To achieve the above object, technical scheme is as follows: a kind of glass polishing machine disk conditioning system, including main electricity
Source, industrial personal computer, motion control card and lathe tool integrating device；The main power source is connect with industrial personal computer, the industrial personal computer it is defeated
Outlet is connect through motion control card with the input terminal of lathe tool integrating device, the output end and industrial personal computer of the lathe tool integrating device
Input terminal connection；
The lathe tool integrating device includes frequency converter, X-axis variable-frequency motor, frequency conversion electromotor coder, accessory power supply, servo
Driver, Z axis servo motor and encoder for servo motor；The frequency converter is in parallel with servo-driver, frequency converter and servo
The input terminal of driver is connect with the output end of industrial personal computer respectively；The output end of the frequency converter is through X-axis variable-frequency motor, frequency conversion
The connection of the input terminal of motor encoder and industrial personal computer；The output end of the servo-driver is through Z axis servo motor and servo electricity
The connection of the input terminal of machine encoder and industrial personal computer；The accessory power supply is connect with frequency converter and servo-driver respectively；
The main power source is powered to industrial personal computer, and control instruction is sent to motion control card as host computer by industrial personal computer,
To control lathe tool integrating device；
The accessory power supply in lathe tool integrating device frequency converter and servo-driver power, frequency converter and servo are driven
Dynamic device receives the control instruction that industrial personal computer issues and is converted to that pulse direction order is transferred to X-axis variable-frequency motor respectively and Z axis is watched
Take motor；After X-axis variable-frequency motor and the movement of Z axis servo motor, the frequency conversion electromotor coder that is mounted on respective motor shaft and watch
It takes motor encoder the location information of respective motor shaft is transmitted back in industrial personal computer respectively, realizes the X-axis and Z of lathe tool integrating device
The half-closed loop control of axis；
The industrial personal computer installation disk modifies control system, and the disk finishing control system is flat based on LabVIEW
Platform exploitation, including lathe tool integrating device control unit, dressing parameter input unit and finishing action control unit；
The switch and frequency converter and servo of lathe tool integrating device control unit the control main power source and accessory power supply
Driver；Dressing parameter input unit is transmitted at industrial personal computer progress signal after receiving the dressing parameter that user interface inputs
Reason subsequently inputs to lathe tool integrating device control unit, frequency converter and servo-driver is controlled, to control X-axis variable-frequency motor
With Z axis servo motor；Finishing action control unit controls the beginning and end of entire disk dressing process, and dressing parameter is real-time
It is shown in user interface, is managed convenient for operator.
A kind of working method of the disk conditioning system of glass polishing machine, comprising the following steps:
Step 1: using feeler block by the finishing lathe tool pair of the gauge head of disk surface shape measurement device and lathe tool integrating device
Knife, the X-axis of the probe location coordinate of disk surface type measurement device and disk conditioning system, Z axis position coordinates are unified, and make X
Axis, Z axis drive finishing lathe tool to move to finishing starting point；
Step 2: the disk various point locations coordinate data that disk surface type measurement device is obtained is passed to industrial personal computer, industrial personal computer
In disk finishing control system read the position of disk each point one by one by the sub- VI function that " reads file " in LabVIEW platform
Coordinate；
Step 3: using the loop structure in LabVIEW platform, based on being passed after statistics criterion one by one rejecting abnormalities data
Enter in two-dimensional array A, that completes data makees difference for each point mean place more afterwards one by one one by one, finds out each point of first point of removing
Single is modified in relative shift and incoming two-dimensional array B；
Step 4: single linear interpolation is passed to after two-dimensional array B described in step 3 is averaged according to finishing number
In the two-dimensional array C of displacement, to group's execution route Planning Model order where X-axis and Z axis, industrial personal computer is become by control
Frequency device and servo-driver control X-axis variable-frequency motor respectively and Z axis servo motor feeds the displacement of single linear interpolation every time,
It is transmitted in the group being made of X-axis variable-frequency motor and Z axis servo motor, to group's execution route Planning Model order, by position
It sets after coordinate information is averaged according to finishing number and is passed to array, while polishing disk makees uniform speed rotation, industrial personal computer
By control frequency converter and servo-driver controls X-axis variable-frequency motor respectively and Z axis servo motor makees linear interpolation movement, every time
The displacement for feeding single linear interpolation loads next paths until residual paths number when reaching single finishing terminal automatically
Amount is zero, and dressing process terminates, at the same time dressing parameter and the progress real-time display in user interface.
Further, statistics criterion described in step 3 is selected according to data amount check n, is specifically chosen mode are as follows:
As 3≤n < 25, Rod Dixon criterion is selected；
As 25≤n≤185, Grubbs test method is selected；
As n > 185, Pauta criterion is selected.
Further, the average value of the displacement of single linear interpolation described in step 4 is according to various point locations coordinate information
The method averaged is found out, or needs to adjust the relative shift of single finishing according to the actual situation in real time.
Further, path planning mode described in step 4 goes out single finishing according to finishing number and finishing route calculation
Relative shift, disposably load all finishing paths into industrial personal computer, finishing process start after finishing route read one by one
It takes and realizes, until having loaded all finishing paths.
The beneficial effects of the present invention are:
Present invention is mainly applied to polish disk diameter to modify in the polishing disk of the large scale annular polishing machine of 1200mm or more,
Disk is modified control system and is developed based on LabVIEW platform, and program is interactive strong, and dressing parameter and progress are in user interface
In can real-time display, the correction amount fed each time is all shown in system background, may bring up checked when necessary.In polishing disk
Lathe tool integrating device makees linear interpolation movement when making uniform speed rotation, and lathe tool device movement is simple, in single step dressing process
Kinematic accuracy up to 0.002mm, polishing disk radius kinematic accuracy up to 0.01mm.The integrated dress of lathe tool in dressing process
The amount of feeding set can be modified in place immediately after measurement movement by obtaining before modifying to the measurement of disk, be saved and be thrown
The CD lay day avoids repeating to load and unload the influence for generating polishing disk installation accuracy the multiple controllability, it can be achieved that polishing disk
Finishing improves economy.
Detailed description of the invention
Fig. 1 is disk conditioning system hardware logic relation schematic diagram.
Fig. 2 is that disk modifies control system composition schematic diagram.
Fig. 3 is disk conditioning system operation interface schematic diagram.
Fig. 4 is disk dressing process flow diagram.
Fig. 5 is that disk modifies route schematic diagram.
In figure: 1- main power source, 2- industrial personal computer, 3- motion control card, 4- frequency converter, 5-X axis variable-frequency motor, 6- variable-frequency motor
Encoder, 7- accessory power supply, 8- servo-driver, 9-Z axis servo motor, 10- encoder for servo motor.
Specific embodiment
Below with reference to technical solution and the attached drawing specific embodiment that the present invention will be described in detail, but specific implementation of the invention
Mode be only it is schematic rather than restrictive, it is all using equivalent structure made by description of the invention and attached drawing related content or
Control flow and thought, directly or indirectly are used in other related fieldss, similarly include in patent protection of the invention
In range.
As shown in Figs 1-4, a kind of glass polishing machine disk conditioning system, including main power source 1, industrial personal computer 2,3 and of motion control card
Lathe tool integrating device；The main power source 1 is connect with industrial personal computer 2, the output end of the industrial personal computer 2 through motion control card 3 with
The input terminal of lathe tool integrating device connects, and the output end of the lathe tool integrating device is connect with the input terminal of industrial personal computer 2；
The lathe tool integrating device include frequency converter 4, X-axis variable-frequency motor 5, frequency conversion electromotor coder 6, accessory power supply 7,
Servo-driver 8, Z axis servo motor 9 and encoder for servo motor 10；The frequency converter 4 is in parallel with servo-driver 8, becomes
The input terminal of frequency device 4 and servo-driver 8 is connect with the output end of industrial personal computer 2 respectively；The output end of the frequency converter 4 is through X
Axis variable-frequency motor 5, frequency conversion electromotor coder 6 are connect with the input terminal of industrial personal computer 2；The output end of the servo-driver 8 is through Z
Axis servo motor 9 and encoder for servo motor 10 are connect with the input terminal of industrial personal computer 2；The accessory power supply 7 respectively with frequency conversion
Device 4 and servo-driver 8 connect；
The main power source 1 is powered to industrial personal computer 2, and control instruction is sent to motion control as host computer by industrial personal computer 2
Card 3, to control lathe tool integrating device；
The accessory power supply 7 in lathe tool integrating device frequency converter 4 and servo-driver 8 power, frequency converter 4 and watch
It takes the control instruction that the reception industrial personal computer 2 of driver 8 issues and is converted to pulse direction order and be transferred to X-axis variable-frequency motor 5 respectively
With Z axis servo motor 9；After X-axis variable-frequency motor 5 and Z axis servo motor 9 move, the variable-frequency motor that is mounted on respective motor shaft
The location information of respective motor shaft is transmitted back in industrial personal computer 2 by encoder 6 and encoder for servo motor 10 respectively, realizes lathe tool collection
At the X-axis of device and the half-closed loop control of Z axis；
The industrial personal computer 2 installs disk and modifies control system, and the disk finishing control system is flat based on LabVIEW
Platform exploitation, including lathe tool integrating device control unit, dressing parameter input unit and finishing action control unit；
The lathe tool integrating device control unit controls the switch and frequency converter 4 of main power source 1 and accessory power supply 7 and watches
Take driver 8；Industrial personal computer 2, which is transmitted to, after the dressing parameter of dressing parameter input unit reception user interface input carries out letter
Number processing, subsequently inputs to lathe tool integrating device control unit, controls frequency converter 4 and servo-driver 8, to control X-axis change
Frequency motor 5 and Z axis servo motor 9；Finishing action control unit controls the beginning and end of entire disk dressing process, will modify
Parameter real-time display manages in user interface convenient for operator.
A kind of working method of the disk conditioning system of glass polishing machine, comprising the following steps:
Step 1: using feeler block by the finishing lathe tool pair of the gauge head of disk surface shape measurement device and lathe tool integrating device
Knife, the X-axis of the probe location coordinate of disk surface type measurement device and disk conditioning system, Z axis position coordinates are unified, and make X
Axis, Z axis drive finishing lathe tool to move to finishing starting point；
Step 2: the disk various point locations coordinate data that disk surface type measurement device is obtained is passed to industrial personal computer 2, industrial personal computer
Disk finishing control system in 2 reads the position of disk each point by " reading file " sub- VI function in LabVIEW platform one by one
Set coordinate；
Step 3: using the loop structure in LabVIEW platform, based on being passed after statistics criterion one by one rejecting abnormalities data
Enter in two-dimensional array A, that completes data makees difference for each point mean place more afterwards one by one one by one, finds out each point of first point of removing
Single is modified in relative shift and incoming two-dimensional array B；
Step 4: single linear interpolation is passed to after two-dimensional array B described in step 3 is averaged according to finishing number
In the two-dimensional array C of displacement, to group's execution route Planning Model order where X-axis and Z axis, industrial personal computer 2 passes through control
Frequency converter 4 and servo-driver 8 control X-axis variable-frequency motor 5 respectively and Z axis servo motor 9 feeds single linear interpolation every time
Displacement is transmitted in the group being made of X-axis variable-frequency motor 5 and Z axis servo motor 9, to group's execution route Planning Model
Order is passed to array after location coordinate information is averaged according to finishing number, makees the same of uniform speed rotation in polishing disk
When, industrial personal computer 2 is by control frequency converter 4 and servo-driver 8 controls X-axis variable-frequency motor 5 respectively and Z axis servo motor 9 is made directly
Line moving interpolation feeds the displacement of single linear interpolation every time, loads next road automatically when reaching single finishing terminal
Until residual paths quantity is zero, dressing process terminates diameter, and dressing parameter and progress are real in user interface at the same time
When show.
Further, statistics criterion described in step 3 is selected according to data amount check n, is specifically chosen mode are as follows:
As 3≤n < 25, Rod Dixon criterion is selected；
As 25≤n≤185, Grubbs test method is selected；
As n > 185, Pauta criterion is selected.
Further, the average value of the displacement of single linear interpolation described in step 4 is according to various point locations coordinate information
The method averaged is found out, or needs to adjust the relative shift of single finishing according to the actual situation in real time.
Further, path planning mode described in step 4 goes out single finishing according to finishing number and finishing route calculation
Relative shift, disposably load all finishing paths into industrial personal computer 2, finishing process start after finishing route read one by one
It takes and realizes, until having loaded all finishing paths.
The embodiment of the present invention is as follows:
As shown in figure 5, for modifying number three times, the lathe tool integrating device motion profile of disk finishing control system is in
Reciprocation cycle shape, finishing starting point are A, and industrial personal computer 2 issues pulse direction instruction to servo-driver 8, controls Z axis servo motor 9
First finishing starting point of the drive finishing lathe tool vertical motion to after averaging by finishing number, i.e. finishing starting point B then add
The displacement of single linear interpolation is carried, finishing lathe tool makees linear interpolation movement, carries out first time finishing to disk.Reach finishing eventually
Finishing lathe tool lifts vertically after point, and horizontal movement returns to finishing starting point B, and finishing lathe tool vertical motion is averaging to by finishing number
Second finishing starting point after value, i.e. finishing starting point C, repeat dressing process, until according to path planning mode by all paths
Load is completed, and finishing lathe tool returns to finishing starting point A from vertical motion from the last one finishing starting point D.
Claims (5)
1. a kind of glass polishing machine disk conditioning system, it is characterised in that: including main power source (1), industrial personal computer (2), motion control card (3)
With lathe tool integrating device；The main power source (1) is connect with industrial personal computer (2), and the output end of the industrial personal computer (2) is controlled through movement
Fabrication (3) is connect with the input terminal of lathe tool integrating device, the output end of the lathe tool integrating device and the input of industrial personal computer (2)
End connection；
The lathe tool integrating device includes frequency converter (4), X-axis variable-frequency motor (5), frequency conversion electromotor coder (6), accessory power supply
(7), servo-driver (8), Z axis servo motor (9) and encoder for servo motor (10)；The frequency converter (4) and servo drives
Dynamic device (8) are in parallel, and the input terminal of frequency converter (4) and servo-driver (8) is connect with the output end of industrial personal computer (2) respectively；It is described
The output end of frequency converter (4) connect through X-axis variable-frequency motor (5), frequency conversion electromotor coder (6) with the input terminal of industrial personal computer (2)；
The output end of the servo-driver (8) is through Z axis servo motor (9) and encoder for servo motor (10) and industrial personal computer (2)
Input terminal connection；The accessory power supply (7) is connect with frequency converter (4) and servo-driver (8) respectively；
The main power source (1) is powered to industrial personal computer (2), and control instruction is sent to movement control as host computer by industrial personal computer (2)
Fabrication (3), to control lathe tool integrating device；
The accessory power supply (7) gives frequency converter (4) and servo-driver (8) power supply in lathe tool integrating device, frequency converter (4)
The control instruction of industrial personal computer (2) sending, which is received, with servo-driver (8) and is converted to pulse direction order is transferred to X-axis change respectively
Frequency motor (5) and Z axis servo motor (9)；After X-axis variable-frequency motor (5) and Z axis servo motor (9) movement, it is mounted on respective motor
The location information of respective motor shaft is transmitted back to work respectively by frequency conversion electromotor coder (6) and encoder for servo motor (10) on axis
In control machine (2), the X-axis of lathe tool integrating device and the half-closed loop control of Z axis are realized；
Industrial personal computer (2) the installation disk modifies control system, and the disk finishing control system is based on LabVIEW platform
Exploitation, including lathe tool integrating device control unit, dressing parameter input unit and finishing action control unit；
The switch and frequency converter (4) of described lathe tool integrating device control unit control main power source (1) and accessory power supply (7) and
Servo-driver (8)；Dressing parameter input unit is transmitted to industrial personal computer (2) after receiving the dressing parameter that user interface inputs
Signal processing is carried out, subsequently inputs to lathe tool integrating device control unit, controls frequency converter (4) and servo-driver (8), thus
Control X-axis variable-frequency motor (5) and Z axis servo motor (9)；Finishing action control unit controls the beginning of entire disk dressing process
And terminate, by dressing parameter real-time display in user interface, managed convenient for operator.
2. a kind of working method of the disk conditioning system of glass polishing machine, it is characterised in that: the following steps are included:
Step 1:, will using feeler block by the finishing lathe tool of the gauge head of disk surface shape measurement device and lathe tool integrating device to knife
The probe location coordinate and the X-axis of disk conditioning system, Z axis position coordinates of disk surface type measurement device are unified, and make X-axis, Z axis
Finishing lathe tool is driven to move to finishing starting point；
Step 2: the disk various point locations coordinate data that disk surface type measurement device is obtained is passed to industrial personal computer (2), industrial personal computer
(2) by " reading file " in LabVIEW platform, sub- VI function reads disk each point to the disk finishing control system in one by one
Position coordinates；
Step 3: using the loop structure in LabVIEW platform, based on after statistics criterion one by one rejecting abnormalities data incoming two
In dimension group A, that completes data makees difference for each point mean place more afterwards one by one one by one, finds out each point single of first point of removing
It modifies in relative shift and incoming two-dimensional array B；
Step 4: the displacement of single linear interpolation is passed to after two-dimensional array B described in step 3 is averaged according to finishing number
In the two-dimensional array C of amount, to group's execution route Planning Model order where X-axis and Z axis, industrial personal computer (2) is become by control
Frequency device (4) and servo-driver (8) control X-axis variable-frequency motor (5) and Z axis servo motor (9) respectively, and feeding single is linear every time
The displacement of interpolation is transmitted in the group being made of X-axis variable-frequency motor (5) and Z axis servo motor (9), executes road to group
Diameter Planning Model order is passed to array after location coordinate information is averaged according to finishing number, at the uniform velocity revolves in polishing disk
While transhipment is dynamic, industrial personal computer (2) controls X-axis variable-frequency motor (5) by control frequency converter (4) and servo-driver (8) respectively
Make linear interpolation movement with Z axis servo motor (9), feed the displacement of single linear interpolation every time, single finishing is whole when reaching
Point when load automatically next paths until residual paths quantity be zero, dressing process terminates, at the same time dressing parameter and into
Degree real-time display in user interface.
3. a kind of working method of the disk conditioning system of glass polishing machine according to claim 2, it is characterised in that: step 3
The statistics criterion is selected according to data amount check n, is specifically chosen mode are as follows:
As 3≤n < 25, Rod Dixon criterion is selected；
As 25≤n≤185, Grubbs test method is selected；
As n > 185, Pauta criterion is selected.
4. a kind of working method of the disk conditioning system of glass polishing machine according to claim 2, it is characterised in that: step 4
The average value of the displacement of the single linear interpolation is found out according to the method that various point locations coordinate information is averaged or root
The relative shift of adjustment single finishing in real time is needed according to actual conditions.
5. a kind of working method of the disk conditioning system of glass polishing machine according to claim 2, it is characterised in that: step 4
The path planning mode goes out the relative shift of single finishing according to finishing number and finishing route calculation, disposable to load
All finishing paths are in industrial personal computer (2), and finishing route is read and realized one by one after finishing process starts, until having loaded institute
There is finishing path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096546.6A CN109227388A (en) | 2018-09-19 | 2018-09-19 | A kind of glass polishing machine disk conditioning system and its working method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096546.6A CN109227388A (en) | 2018-09-19 | 2018-09-19 | A kind of glass polishing machine disk conditioning system and its working method |
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| CN109227388A true CN109227388A (en) | 2019-01-18 |
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Cited By (1)
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Application publication date: 20190118 |